Classified collection device for pre-slitting plates

Abstract

The utility model discloses a classified collection device for pre-slitting plates. A classified guide mechanism of the classified collection device comprises a guide hopper, a collection hopper and a first translation mechanism, the guide hopper and / or the collection hopper are / is arranged on the first translation mechanism, and the first translation mechanism drives the guide hopper and / or the collection hopper to move relatively and horizontally, so that the guide opening is switched to open the collection opening to communicate with at least one classification passage; and the vertical pressing mechanism is arranged on the second translation mechanism, the second translation mechanism drives the vertical pressing mechanism to move horizontally, so that a pressing ejector rod of the vertical pressing mechanism faces the target classification channel, and the vertical pressing mechanism drives the pressing part to move downwards towards the non-guide opening part of the guide hopper and drives the pressing ejector rod to lead to the target classification channel. The device can efficiently classify and collect the separated blocks subjected to pre-die cutting, and can automatically classify and collect the separated blocks by additionally arranging a control unit and a sensor.

Description

Technical Field

[0001] This utility model relates to equipment for processing sheet metal, specifically to a pre-cut sheet metal sorting and collection device. Background Technology

[0002] Pre-cut panels are made by partially die-cutting a panel with a die-cutting plate, creating die-cut marks on the panel so that the parts to be separated adhere to the original panel. For panels with densely packed protrusions resembling jigsaw puzzle pieces, a demolding and disassembling device and machine based on jigsaw puzzle pieces, as disclosed in CN202311622094.1, uses first and second protrusions and first and second puzzle cutting grooves, arranged with staggered upper and lower templates, to press and disassemble the pre-cut jigsaw puzzle panels. This allows for the classification and collection of two different types of puzzle pieces.

[0003] However, this equipment has difficulty effectively pressing and cutting more than two different types of puzzle pieces; for example, when the puzzle pieces are relatively complex and dense, the corresponding dense cutting grooves and protrusions press the two surfaces of the pre-cut puzzle pieces at the same time, which can easily cause damage to the surface patterns or edges; in addition, the equipment uses a conveyor belt as a transport component, which makes it impossible to classify the cut puzzle pieces in small batches, and there is a risk that they will fall into the mechanical gaps of the conveyor belt and be caught and damaged. Summary of the Invention

[0004] The purpose of this invention is to provide a pre-cut plate sorting and collection device, which can efficiently sort and collect the blocks to be separated on the pre-cut plates and effectively maintain the quality of the blocks to be separated from damage.

[0005] To achieve the above objectives, the present invention employs the following technical means:

[0006] A pre-cut board sorting and collection device includes a frame, a vertical pressing mechanism, and a translation mechanism. It also includes a sorting guide mechanism, which comprises a guide hopper, a collection hopper, and a first translation mechanism. The guide hopper and / or the collection hopper are disposed on the first translation mechanism, which drives the guide hopper and / or the collection hopper to move horizontally relative to each other, causing the guide opening to switch to the collection opening and connect at least one sorting path. The vertical pressing mechanism is disposed on the second translation mechanism, which drives the vertical pressing mechanism to move horizontally, causing the pressing rod of the vertical pressing mechanism to face the target sorting path. The vertical pressing mechanism drives the pressing part to move downwards towards the non-guide opening portion of the guide hopper and drives the pressing rod towards the target sorting path.

[0007] Furthermore, the first translation mechanism comprises a first translation cylinder, a first horizontal guide rail, and the guide bucket and / or collection bucket disposed on the first horizontal guide rail. The first translation cylinder drives the guide bucket or collection bucket to move horizontally along the first horizontal guide rail.

[0008] Furthermore, the first translation cylinder comprises an upper first translation cylinder and a lower first translation cylinder, the first horizontal guide rail comprises an upper first horizontal guide rail and a lower first horizontal guide rail, the guide bucket is disposed on the upper first horizontal guide rail, and the upper first translation cylinder drives the guide bucket to move horizontally along the upper first horizontal guide rail; the collection bucket is disposed on the lower first horizontal guide rail, and the lower first translation cylinder drives the collection bucket to move horizontally along the lower first horizontal guide rail.

[0009] Furthermore, the vertical pressing mechanism includes an upper vertical pressing mechanism and a lower vertical pressing mechanism. The second translation mechanism is disposed at the main drive end of the upper vertical pressing mechanism, and the main drive end drives the second translation mechanism to move vertically. The lower vertical pressing mechanism is disposed at the second translation mechanism, and the second translation mechanism drives the lower vertical pressing mechanism to move horizontally. The lower vertical pressing mechanism drives the pressing rod to move vertically.

[0010] Furthermore, the upward and downward pressing mechanism consists of a vertical guide rail installed on the frame column, a main cylinder on the upper beam of the frame, a first support frame that moves vertically along the vertical guide rail, and an upper base plate installed on the main drive end.

[0011] The second translation mechanism is a second translation cylinder disposed on the upper substrate, a translation substrate disposed on the translation drive end of the second translation cylinder, and a second horizontal guide rail disposed on the first support frame and the translation substrate.

[0012] The downward pressing mechanism includes a plurality of downward cylinders mounted on the translation base plate, and each downward cylinder is provided with a downward pressing rod.

[0013] Furthermore, the downward pressing mechanism is also provided with a lower base plate, and the upper and lower ends of the downward cylinder are respectively mounted on the translation base plate and the lower base plate.

[0014] Furthermore, the pressing part includes an elastic pressing part, which has a push rod through hole through which the pressing push rod passes.

[0015] Furthermore, the lower substrate is also provided with a rigid pressing part, and when the elastic pressing part is not under pressure, the elastic pressing surface of the elastic pressing part is lower than the rigid pressing surface of the rigid pressing part.

[0016] Furthermore, the collection ports are arranged in parallel rows and columns, and the guide ports are arranged in staggered rows and columns. The first translation mechanism drives the guide bucket and the collection bucket to move horizontally back and forth in sequence, so that the guide ports switch open in sequence relative to the collection ports to connect at least one sorting path.

[0017] Furthermore, a control unit and sensors are also provided. The sensors include a classification path sensor, a translation sensor, and a vertical sensor. The first translation mechanism drives the guide bucket and / or the collection bucket to move horizontally relative to each other. Each of the classification path sensors senses that the target classification path is connected and sends a corresponding first signal to the control unit. The control unit receives the corresponding first signal and controls the second translation mechanism to drive the vertical pressing mechanism to move horizontally. Each of the translation sensors senses that the pressing rod is facing the target classification path and sends a corresponding second signal to the control unit. The control unit receives the corresponding second signal and controls the pressing part of the vertical pressing mechanism to press the non-guide port part, and the pressing rod is directed toward the target classification path.

[0018] This invention can efficiently classify and collect pre-cut and separated blocks. It can effectively classify and collect two or more types of puzzle blocks, and separate and classify the blocks to be separated from the pre-cut plates by single-sided pressing, which can avoid damage to the surface pattern or edges. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the Y-axis-Z-axis orientation of this utility model;

[0020] Figure 2 This is a schematic diagram of the X-axis and Z-axis orientation of this utility model;

[0021] Figure 3 This is a vertical projection schematic diagram of the guide bucket and the collection bucket of this utility model;

[0022] Figure 4 This is a schematic diagram of the collection bucket of this utility model. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] In the description of this utility model, the terms "front", "rear", "left" and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not require that this utility model must be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this utility model.

[0025] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] The following description, with reference to the accompanying drawings, describes a pre-cut panel sorting and collection apparatus according to an embodiment of the present disclosure, and its application in the sorting and collection of pre-cut jigsaw puzzle panels.

[0027] according to Figure 1-2 The pre-cut board sorting and collection device shown includes a frame, a vertical pressing mechanism, a translation mechanism, a sorting guide mechanism, a control unit, and sensors. Specifically:

[0028] The sorting and guiding mechanism includes a guide bucket 41, a collection bucket 51, and a first translation mechanism. The first translation mechanism consists of an upper first translation cylinder, a lower first translation cylinder 54, an upper first horizontal guide rail, and a lower first horizontal guide rail. The guide bucket 41 is mounted on the upper first horizontal guide rail seat 42, and the upper first horizontal guide rail 43 is mounted on the X-axis of the frame. Therefore, the guide bucket 41 can move horizontally in the back-and-forth direction along the X-axis under the drive of the upper first translation cylinder. The collection bucket 51 is mounted on the lower first horizontal guide rail seat 52, and the lower first horizontal guide rail 53 is mounted on the X-axis of the frame. Therefore, the collection bucket 51 can move horizontally in the back-and-forth direction along the X-axis under the drive of the lower first translation cylinder 54.

[0029] A guide port 40 is provided at the entrance of the guide hopper 41, and a collection hopper 51 is provided at the entrance of the collection hopper 51. By adjusting the horizontal position of the guide hopper 41 and the collection hopper 51 in the X-axis direction, the guide port 40 can be switched open relative to each collection port 50 in the X-axis direction, forming a sorting path with each switch. By setting a corresponding number of sorting paths in accordance with the types of puzzle pieces to be separated on the pre-cut plate, alignment of two or more types of puzzle pieces to be separated can be achieved in the vertical projection direction.

[0030] In the X-axis direction, the second translation mechanism drives the vertical pressing mechanism to move horizontally in the X-axis direction. When a classification path is formed by switching each time, the second translation mechanism drives the vertical pressing mechanism to move horizontally in the X-axis direction. Therefore, when switching classification paths, the pressing rod 34 of the vertical pressing mechanism can be aligned with the corresponding target classification path in the Z-axis direction. At this time, the pressing mechanism drives the clamping part to move down to the non-guide opening part 47 of the guide bucket 41, so that the pre-cut plate can be clamped by the non-guide opening part 47 and the clamping part. The pressing mechanism drives the pressing rod 34 to the target classification path, so that the puzzle piece to be separated can be ejected, and the separated piece can enter the collection bucket 51 through the collection opening 50 to achieve separation.

[0031] Furthermore, in this embodiment, an upward-downward pressing mechanism and a downward-downward pressing mechanism are provided, and a second translation mechanism is provided at the main drive end 11 of the upward-downward pressing mechanism. The main drive end 11 drives the second translation mechanism to move vertically. The downward-downward pressing mechanism is provided at the second translation mechanism, and the second translation mechanism drives the downward-downward pressing mechanism to move horizontally. The downward-downward pressing mechanism drives the downward pressing rod 34 to move vertically. With two stages of downward-downward pressing mechanisms, the number of components driven by the second translation mechanism can be reduced, thus improving the controllability of the second translation mechanism. Moreover, with the upward-downward pressing mechanism as the main drive mechanism, the entire downward-downward pressing mechanism can be driven vertically, thereby enabling the downward-downward pressing mechanism to drive the downward pressing rod 34 to move vertically with a relatively independent and more controllable driving component, thereby reducing damage to the surface of the puzzle pieces to be separated.

[0032] As a preferred arrangement of the upward downward pressing mechanism, the downward pressing mechanism and the second translation mechanism, the upward downward pressing mechanism consists of a vertical guide rail and a main cylinder 1 on the upper beam of the frame, a first support frame 12 that moves vertically along the vertical guide rail, and an upper base plate 21 on the main drive end 11.

[0033] The second translation mechanism consists of a second translation cylinder 22 disposed on the upper substrate 21, a translation substrate 31 disposed on the translation drive end of the second translation cylinder 22, a second horizontal track 13 disposed on the first support frame 12, and a second horizontal guide rail seat 14 disposed on the translation substrate 31.

[0034] The downward pressing mechanism consists of several downward cylinders 32, a lower base plate 33, an elastic pressing part 35, and a rigid pressing part 36. The upper and lower ends of the downward cylinders 32 are respectively installed on the translation base plate 31 and the lower base plate 33, and each downward cylinder 32 is provided with a pressing rod 34. The elastic pressing part 35 and the rigid pressing part 36 are provided on the lower side of the lower base plate 33.

[0035] The second translation mechanism and the downward pressing mechanism are driven by the main cylinder 1 on the upper part of the frame. It can drive the heavy equipment to move vertically with a large power to achieve the pressing function of the pressing part. The support frame and the vertical guide rail can stably drive the second translation mechanism and the downward pressing mechanism vertically during the vertical movement.

[0036] The second translation mechanism is formed by the second translation cylinder 22 and the translation base plate 31. While reducing the necessary driving power of the main cylinder 1, it enables multiple sets of downward cylinders 32 to be driven by the translation base plate 31 to move vertically and horizontally. The multiple sets of downward cylinders 32 can drive the downward pressing rod 34 with lower and more precise force to push out the block to be cut.

[0037] By providing an elastic clamping part 35 with a through hole through which the pressing rod 34 passes, the elastic clamping part 35 can press the pre-cut plate tightly using elastic force, preventing the pre-cut plate from shifting. In addition, by adding a rigid clamping part 36 and setting the elastic pressing part 35 to be lower than the rigid pressing part 36 when it is not under pressure, the joint pressing of the pre-cut plate by the elastic clamping part 35 and the rigid clamping part 36 not only improves the clamping effect on the pre-cut plate, but also, when only the rigid clamping part releases its pressure on the pre-cut plate while the elastic clamping part 35 remains pressing on the pre-cut plate, the pre-cut plate receives a relatively slight pressing force from the elastic clamping part 35. Therefore, the pre-cut plate can be pulled and moved relative to the elastic clamping part 35. At this time, the pre-cut plate can be pulled by an externally preset pre-cut plate traction device to achieve the above-mentioned pre-cut plate displacement effect.

[0038] In this embodiment, as Figure 3-4As shown, the collection hopper 51 has twenty-four collection ports 50 arranged in four rows and six columns in parallel. The guide hopper 41 has fourteen guide ports 40 arranged in four rows, with three rows of odd-numbered ports and four rows of even-numbered ports. Correspondingly, the second translation cylinder 22 is also set to fourteen cylinders corresponding to the positions of the guide ports 40. Therefore, in the initial state, the guide port 40 faces the first type of collection port 501 and forms the first type of classification path; when the first translation mechanism drives the guide bucket 41 and the collection bucket 51 to move relative to each other in the right direction, the guide port 40 faces the second type of collection port 502 and forms the second type of classification path. The guide bucket 41 and the collection bucket 51 move relative to each other in the front and back directions in turn through the first translation mechanism, so that the guide port 40 switches back and forth in the rows and columns relative to the first type of collection port 501 and the second type of collection port 502 in turn, so that the first type of classification path and the second type of classification path are connected in turn. Therefore, the pre-cut puzzle pieces at the top of the first type of classification path and the second type of classification path can be pushed out by the pressing rod 34 through the two classification paths, so as to realize the classification and collection of puzzle pieces; of course, due to the coordinated movement of the first translation mechanism and the second translation mechanism, it is also possible to preset that the next classification path connected by the guide port 40 and the second type of collection port 502 in the X-axis direction is the third type of classification path, and the collection port 50 corresponding to the vertical projection is the third type of collection port. Similarly, this setting allows for the categorized collection of various types of puzzle pieces to be separated.

[0039] To achieve automated production, this equipment is further equipped with a control unit and sensors, including classification path sensors, translation sensors, and vertical sensors, among which:

[0040] by Figure 3-4 The diagram shows an example of a scheme that only sets up the first type of collection port 501 and the second type of collection port 502, combined with... Figure 1-2 The lower front classification path sensor 61 and the lower rear classification path sensor 62 are respectively set at the beginning and end of the lower first horizontal guide rail, and the upper classification path sensor 63 is set at the rear end of the upper first horizontal guide rail.

[0041] A front translation sensor 64 and a rear translation sensor are installed on the frame. The front translation sensor 64 and the rear translation sensor sense the front and rear positions of the translation substrate 31 in the X-axis direction. For example, when the front translation sensor 64 senses that the second translation cylinder 22 drives the translation substrate 31 to move to the front end, the downward pressing rods 34 of each downward cylinder 32 are already facing the first sorting path. When the rear translation sensor senses that the second translation cylinder 22 drives the translation substrate 31 to move to the rear end, the downward pressing rods 34 of each downward cylinder 32 are already facing the second sorting path.

[0042] An upper vertical sensor 65 and a lower vertical sensor 66 are installed at the upper and lower ends of the vertical guide rail's travel.

[0043] Taking the downward pressing rod 34 of the lower vertical cylinder 32 as an example, the guide bucket 41 is driven to move by the upper first translation cylinder, so that the upper classification path sensor 63 is activated. The collection bucket 51 is driven to move by the lower first translation cylinder 54, so that the lower front classification path sensor 61 is activated. At this time, the upper classification path sensor 63 and the lower front classification path sensor 61 jointly send a signal to the control unit as the first signal that the first classification path has been connected.

[0044] The control unit receives the first signal and controls the second translation cylinder 22 to move the translation plate 31. At this time, the pressure rod 34 has been moved toward the first classification path by the corresponding sensing of the front translation sensor 64, and sends the corresponding second signal to the control unit.

[0045] When the control unit receives the corresponding second signal, it drives the second translation mechanism and the downward pressing mechanism to move down through the main cylinder 1. The upward sensor 65 and the downward sensor 66 sense the vertical position of the translation substrate 31 in the Z-axis direction. When the translation substrate 31 moves to the position of the downward sensor 66, the rigid pressing part and the elastic pressing part press the pre-cut plate above the non-guide port 47 of the collection hopper 51. Then, the downward cylinder 32 drives the downward pressing rod 34 above the first classification channel to the target classification channel, so that the first type of puzzle piece to be separated enters the corresponding collection hopper 51 through the first collection port 50.

[0046] Then, the pressing rod 34 is reset, and the translation plate 31 is moved vertically upward to the position of the upper vertical sensor 65. The collection bucket 51 is driven to translate by the lower first translation cylinder 54, so that the lower rear classification path sensor 62 is sensed. At this time, the upper classification path sensor 63 and the lower rear classification path sensor 62 jointly send a signal to the control unit as the first signal that the second classification path has been connected.

[0047] The control unit receives the first signal and controls the second translation cylinder 22 to drive the translation plate 31 to move to the position of the rear translation sensor. Under the corresponding sensing of the rear translation sensor, the pressing rod 34 is already facing the second classification path and sends the corresponding second signal to the control unit. Then the control unit receives the corresponding second signal and performs subsequent actions of pressing and ejecting the puzzle piece to be separated for the second classification path, so that the second type of puzzle piece to be separated can enter the corresponding collection hopper 51 through the second collection port 50.

[0048] Of course, if a third classification path exists, a lower-middle classification path sensor can be set in the middle of the lower first horizontal guide rail, and a middle translation sensor can be added to the frame. The lower-middle classification path sensor senses the flow and causes the guide port 40 and the collection port 50 to form a third classification path. Then, the second translation cylinder 22 drives the translation base plate 31 to move to the position of the middle translation sensor. At this time, the middle translation sensor senses that each lower pressure rod 34 is facing the third classification path. Based on this setting scheme, those skilled in the art can set the classification path type for more types of puzzle pieces to be separated, and realize the classification and collection of more types of puzzle pieces.

[0049] The accompanying drawings in this embodiment are for illustrative purposes only and represent schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

Claims

1. A pre-cut board sorting and collection device, comprising a frame, a vertical pressing mechanism, and a translation mechanism, characterized in that: It also includes a classification guiding mechanism, which includes a guide hopper, a collection hopper, and a first translation mechanism; the guide hopper and / or the collection hopper are disposed on the first translation mechanism, and the first translation mechanism drives the guide hopper and / or the collection hopper to move horizontally relative to each other, so that the guide port switches to open the collection port and connects at least one classification path; the vertical pressing mechanism is disposed on the second translation mechanism, and the second translation mechanism drives the vertical pressing mechanism to move horizontally, so that the pressing rod of the vertical pressing mechanism faces the target classification path, and the vertical pressing mechanism drives the pressing part to move down to the non-guide port part of the guide hopper and drives the pressing rod to the target classification path.

2. The pre-cut plate sorting and collection device as described in claim 1, characterized in that: The first translation mechanism consists of a first translation cylinder, a first horizontal guide rail, and the guide bucket and / or collection bucket disposed on the first horizontal guide rail. The first translation cylinder drives the guide bucket or collection bucket to move horizontally along the first horizontal guide rail.

3. The pre-cut plate sorting and collection device as described in claim 2, characterized in that: The first translation cylinder consists of an upper first translation cylinder and a lower first translation cylinder, and the first horizontal guide rail consists of an upper first horizontal guide rail and a lower first horizontal guide rail. The guide bucket is disposed on the upper first horizontal guide rail, and the upper first translation cylinder drives the guide bucket to move horizontally along the upper first horizontal guide rail. The collection bucket is disposed on the lower first horizontal guide rail, and the lower first translation cylinder drives the collection bucket to move horizontally along the lower first horizontal guide rail.

4. The pre-cut plate sorting and collection device as described in claim 1, characterized in that: The vertical pressing mechanism includes an upper vertical pressing mechanism and a lower vertical pressing mechanism. The second translation mechanism is disposed at the main drive end of the upper vertical pressing mechanism, and the main drive end drives the second translation mechanism to move vertically. The lower vertical pressing mechanism is disposed at the second translation mechanism, and the second translation mechanism drives the lower vertical pressing mechanism to move horizontally. The lower vertical pressing mechanism drives the pressing rod to move vertically.

5. The pre-cut plate sorting and collection device as described in claim 4, characterized in that: The upward and downward pressing mechanism consists of a vertical guide rail mounted on the frame column, a main cylinder on the upper beam of the frame, a first support frame that moves vertically along the vertical guide rail, and an upper base plate mounted on the main drive end. The second translation mechanism is a second translation cylinder disposed on the upper substrate, a translation substrate disposed on the translation drive end of the second translation cylinder, and a second horizontal guide rail disposed on the first support frame and the translation substrate; The downward pressing mechanism includes a plurality of downward cylinders mounted on the translation base plate, and each downward cylinder is provided with a downward pressing rod.

6. The pre-cut plate sorting and collection device as described in claim 5, characterized in that: The downward pressing mechanism is also provided with a lower base plate, and the upper and lower ends of the downward cylinder are respectively installed on the translation base plate and the lower base plate.

7. The pre-cut plate sorting and collection device as described in claim 6, characterized in that: The clamping part includes an elastic clamping part, which has a push rod through hole through which the downward pressing push rod passes.

8. The pre-cut plate sorting and collection device as described in claim 7, characterized in that: The lower substrate is also provided with a rigid pressing part. When the elastic pressing part is not under pressure, the elastic pressing surface of the elastic pressing part is lower than the rigid pressing surface of the rigid pressing part.

9. The pre-cut plate sorting and collection device as described in any one of claims 1-8, characterized in that: The collection ports are arranged in parallel rows and columns, and the guide ports are arranged in staggered rows and columns. The first translation mechanism drives the guide bucket and the collection bucket to move horizontally back and forth in sequence, so that the guide ports switch open in sequence relative to the collection ports to connect at least one sorting path.

10. The pre-cut plate sorting and collection device as described in any one of claims 1-8, characterized in that: The system also includes a control unit and sensors, including a classification path sensor, a translation sensor, and a vertical sensor. The first translation mechanism drives the guide bucket and / or the collection bucket to move horizontally relative to each other. Each of the classification path sensors senses that the target classification path is connected and sends a corresponding first signal to the control unit. The control unit receives the corresponding first signal and controls the second translation mechanism to drive the vertical pressing mechanism to move horizontally. Each of the translation sensors senses that the pressing rod is facing the target classification path and sends a corresponding second signal to the control unit. The control unit receives the corresponding second signal and controls the pressing part of the vertical pressing mechanism to press the non-guide port part, and the pressing rod is directed toward the target classification path.

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