High-safety anode wire cutting device

By designing an anode wire cutting device with a hydraulically driven cutting tool and an electric telescopic rod for automatic material feeding, the problem of low cutting efficiency in existing devices has been solved, achieving high-efficiency automation and improved safety in multi-segment cutting.

CN223833609UActive Publication Date: 2026-01-27ZHEJIANG GREEN BALL ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520330689.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-27
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Existing anode wire cutting devices are inefficient when cutting multiple segments, and each segment needs to be removed individually after cutting, resulting in low overall efficiency.

Method used

A highly safe anode wire cutting device was designed, which uses a hydraulic cylinder to drive the cutting tool for multi-segment cutting, and uses an electric telescopic rod to achieve automatic material dropping and collection. Combined with a transparent protective plate, safety is improved.

Benefits of technology

It achieves efficient multi-segment cutting of the anode wire, reduces waiting time, improves overall cutting efficiency, and enhances safety through the protective plate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223833609U_ABST
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Abstract

The utility model discloses a high-safety anode wire cutting device which comprises a cutting table, an L-shaped supporting frame is fixedly welded to the top wall of the cutting table, a hydraulic cylinder is fixedly installed on the L-shaped supporting frame, a door-shaped frame is fixedly installed at the bottom end of the hydraulic cylinder, a driving motor is fixedly installed on the outer wall of one side of the door-shaped frame, and the driving motor is fixedly installed on the outer wall of the other side of the door-shaped frame. A rotating rod is rotatably mounted on the door-shaped frame, four cutting tools distributed at equal intervals are fixedly mounted on the rotating rod, a material leaking groove is formed in the top wall, located below the rotating rod, of the cutting table, a supporting plate is hinged to the material leaking groove through a plurality of hinges, and a row of mounting bases are fixedly mounted on the front side and the rear side of the material leaking groove correspondingly; a first electric telescopic rod is fixedly mounted on the mounting base, and a clamping block is fixedly mounted at the end, away from the mounting base, of the first electric telescopic rod. According to the anode wire metal pipe cutting device, the effect of cutting anode wire metal pipes in multiple sections is achieved, and the cutting work efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of anode wire cutting equipment, specifically a highly safe anode wire cutting device. Background Technology

[0002] Anode wires are an important component of electrostatic precipitators. They form an electric field with the anode plates, and by adjusting the strength and distribution of the electric field, particles are guided towards the anode plates and removed under the action of electric shock.

[0003] During the production of anode wire, it is usually made by cutting a long metal tube into multiple sections of the required length. This requires a cutting device. However, most existing cutting devices can only cut one section at a time. Although some cutting devices can cut multiple sections, the cut anode wire metal tubes need to be picked up one by one before the next cutting can be performed, resulting in low overall cutting efficiency. In response, we have proposed a highly safe anode wire cutting device to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a highly safe anodized wire cutting device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a highly safe anode wire cutting device, comprising:

[0006] A cutting table has an L-shaped support frame fixedly welded to its top wall. A hydraulic cylinder is fixedly installed on the L-shaped support frame. A gantry frame is fixedly installed at the bottom end of the hydraulic cylinder. A drive motor is fixedly installed on one outer wall of the gantry frame. A rotating rod is rotatably installed on the gantry frame. The output end of the drive motor is connected to the rotating rod. Four equally spaced cutting blades are fixedly installed on the rotating rod. The cutting table is a rectangular cavity with an opening at the front. A material leakage groove is formed on the top wall of the cutting table below the rotating rod. A support plate is hinged to the material leakage groove by multiple hinges. A row of mounting seats is fixedly installed on both the front and rear sides of the material leakage groove. A first electric telescopic rod is fixedly installed on the mounting seats. A clamping block is fixedly installed on the end of the first electric telescopic rod away from the mounting seat.

[0007] Preferably, a second electric telescopic rod is fixedly installed on the inner wall of the top side of the cutting table, and a mounting frame is fixedly welded to the output end of the second electric telescopic rod. A rotating roller is rotatably installed on the mounting frame, and the rotating roller abuts against the bottom wall of the support plate.

[0008] Preferably, the inner cavity of the cutting table is provided with an inclined guide plate, the two ends of which are fixedly welded to the inner walls of the two sides of the cutting table, and a material picking box is fixedly welded to the front end of the cutting table.

[0009] Preferably, the cutting table is fixedly installed on the top wall of the front side of the L-shaped support frame with a mounting frame, and a transparent protective plate is fixedly installed on the mounting frame.

[0010] Preferably, a controller is fixedly installed on the top wall of the cutting table, and the controller is electrically connected to the hydraulic cylinder, the drive motor, the first electric telescopic rod, and the second electric telescopic rod via wires.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In use, the present invention uses two rows of first electric telescopic rods on the cutting table to drive two rows of clamping blocks to clamp and fix the anode wire metal tube to be cut, ensuring the stability of the anode wire metal tube during cutting. The drive motor can drive the rotating rod to rotate, thereby driving multiple cutting tools to rotate. The hydraulic cylinder drives multiple cutting tools to move down to cut the anode wire metal tube, realizing the effect of multi-segment cutting of the anode wire metal tube and greatly improving the cutting efficiency.

[0013] 2. After cutting, this utility model can control the second electric telescopic rod to drive the rotating roller backward, causing the support plate to automatically flip downward, thereby opening the material leakage trough. Then, control the first electric telescopic rod to drive the clamping block away from the anode wire metal tube, so that the cut anode wire metal tube segments fall from the material leakage trough and are guided into the material collection box through the guide plate, making it convenient to collect the cut anode wire metal tube segments. After the material falls, the support plate can be closed for the next cutting. During the next cutting process, the anode wire metal tube segments in the material collection box can be sorted and placed, reducing the waiting time between two cuttings and further improving the cutting efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a highly safe anode wire cutting device proposed in this utility model;

[0015] Figure 2 This is a front view of the overall structure of a high-safety anode wire cutting device proposed in this utility model;

[0016] Figure 3 This is a cross-sectional side view of the cutting table in a high-safety anode wire cutting device proposed in this utility model.

[0017] In the diagram: 1. Cutting table; 2. L-shaped support frame; 3. Hydraulic cylinder; 4. Gantry frame; 5. Drive motor; 6. Rotating rod; 7. Cutting tool; 8. Material discharge chute; 9. Support plate; 10. Mounting base; 11. First electric telescopic rod; 12. Clamping block; 13. Second electric telescopic rod; 14. Mounting frame; 15. Rotating roller; 16. Guide plate; 17. Material picking box; 18. Mounting frame; 19. Transparent protective plate; 20. Controller. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a highly safe anode wire cutting device, comprising:

[0020] A cutting table 1 has an L-shaped support frame 2 fixedly welded to its top wall. A hydraulic cylinder 3 is fixedly installed on the L-shaped support frame 2. A gantry frame 4 is fixedly installed at the bottom end of the hydraulic cylinder 3. A drive motor 5 is fixedly installed on one outer wall of the gantry frame 4. A rotating rod 6 is rotatably installed on the gantry frame 4. The output end of the drive motor 5 is connected to the rotating rod 6. Four equally spaced cutting blades 7 are fixedly installed on the rotating rod 6. The cutting table 1 is a rectangular cavity with an opening at the front. A material leakage groove 8 is opened on the top wall of the cutting table 1 below the rotating rod 6. A support plate 9 is hinged to the material leakage groove 8 through multiple hinges. A row of mounting seats 10 is fixedly installed on both the front and rear sides of the material leakage groove 8. A first electric telescopic rod 11 is fixedly installed on the mounting seat 10. A clamping block 12 is fixedly installed on the end of the first electric telescopic rod 11 away from the mounting seat 10.

[0021] A second electric telescopic rod 13 is fixedly installed on the inner wall of the top side of the cutting table 1. A mounting frame 14 is fixedly welded to the output end of the second electric telescopic rod 13. A rotating roller 15 is rotatably installed on the mounting frame 14. The rotating roller 15 abuts against the bottom wall of the support plate 9. The second electric telescopic rod 13 can drive the rotating roller 15 to move. When the rotating roller 15 moves backward, the support plate 9 can automatically flip downward, thereby opening the material leakage trough 8.

[0022] An inclined guide plate 16 is provided in the inner cavity of the cutting table 1. The two ends of the guide plate 16 are fixedly welded to the inner walls of both sides of the cutting table 1. A material retrieval box 17 is fixedly welded to the front end of the cutting table 1. The guide plate 16 can easily guide multiple anode wire metal tubes falling from the leakage trough 8 into the material retrieval box 17, thereby facilitating the removal by the staff.

[0023] The cutting table 1 is fixedly installed on the top wall in front of the L-shaped support frame 2 with a mounting frame 18. A transparent protective plate 19 is fixedly installed on the mounting frame 18. The transparent protective plate 19 can block the flying debris generated during cutting from hitting the workers, preventing the flying debris from causing injury to the workers and greatly improving the safety of the cutting device.

[0024] A controller 20 is fixedly installed on the top wall of the cutting table 1. The controller 20 is electrically connected to the hydraulic cylinder 3, the drive motor 5, the first electric telescopic rod 11, and the second electric telescopic rod 13 via wires.

[0025] Working principle: In use, the two rows of first electric telescopic rods 11 on the cutting table 1 drive two rows of clamping blocks 12 to clamp and fix the anode wire metal tube to be cut, ensuring the stability of the anode wire metal tube during cutting. The drive motor 5 drives the rotating rod 6 to rotate, thereby driving multiple cutting blades 7 to rotate. The hydraulic cylinder 3 drives the multiple cutting blades 7 to move down to cut the anode wire metal tube, achieving the effect of multi-segment cutting of the anode wire metal tube, greatly improving the cutting efficiency. After cutting is completed, the second electric... The telescopic rod 13 drives the rotating roller 15 backward, causing the support plate 9 to automatically flip downward, thereby opening the material discharge trough 8. Then, the first electric telescopic rod 11 is controlled to drive the clamping block 12 away from the anode wire metal tube, so that the cut anode wire metal tube segments fall from the material discharge trough 8 and are guided into the material collection box 17 via the guide plate 16, making it convenient to collect the cut anode wire metal tube segments. After the material is dropped, the support plate 9 can be closed for the next cut. During the next cut, the anode wire metal tube segments in the material collection box 17 can be sorted and placed, reducing the waiting time between two cuts and further improving the cutting efficiency.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A highly safe anode wire cutting device, characterized in that, include: A cutting table (1) is provided, with an L-shaped support frame (2) fixedly welded to its top wall. A hydraulic cylinder (3) is fixedly mounted on the L-shaped support frame (2). A portal frame (4) is fixedly mounted at the bottom of the hydraulic cylinder (3). A drive motor (5) is fixedly mounted on one outer wall of the portal frame (4). A rotating rod (6) is rotatably mounted on the portal frame (4). The output end of the drive motor (5) is connected to the rotating rod (6). Four equally spaced cutting tools are fixedly mounted on the rotating rod (6). (7) The cutting table (1) is a rectangular cavity with an opening on the front side. The cutting table (1) has a material leakage groove (8) on the top wall below the rotating rod (6). The material leakage groove (8) is hinged with a support plate (9) by multiple hinges. A row of mounting seats (10) is fixedly installed on both the front and rear sides of the material leakage groove (8). A first electric telescopic rod (11) is fixedly installed on the mounting seat (10). A clamping block (12) is fixedly installed at the end of the first electric telescopic rod (11) away from the mounting seat (10).

2. The high-safety anode wire cutting device according to claim 1, characterized in that: A second electric telescopic rod (13) is fixedly installed on the inner wall of the top side of the cutting table (1). A mounting frame (14) is fixedly welded to the output end of the second electric telescopic rod (13). A rotating roller (15) is rotatably installed on the mounting frame (14). The rotating roller (15) abuts against the bottom wall of the support plate (9).

3. The high-safety anode wire cutting device according to claim 1, characterized in that: The inner cavity of the cutting table (1) is provided with an inclined guide plate (16), and the two ends of the guide plate (16) are respectively fixedly welded to the inner walls of the two sides of the cutting table (1). The front end of the cutting table (1) is fixedly welded with a material picking box (17).

4. The high-safety anode wire cutting device according to claim 1, characterized in that: The cutting table (1) is fixedly installed on the top wall in front of the L-shaped support frame (2) with a mounting frame (18) and a transparent protective plate (19) is fixedly installed on the mounting frame (18).

5. The high-safety anode wire cutting device according to claim 2, characterized in that: A controller (20) is fixedly installed on the top wall of the cutting table (1). The controller (20) is electrically connected to the hydraulic cylinder (3), the drive motor (5), the first electric telescopic rod (11), and the second electric telescopic rod (13) via wires.