Dust removal type sand belt plane grinding machine

Abstract

The utility model discloses a dust removal type sand belt plane grinding machine, which belongs to the technical field of grinding equipment, and comprises a grinding component, a dust removal component, a grinding component and a grinding component, and the grinding component comprises a fixing plate, a driving wheel, a tensioning wheel, a sand belt, a base plate and a driving part; the driving wheel and the tensioning wheel are rotationally arranged on the fixing plate; the abrasive belt is wound on the driving wheel and the tensioning wheel; the base plate is arranged on the inner side of the annular structure formed by the abrasive belt. The downward pressing assembly comprises a downward pressing air cylinder and a pressing strip; the downward-pressing air cylinder is fixedly arranged on the outer side of the annular structure formed by the abrasive belt. The pressing strip is fixedly connected with the end part of a piston rod of the pressing cylinder; the heat dissipation assembly comprises a heat dissipation plate, a water tank, a circulating pump and a radiator; the heat dissipation plate is arranged at the bottom of the base plate and internally provided with a pipeline. The circulating pump is respectively communicated with the water tank and the pipeline; the radiator communicates with the water tank and the pipeline. According to the utility model, the controller is adopted to carry out centralized management control on polishing operation, so that the labor intensity of operators can be reduced, and the product processing efficiency and yield can be improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of grinding equipment, and specifically relates to a dust-removing belt surface grinding machine. Background Technology

[0002] Grinding is essential for the creation of any product. In modern industrial production, especially in the casting industry, parts require belt grinding to remove casting burrs and flash, improving surface finish and smoothness. When grinding flat surfaces, a flat-plate belt sander is used. The workpiece is pressed into contact with the surface of the rotating belt, utilizing the cutting properties of the belt and the flat support of the plate to achieve grinding.

[0003] Traditional processing methods typically involve manually holding the workpiece and pressing it against the surface of a flat-plate belt sander for grinding. Because grinding requires significant pressure, this leads to prolonged periods of intense labor for operators during mass production, and the pressure can be uneven. Furthermore, traditional flat-plate belt sanders generally lack dust collection components, resulting in dust and sparks flying during grinding, which can harm the physical and mental health of employees and poses significant safety hazards.

[0004] Furthermore, the inherent structure of a flat-plate belt sander dictates that the sanding belt rotates at high speed against a metal plate. The friction between the belt and the plate, as well as the contact and grinding of the workpiece, generate heat. During mass production, continuous and prolonged friction can cause the metal plate to overheat, leading to a decrease in the joint strength of the sanding belt and ultimately, belt breakage. This increases the cost of consumables, and the flying sanding belt fragments can also cause personal injury to operators. Utility Model Content

[0005] The purpose of this invention is to provide a dust-removing belt sander to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution.

[0007] A dust-removing belt sander includes:

[0008] A grinding assembly includes a fixed plate, a drive wheel, a tension wheel, a sanding belt, a pad, and a drive component. The drive wheel and the tension wheel are both rotatably mounted on the fixed plate. The sanding belt is wound around the drive wheel and the tension wheel, forming a closed annular structure. The pad is disposed inside the annular structure formed by the sanding belt and contacts the sanding belt. The drive component is connected to the drive wheel via a transmission.

[0009] The pressing assembly includes a pressing cylinder and a pressing bar; the pressing cylinder is fixed on the outside of the annular structure formed by the sanding belt; the pressing bar is fixedly connected to the piston rod end of the pressing cylinder; in the non-grinding state, a space for placing the workpiece is provided between the pressing bar and the surface of the sanding belt; in the grinding state, the pressing bar presses the workpiece onto the sanding belt under the action of the pressing cylinder.

[0010] A heat dissipation assembly includes a heat dissipation plate, a water tank, a circulation pump, and a radiator. The heat dissipation plate is located at the bottom of a pad and has pipes inside it. The pipes have inlets and outlets at both ends. The water tank is used to store coolant. The circulation pump is connected to the inlets of the water tank and the pipes. The radiator is connected to the outlets of the water tank and the pipes.

[0011] Furthermore, it also includes a dust suppression assembly, which includes a dust collection hood, a dust suppression chamber, a water pump, and a water tank. The dust collection hood covers the sanding work area of ​​the sanding belt and is combined with a fixing plate to form a chamber for accommodating the sanding operation. The dust suppression chamber is connected to the chamber formed by the dust collection hood and the fixing plate, and a water spray pipe is installed inside it, with nozzles spaced apart on the water spray pipe. The water tank is used to store spray water. The water pump is connected to the water spray pipe and the water tank respectively.

[0012] Furthermore, the dust suppression assembly also includes a filter chamber, which is disposed between and connected to the dust suppression chamber and the water chamber; a filter screen is installed inside the filter chamber.

[0013] Furthermore, the pressing assembly also includes a mounting plate, a guide rod, and a mating plate; the mounting plate is fixed on the fixing plate; the guide rod is fixed on the mounting plate; the mating plate is fixed on the top of the guide rod; and the pressing cylinder is mounted on the mating plate.

[0014] Furthermore, the pressure bar is connected to the lowering cylinder via an adapter plate; the adapter plate is fixedly connected to the piston rod end of the lowering cylinder and the pressure bar, and a through hole is provided on the adapter plate, which is then sleeved onto the guide rod through the through hole.

[0015] Furthermore, it also includes a support frame, which is set on the ground and has a top plate and side plates on it; the fixing plate is set on the top plate; and the heat dissipation assembly is set on the side plate.

[0016] According to the dust-removing belt surface grinder of the claim, the grinding assembly further includes a starter connected to a drive component; the pressing assembly further includes a regulating valve connected to a pressing cylinder.

[0017] Furthermore, it also includes a controller, which is connected to the starter and the regulating valve respectively.

[0018] Furthermore, the pipeline is arranged in a serpentine pattern within the heat sink.

[0019] This utility model has the following beneficial effects:

[0020] 1. The dust-removing belt sander provided by this utility model uses a pressing component to automatically hold the workpiece, avoiding the need for the operator to hold it by hand, and applying force evenly and stably to ensure the sanding effect.

[0021] 2. The dust-removing belt sander provided by this utility model has a heat dissipation component installed below the sanding work area. The heat from the sanding operation is carried away by circulating coolant, which avoids structural damage to the sanding belt due to overheating and extends its service life.

[0022] 3. The dust-removing belt sander provided by this utility model encloses the sanding work area with a dust collection hood, isolating dust and sparks in the dust collection hood and dust suppression hood. The water pump circulates and sprays to extinguish sparks and filter dust, thereby improving the sanding workshop environment.

[0023] 4. The dust-removing belt sander provided by this utility model has a compact structure, which saves space. It also uses a controller to centrally manage and control the sanding operation, which can reduce the labor intensity of operators and improve product processing efficiency and yield. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the first angle structure of the grinding machine involved in this utility model;

[0025] Figure 2 This is a schematic diagram of the second angle structure of the grinding machine involved in this utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the grinding component and the pressing component involved in this utility model;

[0027] Figure 4 This is a schematic diagram of the grinding component involved in this utility model.

[0028] In the diagram: 1-Support frame, 2-Grinding assembly, 21-Fixing plate, 22-Drive wheel, 23-Tension wheel, 24-Sand belt, 25-Pad plate, 26-Drive component, 27-Starter, 3-Pressing assembly, 31-Mounting plate, 32-Guide rod, 33-Matching plate, 34-Pressing cylinder, 35-Adapter plate, 36-Pressure strip, 37-Regulating valve, 4-Heat dissipation assembly, 41-Heat dissipation plate, 42-Water tank, 43-Circulation pump, 44-Radiator, 5-Dust suppression assembly, 51-Dust collection hood, 52-Dust suppression chamber, 53-Water chamber, 54-Water pump, 55-Filter chamber, 6-Controller. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Unless otherwise defined or stated, all technical and scientific terms used herein have the same meaning as are familiar to a user skilled in the art. Furthermore, any methods and materials similar to or equivalent to those described herein may be applied to the methods of this invention.

[0031] Unless otherwise expressly specified and limited, the "or" mentioned in this utility model includes the relationship of "and". The "and" is equivalent to the Boolean logic operator "AND", and the "or" is equivalent to the Boolean logic operator "OR", and "AND" is a subset of "OR".

[0032] It is understood that although the terms "first," "second," etc., may be used herein to describe different elements, these elements should not be limited by these terms. These terms are merely used to distinguish one element from another. Thus, a first element may be referred to as a second element without departing from the teachings of this disclosure.

[0033] In this utility model, the terms "mainly composed of" and "composed of" are included in the terms "containing", "including" or "comprise".

[0034] Unless otherwise expressly specified and limited, the terms "connected," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a connection through an intermediary, or a connection within two elements or an interaction between two elements. Users of ordinary skill in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0035] For example, if an element (or component) is referred to as being on, coupled to, or connected to another element, then the element may be directly formed on, coupled to, or connected to the other element, or there may be one or more intermediate elements between them. Conversely, if the expressions "directly on," "directly coupled to," and "directly connected to" are used herein, then it indicates that there is no intermediate element. Other terms used to describe relationships between elements should be interpreted similarly, such as "between" and "directly between," "attached" and "directly attached," "adjacent" and "directly adjacent," etc.

[0036] Additionally, it should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings. The terms "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively. It is understood that these terms are used here to describe the relationship of one element, layer, or region relative to another element, layer, or region, as shown in the accompanying drawings. These terms should also encompass other orientations of the device in addition to those described in the accompanying drawings.

[0037] A dust-removing belt sander, such as Figure 1-4 As shown, it includes a support frame 1, a grinding component 2, a pressing component 3, a heat dissipation component 4, and a dust reduction component 5.

[0038] The support frame 1 is set on the ground, and a top plate is installed on its top.

[0039] like Figure 3 , 4 As shown, the grinding assembly 2 includes a fixed plate 21, a drive wheel 22, a tension wheel 23, a sanding belt 24, a pad 25, a drive unit 26, and a starter 27. The fixed plate 21 is mounted on the support frame 1. The drive wheel 22 and the tension wheel 23 are both rotatably mounted on the fixed plate 21. The sanding belt 24 is wound around the drive wheel 22 and the tension wheel 23, forming a closed annular structure. The pad 25 is located inside the annular structure formed by the sanding belt 24 and contacts the sanding belt 24. The drive unit 26 is an electric motor and is connected to the drive wheel 22 for transmission. The starter 27 is connected to the drive unit 26 and is used to control the start and stop of the electric motor. Optionally, the pad 25 is set in the working area for grinding the sanding belt 24. The starter 27 is a magnetic starter 27. By starting the starter 27, the drive unit 26 is opened, and the drive unit 26 drives the drive wheel 22 to rotate, and the sanding belt 24 rotates accordingly, grinding the workpiece placed in the grinding working area.

[0040] In one implementation, the grinding work area is the upper sanding belt 24 of a ring structure.

[0041] like Figure 3As shown, the pressing assembly 3 includes a mounting plate 31, a guide rod 32, a connecting plate 33, a pressing cylinder 34, an adapter plate 35, a pressure strip 36, and a regulating valve 37. The mounting plate 31 is positioned corresponding to the grinding work area and is spaced apart from the sanding belt 24. Optionally, the mounting plate 31 is fixed to the top of the fixed plate 21; the guide rod 32 is fixed to the mounting plate 31; the connecting plate 33 is fixed to the top of the guide rod 32; the pressing cylinder 34 is mounted on the connecting plate 33; the adapter plate 35 is fixedly connected to the piston rod end of the pressing cylinder 34 and slides. The pressure bar 36 is fixed to the adapter plate 35 via a connecting rod and is positioned on the guide rod 32. The pressure bar 36 corresponds to the grinding work area. In the non-grinding state, a space for placing the workpiece is provided between the pressure bar 36 and the surface of the sanding belt 24. In the grinding state, the pressure bar 36 is pressed onto the surface of the workpiece under the action of the pressing cylinder 34, and the lower surface of the workpiece contacts the rotating sanding belt 24 to perform the lower surface grinding operation. The regulating valve 37 is connected to the pressing cylinder 34 and is used to adjust the thrust of its piston rod, thereby controlling the pressure of the pressure bar 36 on the workpiece.

[0042] Optionally, three guide rods 32 are spaced around the pressing cylinder 34. The adapter plate 35 is provided with through holes and is sleeved on the guide rods 32 through the through holes to realize the sliding connection between the adapter plate 35 and the guide rods 32, thereby further ensuring the stability of the up and down movement of the pressure strip 36.

[0043] In one embodiment, the guide rod 32 can be directly connected to the support frame 1, and the mating plate 33 is set on the top of the guide rod 32 to provide an installation base for the pressing cylinder 34.

[0044] The heat dissipation assembly 4 includes a heat dissipation plate 41, a water tank 42, a circulation pump 43, and a radiator 44. The heat dissipation plate 41 is located at the bottom of the pad 25, and its interior has a serpentine arrangement of pipes, with an inlet and an outlet at each end of the pipes. The water tank 42 is used to store coolant. The circulation pump 43 is connected to both the water tank 42 and the inlet of the pipes, pumping the coolant from the water tank 42 to the pipes. The radiator 44 is connected to both the water tank 42 and the outlet of the pipes, allowing the coolant flowing from the pipes to be cooled by the radiator 44 before entering the water tank 42, thus achieving heat dissipation and cooling at the pad 25. Optionally, a side plate is provided on the support frame 1, and the water tank 42, circulation pump 43, and radiator 44 are all mounted on the side plate.

[0045] Furthermore, the support frame 1 is provided with a ring of side plates to form a relatively enclosed space. The heat dissipation component 4 is installed in the relatively enclosed space to prevent dust and sparks generated during grinding from affecting the operation of the heat dissipation component 4.

[0046] The dust suppression assembly 5 includes a dust collection hood 51, a dust suppression chamber 52, a water chamber 53, a water pump 54, and a filter chamber 55. The dust collection hood 51 covers the grinding work area of ​​the sanding belt 4 and is detachably connected to the fixing plate 21, forming a chamber for accommodating grinding operations. The dust suppression chamber 52 communicates with the chamber formed by the dust collection hood 51 and the fixing plate 21, and is equipped with a water spray pipe with nozzles spaced apart on it. The water chamber 53 stores spray water. The water pump 54 is connected to both the water spray pipe and the water chamber 53, pumping the water in the water chamber 53 into the water spray pipe for dust suppression. The filter chamber 55 is located below and communicates with the dust suppression chamber 52, and is equipped with a filter screen. The water chamber 53 is located below and communicates with the filter chamber 55. Dust and sparks generated during grinding enter the dust suppression chamber 52 from the chamber and are extinguished and dust is suppressed by spraying water through the water spray pipe. Water sprayed from the water spray pipe flows from the dust suppression chamber 52 into the filter chamber 55, and after being filtered by the filter screen, it flows into the water chamber 53. Under the action of the water pump 54, the water used for dust suppression is recycled.

[0047] Optionally, the dust collection chamber 52, the filter chamber 55, and the water chamber 53 are arranged from top to bottom on one side of the support frame 1, and the water pump 54 is arranged on the water chamber 53.

[0048] The controller 6 is connected to the starter 27, regulating valve 37, circulating pump 43, radiator 44 and water pump 54 respectively, and is used to control the working status of each component, so as to facilitate the operator to manage the grinding operation.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dust-removing belt sander for surface grinding, characterized in that, include: The grinding assembly (2) includes a fixed plate (21), a drive wheel (22), a tension wheel (23), a sanding belt (24), a pad (25), and a drive component (26). The drive wheel (22) and the tension wheel (23) are rotatably mounted on the fixed plate (21). The sanding belt (24) is wound around the drive wheel (22) and the tension wheel (23) to form a closed annular structure. The pad (25) is disposed inside the annular structure formed by the sanding belt (24) and contacts the sanding belt (24). The drive component (26) is connected to the drive wheel (22) for transmission. The pressing assembly (3) includes a pressing cylinder (34) and a pressing strip (36); the pressing cylinder (34) is fixed on the outside of the annular structure formed by the sanding belt (24); the pressing strip (36) is fixedly connected to the piston rod end of the pressing cylinder (34); in the non-grinding state, a space for placing the workpiece is provided between the pressing strip (36) and the surface of the sanding belt (24); in the grinding state, the pressing strip (36) presses the workpiece onto the sanding belt (24) under the action of the pressing cylinder (34); The heat dissipation assembly (4) includes a heat dissipation plate (41), a water tank (42), a circulation pump (43), and a radiator (44). The heat dissipation plate (41) is located at the bottom of the pad (25) and has a pipeline inside it. The pipeline has an inlet and an outlet at both ends. The water tank (42) is used to store coolant. The circulation pump (43) is connected to the water tank (42) and the inlet of the pipeline. The radiator (44) is connected to the water tank (42) and the outlet of the pipeline.

2. The dust-removing belt sander according to claim 1, characterized in that, It also includes a dust suppression component (5), which includes a dust collection hood (51), a dust suppression chamber (52), a water pump (54), and a water tank (53). The dust collection hood (51) covers the grinding work area of ​​the sanding belt (24) and is combined with the fixing plate (21) to form a chamber for accommodating grinding operations. The dust suppression chamber (52) is connected to the chamber formed by the dust collection hood (51) and the fixing plate (21), and a water spray pipe is installed inside it, with nozzles spaced apart on the water spray pipe. The water tank (53) is used to store spray water. The water pump (54) is connected to the water spray pipe and the water tank (53) respectively.

3. The dust-removing belt sander according to claim 2, characterized in that, The dust suppression assembly (5) also includes a filter chamber (55), which is located between the dust suppression chamber (52) and the water chamber (53) and is connected to both; a filter screen is installed inside the filter chamber (55).

4. The dust-removing belt sander according to claim 1, characterized in that, The pressing assembly (3) further includes a mounting plate (31), a guide rod (32), and a connecting plate (33); the mounting plate (31) is fixed on the fixing plate (21); the guide rod (32) is fixed on the mounting plate (31); the connecting plate (33) is fixed on the top of the guide rod (32); and the pressing cylinder (34) is mounted on the connecting plate (33).

5. A dust-removing belt sander for surface grinding according to claim 4, characterized in that, The pressure strip (36) is connected to the lower cylinder (34) through the adapter plate (35); the adapter plate (35) is fixedly connected to the piston rod end of the lower cylinder (34) and the pressure strip (36) respectively; the adapter plate (35) is provided with a through hole and is sleeved on the guide rod (32) through the through hole.

6. A dust-removing belt sander for surface grinding according to claim 1, characterized in that, It also includes a support frame (1), which is set on the ground and has a top plate and a side plate; the fixing plate (21) is set on the top plate; and the heat dissipation assembly (4) is set on the side plate.

7. A dust-removing belt sander for surface grinding according to claim 1, characterized in that, The grinding assembly (2) also includes an actuator (27) connected to a drive unit (26); the pressing assembly (3) also includes a regulating valve (37) connected to a pressing cylinder (34).

8. A dust-removing belt sander for surface grinding according to claim 7, characterized in that, It also includes a controller (6), which is connected to the starter (27) and the regulating valve (37) respectively.

9. A dust-removing belt sander for surface grinding according to claim 1, characterized in that, The pipeline is arranged in a serpentine pattern within the heat sink (41).

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