Single-head polishing machine

Abstract

The utility model is suitable for the technical field of polishing machines, and provides a single-head polishing machine which comprises a machine frame, and a movable machining box is assembled on the machine frame through an electric guide rail. The machine base disc is arranged in the processing box and is used for placing a material to be polished; the assembling frame is fixedly installed on the rack, and an air cylinder used for adjusting and controlling lifting is installed on the assembling frame through a fixing frame; and the polishing mechanism is assembled on an output rod of the air cylinder. According to the single-head polishing machine provided by the scheme, the problem that the polishing effect is poor due to the change of the size and the thickness of a polishing piece in the polishing operation of existing polishing equipment is solved.

Description

Technical Field

[0001] This utility model belongs to the field of polishing machine technology, and in particular relates to a single-head polishing machine. Background Technology

[0002] In modern industrial manufacturing, the demand for high-precision surface treatment of materials is increasing, especially in the processing of hard materials such as glass, stone, and ceramics. Due to their unique physical and chemical properties, these materials require extremely high planarity and surface finish during processing to meet the requirements of subsequent applications. Traditional processing methods are often inefficient and struggle to guarantee consistent processing quality. Therefore, developing efficient and precise surface treatment equipment is of paramount importance.

[0003] However, while existing polishing equipment can meet polishing needs to a certain extent, its applicability is often limited by the size and thickness of the polished parts. When the thickness of the polished parts changes, traditional single-head polishing machines may not be able to provide the appropriate polishing effect, which not only affects the efficiency of the polishing operation, but may also cause unnecessary damage to the polished parts. Utility Model Content

[0004] This utility model provides a single-head polishing machine, which aims to solve the problem of poor polishing effect caused by changes in the size and thickness of the polished parts in the current polishing equipment.

[0005] This utility model is implemented as follows: a single-head polishing machine includes: a frame, on which a movable processing box is mounted via an electric guide rail; a base plate disposed inside the processing box for placing the material to be polished; an assembly frame fixedly mounted on the frame, on which a cylinder for adjusting lifting is mounted via a fixing bracket; and a polishing mechanism mounted on the output rod of the cylinder.

[0006] Preferably, the polishing mechanism includes: a connecting plate fixedly mounted on the cylinder output rod, on which a main shaft is rotatably mounted via bearings; a polishing disc mounted on the main shaft; a sleeve mounted on the main shaft, the sleeve being fixedly connected to the mounting frame via a flange and bolts; and a tube mounted on the main shaft.

[0007] Preferably, an electrical box is fixedly installed on the assembly frame, and multiple wedge wheels are fixedly installed on both the output shaft of the motor and the sleeve, with a multiple wedge belt for transmission sleeved on the multiple wedge wheels.

[0008] Preferably, the main shaft is provided with a water injection channel, and the assembly plate is provided with a water inlet.

[0009] Preferably, the mounting frame is provided with an electrical box and a shielding shell, the shielding shell being used to shield and protect the multi-wedge wheel and multi-wedge belt.

[0010] Preferably, guide rods are symmetrically fixedly installed on the fixing frame, the guide rods pass through the connecting plate for guiding it, and a drain pipe for drainage is provided on one side of the processing box.

[0011] Compared with related technologies, the single-head polishing machine provided by this utility model has the following beneficial effects:

[0012] The combination of the frame and electric guide rails allows for precise movement of the processing box, adapting to the needs of different polishing positions. The mobility of the processing box and base plate, as well as its adaptability to the size of the polished parts, improves the flexibility of the polishing operation. The assembly frame ensures the stable installation of the cylinders, thereby guaranteeing precise lifting control of the polishing mechanism. The cylinders precisely control the height of the polishing mechanism, adapting to polished parts of different thicknesses and avoiding unnecessary damage. The polishing mechanism achieves efficient polishing of the polished parts through the synergistic action of the spindle and the grinding disc. The motor transmits power to the sleeve and spindle through multi-wedge wheels and multi-wedge belts, ensuring stable rotation. The design of the water injection channel and water inlet allows water to reach the polishing grinding disc, providing cooling and preventing thermal damage. The water flow also washes away debris and other impurities generated during the polishing process, ensuring the cleanliness of the polished surface. This device, through the synergistic action of its components, achieves efficient and precise polishing of the polished parts, while adapting to polished parts of different sizes and thicknesses. It improves the efficiency and quality of the polishing operation, protects the polished parts and equipment components, and achieves cooling and cleaning of the polishing process. Attached Figure Description

[0013] Figure 1 A three-dimensional structural diagram of a single-head polishing machine provided by this utility model;

[0014] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 3 This is a three-dimensional structural diagram of the grinding head component in this utility model;

[0016] Figure 4 This is a schematic diagram of the main structure of the grinding head component in this utility model;

[0017] Reference numerals in the attached drawings: 1. Frame; 2. Machining box; 3. Base plate; 4. Assembly frame; 5. Cylinder; 6. Fixing frame; 7. Polishing mechanism; 8. Grinding disc; 9. Motor; 10. Spindle; 11. Sleeve; 12. Tubing; 13. Multi-wedge wheel; 14. Connecting plate; 15. Water inlet; 16. Electrical box. Detailed Implementation

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] This utility model embodiment provides a single-head polishing machine, such as Figure 1-4 As shown, the single-head polishing machine includes: a frame 1, on which a movable processing box 2 is mounted via an electric guide rail; a base plate 3 for placing the material to be polished inside the processing box 2; an assembly frame 4 fixedly mounted on the frame 1, on which a cylinder 5 for adjusting lifting is mounted via a fixing frame 6; and a polishing mechanism 7 mounted on the output rod of the cylinder 5.

[0021] In this embodiment, the frame 1 is the basic support structure of the entire single-head polishing machine, providing a platform for the installation and fixation of other components. Its stable structure ensures the stability of the entire equipment. An electric guide rail is mounted on the frame 1, allowing the processing box 2 to move on the frame. The electric guide rail enables precise control of the processing box 2's position, facilitating adjustments to the polishing position and improving the flexibility of the polishing operation. The processing box 2 is used to hold the material to be polished. Its mobility allows for flexible position adjustments when processing polished parts of different sizes and thicknesses, adapting to different polishing needs. The base plate 3 is located inside the processing box 2 and is used to hold the material to be polished. It provides a stable placement platform for the material, ensuring that the material does not shift during polishing. The assembly frame 4 is fixedly mounted on the frame 1, providing installation and support for the cylinder 5. The assembly frame 4 ensures the stable installation of the cylinder 5, thereby ensuring accurate lifting control. The cylinder 5 is mounted on the assembly frame 4 via a fixing bracket 6, used to regulate the lifting of the polishing mechanism 7. The cylinder can precisely control the height of the polishing mechanism 7 according to different polishing requirements, thus adapting to polishing parts of varying thicknesses. The polishing mechanism 7 is mounted on the output rod of the cylinder 5, directly polishing the workpiece. Through precise cylinder control, it can provide appropriate polishing results even when the thickness of the workpiece changes, avoiding unnecessary damage. This single-head polishing machine, through the coordinated action of the frame 1, electric guide rail, processing box 2, machine base 3, assembly frame 4, cylinder 5, and polishing mechanism 7, solves the problem of poor polishing results caused by variations in the size and thickness of the workpiece in current polishing equipment. This improves the efficiency of polishing operations and reduces damage to the workpiece.

[0022] In a further preferred embodiment of this utility model, the polishing mechanism includes: a connecting plate 14 fixedly installed on the output rod of the cylinder 5, and a main shaft 10 rotatably mounted on the connecting plate 14 via bearings; a polishing disc 8 mounted on the main shaft 10 for polishing; a sleeve 11 mounted on the main shaft 10, and the sleeve 11 being fixedly connected to the mounting frame 4 via a flange and bolts; and a tube 12 mounted on the main shaft 10.

[0023] In this embodiment, the connecting plate 14 is fixedly mounted on the output rod of the cylinder 5, serving to connect the cylinder 5 and the main shaft 10. When the cylinder 5 pushes the output rod, the connecting plate 14 drives the main shaft 10 to move, realizing the lifting and lowering of the polishing mechanism; the rotation of the main shaft 10 enables the grinding disc 8 to polish the workpiece; the grinding disc 8 is mounted on the main shaft 10 and directly polishes the workpiece. The abrasive on its surface can grind the surface of the workpiece to achieve a polishing effect; the sleeve 11 is rotatably mounted on the main shaft 10 through bearings, providing protection for the main shaft 10. The sleeve 11 is fixedly connected to the mounting frame 4 through a flange and bolts, improving stability; through the synergistic effect of the above components, the polishing mechanism can achieve efficient polishing of the workpiece. The rotation of the main shaft 10 drives the grinding disc 8 to grind the workpiece, and the sleeve 11 and the sleeve 12 provide support and protection for the main shaft 10, ensuring the stable operation of the main shaft 10. The entire polishing mechanism can adapt to workpieces of different sizes and thicknesses, improving the efficiency and quality of the polishing operation.

[0024] In a further preferred embodiment of the present invention, a motor 9 is fixedly installed on the assembly frame 4, and a multi-wedge wheel 13 is fixedly installed on both the output shaft of the motor 9 and the sleeve 12, and a multi-wedge belt for transmission is sleeved on the multi-wedge wheel 13.

[0025] In this embodiment, the motor 9 is fixedly mounted on the mounting frame 4, providing a power source for the polishing mechanism. When the motor is running, its output shaft drives the multi-wedge wheel 13 to rotate; the multi-wedge wheel 13 is respectively mounted on the output shaft of the motor 9 and the sleeve 12. The multi-wedge wheel 13 on the motor output shaft transmits power to the multi-wedge wheel 13 on the sleeve 12 through the multi-wedge belt, realizing the power transmission between the motor and the sleeve 12; the multi-wedge belt is fitted on the multi-wedge wheel 13, playing a transmission role. Through the transmission of the multi-wedge belt, the power of the motor 9 can be transmitted to the sleeve 12, thereby driving the main shaft 10 to rotate; the sleeve 12 obtains power from the motor 9 through the transmission of the multi-wedge wheel 13 and the multi-wedge belt, driving the main shaft 10 to rotate. It can not only ensure the stable rotation of the main shaft 10, but also control the speed of the main shaft 10 to a certain extent, thereby realizing the adjustment of the speed of the polishing grinding disc 8 and meeting the needs of different polishing operations.

[0026] In a further preferred embodiment of the present invention, a water injection channel is provided on the main shaft 10, and a water inlet 15 is provided on the assembly plate.

[0027] In this embodiment, a water injection channel is provided on the spindle 10, offering a flow path for water. Through this channel, water can reach the polishing disc 8 from inside the spindle 10, cooling and cleaning the polishing process. A water inlet 15 is located on the mounting plate and connects to an external water source. The water inlet 15 introduces external water into the water injection channel, allowing water to smoothly enter the spindle 10. During polishing, water flows through the water injection channel to the polishing disc 8. On one hand, the water carries away the heat generated during polishing, preventing the polishing disc 8 from overheating and thus avoiding thermal damage to the polished parts. On the other hand, the water washes away debris and other impurities generated during polishing, ensuring the cleanliness of the polished surface and improving polishing quality.

[0028] In a further preferred embodiment of the present invention, an electrical box 16 and a shielding shell are provided on the fixing frame 6, and the shielding shell is used to shield and protect the multi-wedge wheel 13 and the multi-wedge belt.

[0029] In this embodiment, the electrical box 16 is fixedly mounted on the mounting frame 6, providing power support and control functions for components such as the motor 9. It is the core of the entire polishing equipment's electrical system, enabling operations such as power supply, speed adjustment, start-up, and stop of the motor, ensuring the normal operation of the polishing equipment. The shielding shell is mounted on the mounting frame 4 to shield and protect the multi-wedge wheel 13 and the multi-wedge belt. Its main function is to protect the multi-wedge wheel 13 and the multi-wedge belt, preventing accidental contact with them by operators during equipment operation, thereby preventing injury.

[0030] In a further preferred embodiment of this utility model, guide rods are symmetrically fixedly installed on the fixing frame 6, and the guide rods pass through the connecting plate 14 for guiding it. A drain pipe for drainage is provided on one side of the processing box 2.

[0031] In this embodiment, guide rods are symmetrically fixedly installed on the mounting bracket 6 and pass through the connecting plate 14, primarily serving to precisely guide the connecting plate 14. When the cylinder 5 drives the connecting plate 14 to move up and down, the guide rods restrict the direction of movement of the connecting plate 14, ensuring it can only move up and down along the straight line specified by the guide rods, preventing the connecting plate 14 from deviating, swaying, or becoming unstable. A drain pipe is located on one side of the processing box 2 for drainage. During polishing, for example, after water is injected into the water channel on the spindle 10, the water carries polishing debris and other impurities into the processing box 2. The drain pipe allows this water containing impurities to be discharged from the processing box 2 in a timely manner, preventing water accumulation inside the processing box 2.

[0032] In summary, the combination of the frame 1 and the electric guide rail enables the processing box 2 to move precisely, adapting to the needs of different polishing positions; the mobility of the processing box 2 and the base plate 3, as well as its adaptability to the size of the polished parts, improves the flexibility of the polishing operation; the assembly frame 4 ensures the stable installation of the cylinder 5, thereby guaranteeing the precise lifting control of the polishing mechanism 7; the cylinder 5 precisely controls the height of the polishing mechanism 7, adapting to polished parts of different thicknesses and avoiding unnecessary damage; the polishing mechanism 7 achieves efficient polishing of the polished parts through the synergistic action of the spindle 10 and the grinding disc 8; the motor 9, through multi-wedge... The wheel 13 and multi-wedge belt transmit power to the sleeve 12 and the main shaft 10, ensuring stable rotation. The design of the water injection channel and water inlet 15 allows water to reach the polishing disc 8, providing cooling and preventing heat damage. The water flow also washes away debris and other impurities generated during the polishing process, ensuring the cleanliness of the polished surface. Through the synergistic effect of its components, this device achieves efficient and precise polishing of the workpiece, while adapting to workpieces of different sizes and thicknesses. It improves the efficiency and quality of polishing operations, protects the workpieces and equipment components, and achieves cooling and cleaning of the polishing process.

[0033] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0034] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0035] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A single-head polishing machine, characterized in that, include: A frame on which a movable processing box is mounted via an electric guide rail; A base plate for placing the material to be polished is provided inside the processing box; An assembly frame is fixedly installed on the frame, and a cylinder for adjusting lifting is mounted on the assembly frame via a fixing bracket; A polishing mechanism is mounted on the output rod of the cylinder.

2. The single-head polishing machine as described in claim 1, characterized in that, The polishing mechanism includes: A connecting plate is fixedly installed on the cylinder output rod, and a main shaft is rotatably mounted on the connecting plate via bearings; A polishing disc mounted on the main shaft; A sleeve is mounted on the main shaft, and the sleeve is fixedly connected to the mounting frame by a flange and bolts. The sleeve is assembled on the spindle.

3. The single-head polishing machine as described in claim 2, characterized in that, A motor is fixedly installed on the assembly frame. The output shaft of the motor and the sleeve are both fixedly installed with multi-wedge wheels. A multi-wedge belt for transmission is sleeved on the multi-wedge wheels.

4. The single-head polishing machine as described in claim 2, characterized in that, The main shaft is provided with a water injection channel, and the assembly plate is provided with a water inlet.

5. The single-head polishing machine as described in claim 3, characterized in that, The mounting frame is equipped with an electrical box and a shielding shell, which is used to shield and protect the multi-wedge wheel and multi-wedge belt.

6. The single-head polishing machine as described in claim 2, characterized in that, Guide rods are symmetrically fixedly installed on the fixed frame. The guide rods pass through the connecting plate to guide it. A drain pipe for drainage is provided on one side of the processing box.

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