Positioning device for surface-mounted LED (light-emitting diode) processing
By designing a positioning device that includes a base, processing table, pushing component, blocking component, and positioning component, the problem of difficult material unloading of substrate molds was solved, and the automatic sliding and positioning of substrate molds was realized, thus improving operational efficiency.
Patent Information
- Application Number
- CN202520904130.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-05-09
AI Technical Summary
Existing positioning devices for surface mount LED processing are difficult to unload after the substrate mold is fixed, resulting in inconvenience in operation.
A positioning device is designed, comprising a base, a processing table, a pushing component, a blocking component, and a positioning component. Through the cooperation of a pneumatic cylinder and a hydraulic cylinder, the rotation of the processing table and the concealment of the baffle are realized. Combined with the use of a guide component, the automatic sliding and positioning of the substrate mold is realized.
It achieves easy material unloading of substrate molds, saving time and effort and improving operational efficiency.
Smart Images

Figure CN223834059U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface mount LED processing technology, specifically a positioning device for surface mount LED processing. Background Technology
[0002] Surface mount LED (SMD) processing is a complex process involving multiple stages and key technologies. By employing advanced LED SMD machine technology and spectrometer technology, along with rigorous quality control processes, high-quality, high-performance SMD LED products can be produced to meet the needs of various application fields. Among these processes, positioning devices are crucial, ensuring that LED components are accurately and quickly mounted to their designated positions. While these positioning devices clamp or fix the substrate mold during use, the small size of the mold makes unloading difficult, presenting certain drawbacks. Therefore, we propose a positioning device for SMD LED processing. Utility Model Content
[0003] The present invention aims to solve the problems existing in the prior art or related technologies.
[0004] Therefore, the technical solution adopted by this utility model is as follows: a positioning device for surface mount LED processing, including a base, a processing table, a pushing component, a blocking component, and a positioning component. The processing table is hinged to the top of the base, and through holes are provided on the processing table. The pushing component includes a lower fixing plate arranged on the inner side of the base, a cylinder rotatably connected to the lower fixing plate, and an upper fixing plate rotatably connected to the top of the cylinder and fixed to the bottom of the processing table. The blocking component includes a fixed seat arranged on the bottom of the processing table, a hydraulic cylinder arranged on the fixed seat, and a baffle arranged on the top of the hydraulic cylinder. The positioning component is arranged on the processing table.
[0005] Preferably, the base has a socket, which is a round hole.
[0006] Preferably, there are two lower fixing plates and two upper fixing plates, with the two lower fixing plates symmetrically distributed on the base.
[0007] Preferably, the positioning assembly includes a drive motor mounted on the processing table, a lead screw fixed to the output end of the drive motor, a movable seat threadedly connected to the lead screw, and a positioning frame mounted on the movable seat. The outer sides of the left and right portions of the lead screw are provided with external threads in different directions.
[0008] Preferably, the movable seat and the fixed positioning frame are a set, and a total of two sets are provided.
[0009] Preferably, it also includes a guide assembly, which includes a screw inserted into the socket, a nut threadedly connected to the screw, and a guide plate disposed at the top of the screw.
[0010] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: This utility model, by setting up a processing table, a pushing component, and a blocking component, achieves the effect of easy material unloading without affecting positioning, thus facilitating use. At the same time, by setting up a guiding component, it facilitates the transport of the substrate mold. During use, the user can control the extension of the cylinder of the pushing component, which can drive the processing table to rotate upward. After rotating to a certain angle, the user can control the retraction of the hydraulic cylinder of the blocking component. The retracted hydraulic cylinder will drive the baffle to move downward until the baffle is completely hidden in the through hole. At this time, the substrate mold is unobstructed and will automatically slide down due to gravity, achieving the effect of easy material unloading, saving time and effort. At the same time, the screw of the guiding component can be aligned with the insertion hole and inserted. After insertion, the height of the guide plate can be adjusted, and the nut can be rotated to fix it. After fixing, the guide plate can catch the substrate mold falling from the processing table and transport it for use. Attached Figure Description
[0011] Figure 1 This is a structural schematic diagram of the present invention from one perspective;
[0012] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0013] Figure 3 This utility model Figure 1 Schematic diagram of the middle base;
[0014] Figure 4 This utility model Figure 1 A structural diagram of the intermediate processing table, blocking components, and positioning components;
[0015] Figure 5 This utility model Figure 1 A schematic diagram of the structure of the guide component.
[0016] Figure label:
[0017] 100. Base; 101. Socket;
[0018] 200. Machining table; 201. Through hole;
[0019] 300. Pushing component; 301. Lower fixing plate; 302. Cylinder; 303. Upper fixing plate;
[0020] 400. Blocking assembly; 401. Fixing base; 402. Hydraulic cylinder; 403. Baffle;
[0021] 500. Positioning component; 501. Drive motor; 502. Lead screw; 503. Moving base; 504. Positioning frame;
[0022] 600, guide assembly; 601, guide plate; 602, screw; 603, nut. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0024] The following describes some embodiments of the present invention with reference to the accompanying drawings, providing a positioning device for surface mount LED processing. Example 1:
[0025] Reference Figure 1-5 This is the first embodiment of the present invention. This embodiment provides a positioning device for surface mount LED processing, including a base 100, a processing table 200, a pushing component 300, a blocking component 400, and a positioning component 500.
[0026] Specifically, the base 100 has a socket 101, which is a round hole. In use, the base 100 provides support, and the socket 101 is used to install and adjust the guide assembly 600 so that the guide assembly 600 can transport the substrate mold.
[0027] Specifically, the processing table 200 is hinged to the top of the base 100. The processing table 200 is provided with through holes 201. In use, the processing table 200 can rotate on the base 100 through the hinge connection so that the processing table 200 can automatically unload materials. The through holes 201 are used to hide the blocking component 400.
[0028] Specifically, the pushing component 300 includes a lower fixing plate 301 arranged inside the base 100, a cylinder 302 rotatably connected to the lower fixing plate 301, and an upper fixing plate 303 rotatably connected to the top of the cylinder 302 and fixed to the bottom of the processing table 200. There are two lower fixing plates 301 and two upper fixing plates 303. The two lower fixing plates 301 are symmetrically distributed on the base 100. In use, the cylinder 302 of the pushing component 300 can be extended. The extended cylinder 302 can drive the processing table 200 to rotate upward. When the processing table 200 rotates to a certain angle, the substrate mold can automatically slide down due to gravity.
[0029] Specifically, the blocking component 400 includes a fixed base 401 installed at the bottom of the processing table 200, a hydraulic cylinder 402 installed on the fixed base 401, and a baffle 403 installed at the top of the hydraulic cylinder 402. In use, the hydraulic cylinder 402 of the blocking component 400 can be controlled to retract. The retracted hydraulic cylinder 402 will drive the baffle 403 to move downward until the baffle 403 is completely hidden in the through hole 201. At this time, the substrate mold is unobstructed. Due to the effect of gravity, the substrate mold will automatically slide down, achieving the effect of easy unloading, saving time and effort.
[0030] Specifically, the positioning component 500 is arranged on the processing table 200. The positioning component 500 includes a drive motor 501 arranged on the processing table 200, a lead screw 502 fixed to the output end of the drive motor 501, a movable seat 503 threadedly connected to the lead screw 502, and a positioning frame 504 arranged on the movable seat 503. The outer sides of the left and right parts of the lead screw 502 are provided with external threads in different directions. The movable seat 503 and the fixed positioning frame 504 form a group, and two groups are provided in total. In use, the push component 300 can be controlled to drive the processing table 200 to rotate to a certain angle. After rotation, the substrate mold will slide due to gravity until the substrate mold is close to the baffle 403. Then, the push component 300 is controlled to drive the processing table 200 to rotate to a horizontal position. Finally, the drive motor 501 is controlled to run. The running drive motor 501 will drive the two positioning frames 504 to move closer and closer through the lead screw 502 until the two positioning frames 504 clamp the substrate mold, thus positioning it for processing. Example 2:
[0031] Reference Figure 1 and Figure 5 This is the second embodiment of the present invention, which differs from the first embodiment in that it also includes a guide assembly 600. The guide assembly 600 includes a screw 602 inserted into the insertion hole 101, a nut 603 threadedly connected to the screw 602, and a guide plate 601 disposed at the top of the screw 602. In use, the screw 602 of the guide assembly 600 can be aligned with the insertion hole 101 and inserted. After insertion, the height of the guide plate 601 can be adjusted, and the nut 603 can be rotated to fix it. After fixing, the guide plate 601 can catch the substrate mold that falls from the processing table 200. After catching, the substrate mold can be transported for use.
[0032] The working principle and usage process of this utility model are as follows: During use, the user can control the extension of the cylinder 302 of the pushing component 300. The extended cylinder 302 can drive the processing table 200 to rotate upward. After rotating to a certain angle, the user can control the retraction of the hydraulic cylinder 402 of the blocking component 400. The retracted hydraulic cylinder 402 will drive the baffle 403 to move downward until the baffle 403 is completely hidden in the through hole 201. At this time, the substrate mold is unobstructed. Due to gravity, the substrate mold will automatically slide down, achieving the effect of easy unloading, saving time and effort. At the same time, the screw 602 of the guide component 600 can be aligned with the insertion hole 101 and inserted. After insertion, the height of the guide plate 601 can be adjusted. After adjustment, the nut 603 can be rotated to fix it. After fixing, the guide plate 601 can catch the substrate mold falling from the processing table 200. After catching, the substrate mold can be transported for use.
[0033] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A positioning device for surface mount LED processing, characterized in that, include: Base (100); A processing table (200) is hinged to the top of the base (100), and through holes (201) are provided on the processing table (200). The pushing assembly (300) includes a lower fixing plate (301) disposed inside the base (100), a cylinder (302) rotatably connected to the lower fixing plate (301), and an upper fixing plate (303) rotatably connected to the top of the cylinder (302) and fixed to the bottom of the processing table (200). The blocking assembly (400) includes a fixed seat (401) disposed at the bottom of the processing table (200), a hydraulic cylinder (402) disposed on the fixed seat (401), and a baffle (403) disposed at the top of the hydraulic cylinder (402). The positioning component (500) is arranged on the processing table (200).
2. The positioning device for surface mount LED processing according to claim 1, characterized in that, The base (100) has a socket (101), which is a round hole.
3. The positioning device for surface mount LED processing according to claim 1, characterized in that, There are two lower fixing plates (301) and two upper fixing plates (303), with the two lower fixing plates (301) symmetrically distributed on the base (100).
4. The positioning device for surface mount LED processing according to claim 1, characterized in that, The positioning component (500) includes a drive motor (501) mounted on the processing table (200), a lead screw (502) fixed to the output end of the drive motor (501), a movable seat (503) threadedly connected to the lead screw (502), and a positioning frame (504) mounted on the movable seat (503). The outer sides of the left and right sides of the lead screw (502) are provided with external threads with different thread directions.
5. A positioning device for surface mount LED processing according to claim 4, characterized in that, The movable seat (503) and the fixed positioning frame (504) are a set, and a total of two sets are provided.
6. A positioning device for surface mount LED processing according to claim 2, characterized in that, It also includes a guide assembly (600), which includes a screw (602) inserted into the socket (101), a nut (603) threadedly connected to the screw (602), and a guide plate (601) disposed at the top of the screw (602).