Ultrasonic welding device for charger assembly
By installing an exhaust fan and collection structure at the bottom of the welding station, the problem of inconvenient cleaning of metal impurities on the surface of parts during charger assembly was solved, achieving efficient cleaning and stable welding, and improving the welding effect.
Patent Information
- Application Number
- CN202520449997.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-14
AI Technical Summary
When assembling a charger, metal impurities on the surface of components need to be cleaned. However, in existing technologies, these impurities must be transferred to other workstations for cleaning, which is inconvenient and affects the welding effect.
An exhaust fan and collection structure are installed at the bottom of the welding table. The exhaust fan directly transfers impurities from the storage tank and collection port to the collection tank. Combined with the filtration of the mesh plate and internal filter, the impurities are efficiently cleaned.
The cleaning process has been simplified, the stability and aesthetics of the welded joints have been improved, the number of operation steps has been reduced, and the functionality of the welding equipment has been enhanced.
Smart Images

Figure CN223833646U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic welding technology, and more specifically to an ultrasonic welding device for charger assembly. Background Technology
[0002] Ultrasonic welding utilizes high-frequency vibration waves transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, forming a fusion between molecular layers. During ultrasonic welding, the two objects need to be aligned to achieve better welding results and make the welded objects more aesthetically pleasing.
[0003] When assembling and welding chargers, there may be metal impurities on the surface of the components, which need to be cleaned before welding. It is inconvenient to transfer the components to other workstations for cleaning. Therefore, it is particularly important to find a way to clean them efficiently on the welding table and reduce the number of welding operation steps. Utility Model Content
[0004] The purpose of this utility model is to provide an ultrasonic welding device for assembling a charger in order to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0006] An ultrasonic welding device for assembling a charger includes a main base, an ultrasonic welding head, a control base, and a support assembly. The main base is mounted on top of the control base via a support rod. The ultrasonic welding head is installed at the bottom of the main base. The support assembly includes a welding table, a storage slot, a mesh plate, a collection port, an air duct, an exhaust fan, a collection trough, and an inner filter. The storage slot is pre-set on the welding table, and the mesh plate is nested inside the storage slot. The collection port is provided at the bottom of the storage slot. The collection port is connected to the exhaust fan via an exhaust duct. The exhaust fan is connected to the collection trough via an exhaust duct. An inner filter is slidably installed inside the collection trough.
[0007] A preferred technical solution: A chute is provided at the top and / or bottom of the collection tank, and a slider is provided at the edge of the inner filter screen, which slides along the chute.
[0008] A preferred technical solution: Set up several collection ports.
[0009] A preferred technical solution: Set up two collection ports.
[0010] A preferred technical solution: The control base is equipped with several control buttons.
[0011] A preferred technical solution: A display panel is installed on the main unit.
[0012] The beneficial effects of this utility model are as follows:
[0013] This invention features a structure at the bottom of the welding table that uses an exhaust fan to transfer and process impurities. Imperfections on the surface of metal parts are directly sanded on the welding table using sandpaper, and the exhaust fan quickly transfers impurities from the storage compartment and collection port into the collection compartment via an exhaust pipe. This design also enhances the functionality of the ultrasonic welding device, resulting in better performance when used in conjunction with it. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the collection tank, which is connected to the exhaust fan, exhaust pipe and welding station.
[0016] Reference numerals: 1. Main unit base; 11. Display panel; 2. Ultrasonic welding head; 3. Control base; 31. Control button; 4. Support assembly; 41. Welding table; 42. Storage trough; 43. Mesh plate; 44. Collection port; 45. Exhaust pipe; 46. Exhaust fan; 47. Collection trough; 471. Slide rail; 48. Inner filter screen; 481. Slider; 49. Exhaust pipe; 5. Support rod. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0019] like Figures 1 to 2As shown, this embodiment provides an ultrasonic welding device for assembling a charger, including a main unit base 1, an ultrasonic welding head 2, a control base 3, and a support assembly 4. The main unit base 1 is mounted on top of the control base 3 via a support rod 5. The ultrasonic welding head 2 is installed at the bottom of the main unit base 1. The support assembly 4 includes a welding table 41, a storage slot 42, a mesh plate 43, a collection port 44, an air duct, an exhaust fan 46, a collection trough 47, and an inner filter screen 48. The welding table 41 has a pre-set storage slot 42, and the mesh plate 43 is nested inside the storage slot 42. The collection port 44 is provided at the bottom of the storage slot 42. The collection port 44 is connected to the exhaust fan 46 through an exhaust pipe 45. The exhaust fan 46 is connected to the collection trough 47 through an exhaust pipe 49. The inner filter screen 48 is slidably installed in the collection trough 47. One-way valves can be installed on the exhaust pipe 45 and the exhaust pipe 49 to enhance the airflow transfer effect.
[0020] Furthermore, a chute 471 is provided at the top and / or bottom of the collection tank 47, and a slider 481 is provided at the edge of the inner filter screen 48, which slides along the chute 471.
[0021] Furthermore, several collection ports 44 are provided.
[0022] Furthermore, two collection ports 44 are provided.
[0023] Furthermore, the control base 3 is equipped with several control buttons 31.
[0024] Furthermore, a display panel 11 is provided on the main unit 1.
[0025] During charger assembly and welding, metal impurities may exist on the surface of components, which need to be cleaned before welding to improve the stability of the connection points during welding and further reduce operation steps. This utility model has a structure at the bottom of the welding table 41 that transfers impurities via an exhaust fan 46. Before actual welding, rough areas on the surface of metal components can be sanded with sandpaper. The exhaust fan 46 transfers impurities from the storage tray 42 and collection port 44 to the collection tray 47 through the exhaust pipe 45. The inner filter 48 can slide on the slide groove 471 to adjust the size of the left and right cavities in the collection tray 47. The upper left corner of the collection tray 47 has an open opening, which is installed in the control base 3 and sealed by the control base 3.
Claims
1. An ultrasonic welding device for assembling a charger, characterized in that, The device includes a main unit, an ultrasonic welding head, a control base, and a support assembly. The main unit is mounted on top of the control base via a bracket. The ultrasonic welding head is installed at the bottom of the main unit. The support assembly includes a welding table, a storage slot, a mesh plate, a collection port, an air duct, an exhaust fan, a collection trough, and an inner filter. The welding table has a pre-set storage slot, and the mesh plate is nested inside the storage slot. The collection port is located at the bottom of the storage slot. The collection port is connected to the exhaust fan via an exhaust duct. The exhaust fan is connected to the collection trough via an exhaust duct. An inner filter is slidably installed inside the collection trough.
2. The ultrasonic welding device for assembling a charger according to claim 1, characterized in that, The top and / or bottom of the collection tank are provided with a sliding groove, and the edge of the inner filter screen is provided with a slider, which slides along the sliding groove.
3. The ultrasonic welding device for assembling a charger according to claim 1, characterized in that, Several collection ports are provided.
4. The ultrasonic welding device for assembling a charger according to claim 3, characterized in that, Two collection ports are provided.
5. The ultrasonic welding device for assembling a charger according to claim 1, characterized in that, The control base is equipped with several control buttons.
6. The ultrasonic welding apparatus for assembling a charger according to claim 1, characterized in that, The main unit is equipped with a display panel.