Diamond wire cutting machine traction system

Abstract

The utility model relates to the technical field of wire cutting, and discloses a diamond wire cutting machine traction system which comprises a base, a diamond wire and a placing frame, the top of the base is fixedly connected with a supporting frame, the two sides of the top end of the supporting frame are rotationally connected with a wire inlet wheel and a wire outlet wheel respectively, and an encoder is arranged on one side of the wire outlet wheel. A first tension adjusting assembly and a second tension adjusting assembly are arranged on the two sides of one end of the supporting frame correspondingly, the first tension adjusting assembly and the second tension adjusting assembly each comprise a fixing support, and one side of each fixing support is rotationally connected with a first tension wheel and a fixed wheel. A traditional traction servo motor is omitted, a high-precision encoder is additionally arranged on a wire outlet wheel and serves as a constant-speed wheel to control stable operation of a whole wire net, a traction shaft cannot form a slipping effect in the whole operation process of equipment, and therefore the service life of the traction shaft is greatly prolonged, and the occupied area is reduced.

Description

Technical Field

[0001] This utility model relates to the field of wire cutting technology, specifically a traction system for a diamond wire cutting machine. Background Technology

[0002] Diamond wire cutting equipment utilizes diamond wire saws as cutting consumables to cut materials such as marble, jade, monocrystalline silicon, and semiconductors. In actual use, diamond wire is tightly wound onto take-up and unwinding reels. A servo motor drives the take-up and unwinding reels and traction wheel to reciprocate at high speed, forming a diamond wire mesh together with the wire laying system and tension system. This achieves the reciprocating cutting of the material. Typically, the cutting machine's traction system is driven by a servo motor to balance the load on the diamond wire mesh and synchronously control its movement with the take-up and unwinding system, enabling the diamond wire mesh to reciprocate at high speed and achieve high-speed cutting of the material.

[0003] A search revealed a Chinese utility model patent with publication number CN118527733A, which discloses a multi-wire cutting machine, including diamond wire, a first cutting wheel group, a cutting rotary wheel group, a second cutting wheel group, and a cutting drive mechanism. This patent uses a servo motor traction shaft to balance the load during the cutting process. However, when performing large-size or heavy-load cutting, the traction shaft is prone to slippage, significantly reducing the lifespan of the cutting wheels. The traction system and the wire take-up and unwinding system cannot operate synchronously, greatly reducing the stability of the wire mesh, exacerbating the vibration of the traction arm, and significantly increasing the wire breakage rate. The application of multiple servo systems in the cutting system also indirectly increases the overall system cost and results in a large footprint, failing to meet current requirements. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a traction system for a diamond wire cutting machine. The main solution is to address the issues that, during large-size or heavy-load cutting, the traction shaft easily slips, significantly reducing the lifespan of the cutting wheel. Furthermore, the traction system and the wire take-up / delivery system cannot operate synchronously, greatly reducing the stability of the wire mesh, exacerbating the vibration of the traction arm, and significantly increasing the wire breakage rate. The application of multiple servo systems in the cutting system also indirectly increases the overall system cost and contributes to its large footprint.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A traction system for a diamond wire cutting machine includes a base, diamond wire, and a placement frame. A support frame is fixedly connected to the top of the base. An inlet wheel and an outlet wheel are rotatably connected to the top two sides of the support frame, and an encoder is provided on one side of the outlet wheel. A first tension adjustment component and a second tension adjustment component are provided on both sides of one end of the support frame. Both the first tension adjustment component and the second tension adjustment component include a fixed bracket. A first tension wheel and a fixed wheel are rotatably connected to one side of the fixed bracket. A tension swing arm is provided on one side of the fixed bracket, and a second tension wheel is rotatably connected to one end of the tension swing arm. The first tension wheel is located between the second tension wheel and the fixed wheel. A tension servo motor is fixedly connected to the other side of the fixed bracket, and the output shaft of the tension servo motor is keyed to the first tension wheel. A first take-up and unwinding system and a second take-up and unwinding system are provided on the placement frame.

[0009] Furthermore, both sides of the support frame are provided with cutting components. The cutting components include slide rails installed inside the support frame. A first sliding frame and a second sliding frame are slidably connected to the outer surface of the slide rails. A first cutting wheel and a conversion wheel are rotatably connected to both sides of the first sliding frame, and a second cutting wheel is rotatably connected to both sides of the second sliding frame.

[0010] Based on the aforementioned scheme, the diamond wire is led out by the first take-up and unwinding system, passes through the first tension adjusting component, is introduced by the inlet wheel, winds around the second cutting wheel and extends to the first cutting wheel, then changes direction by the changeover wheel, and winds around the first cutting wheel and extends to the second cutting wheel. After winding, the diamond wire is led out by the outlet wheel, passes through the second tension adjusting component, and is taken in by the second take-up and unwinding system.

[0011] As a further embodiment of this utility model, both sides of the support frame are rotatably connected to lead screws, and the outer surfaces of the lead screws are threadedly connected to the first sliding frame and the second sliding frame. Both sides of the support frame are fixedly connected to a first servo motor, and the output shaft of the first servo motor is keyed to one end of the lead screw.

[0012] Furthermore, in the first tension adjustment assembly, the diamond wire is wound sequentially along the fixed wheel, the second tension wheel, and the first tension wheel.

[0013] Based on the aforementioned scheme, in the second tension adjustment assembly, the diamond wire is wound sequentially along the first tension wheel, the second tension wheel, and the fixed wheel.

[0014] As a further embodiment of this utility model, the first take-up and unwinding system includes a second servo motor and an output roller, with the output shaft of the second servo motor keyed to the output roller; the second take-up and unwinding system includes a third servo motor and an input roller, with the output shaft of the third servo motor keyed to the input roller.

[0015] Furthermore, the bottom of the support frame is provided with a first spray pipe, and one side of the first sliding frame and the second sliding frame are both provided with a second spray pipe.

[0016] Based on the aforementioned scheme, the top of the base is rotatably connected to a lateral support shaft, and the top of the lateral support shaft is fixedly connected to a triangular lateral support.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a traction system for a diamond wire cutting machine, which has the following advantages:

[0019] 1. This utility model eliminates the traditional traction servo motor and adds a high-precision encoder to the output wheel as a constant speed wheel to control the smooth operation of the entire wire network. This prevents the traction shaft from slipping during the overall operation of the equipment, thereby greatly extending the life of the traction shaft. Furthermore, the use of a high-precision encoder to replace the traction servo motor also reduces the overall system cost.

[0020] 2. This utility model, through the setting of tension servo motor and tension swing arm, controls the first tension wheel and the second tension wheel respectively, changing the traditional active tension control system to a tension control system that combines active and passive control. Due to the adoption of the tension control method that combines active and passive control, the defect of tension smooth control that cannot be achieved in the original system is avoided, effectively reducing the shaking of the wire mesh and tension arm, thereby effectively reducing the wire mesh breakage rate and improving product quality.

[0021] 3. By changing the original horizontal placement of the first and second wire take-up and take-up systems to a vertical placement, this utility model can greatly reduce the space occupied and improve the stable output and input of diamond wire. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of a diamond wire cutting machine traction system proposed in this utility model;

[0023] Figure 2 This is an enlarged structural diagram of point A of the traction system for a diamond wire cutting machine proposed in this utility model;

[0024] Figure 3 This is a side view of the traction system of a diamond wire cutting machine proposed in this utility model;

[0025] Figure 4 This is a rear view structural diagram of a diamond wire cutting machine traction system proposed in this utility model;

[0026] Figure 5This is a schematic diagram of the tension adjustment component of the traction system of a diamond wire cutting machine proposed in this utility model;

[0027] Figure 6 This is a schematic diagram of the cutting component structure of a diamond wire cutting machine traction system proposed in this utility model.

[0028] In the diagram: 1. Base; 2. Support frame; 3. Slide rail; 301. First sliding frame; 302. Second sliding frame; 303. Lead screw; 304. First servo motor; 4. First cutting wheel; 5. Conversion wheel; 6. Second cutting wheel; 7. Infeed wheel; 8. Outfeed wheel; 9. Encoder; 10. Diamond wire; 11. Fixed bracket; 1101. First tension wheel; 1102. Tension servo motor; 1103. Tension swing arm; 1104. Second tension wheel; 1105. Fixed wheel; 12. Placement frame; 13. Second servo motor; 14. Outfeed roller; 15. Third servo motor; 16. Infeed roller; 17. First spray pipe; 18. Second spray pipe; 19. Offset frame shaft; 20. Triangular offset frame. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-6 A traction system for a diamond wire cutting machine includes a base 1, a diamond wire 10, and a placement frame 12. A support frame 2 is bolted to the top of the base 1. An inlet wheel 7 and an outlet wheel 8 are rotatably connected to the top two sides of the support frame 2, and an encoder 9 is provided on one side of the outlet wheel 8. A first tension adjustment component and a second tension adjustment component are provided on one side of one end of the support frame 2, and both the first tension adjustment component and the second tension adjustment component include a fixed bracket 11. A first tension wheel 1101 and a fixed wheel 1105 are rotatably connected to one side of the fixed bracket 11, and a tension swing arm 1103 is provided on one side of the fixed bracket 11. A second tension wheel 1104 is rotatably connected to one end of the tension swing arm 1103. The first tension wheel 1101 is located between the second tension wheel 1104 and the fixed wheel 1105. A tension servo motor 1102 is bolted to the other side of the fixed bracket 11, and the output shaft of the tension servo motor 1102 is keyed to the first tension wheel 1101. A first take-up and release system and a second take-up and release system are provided on the placement frame 12.

[0031] The support frame 2 has cutting components on both sides. The cutting components include a slide rail 3 installed inside the support frame 2. The outer surface of the slide rail 3 is slidably connected to a first sliding frame 301 and a second sliding frame 302. The first sliding frame 301 is rotatably connected to a first cutting wheel 4 and a conversion wheel 5 on both sides. The second sliding frame 302 is rotatably connected to a second cutting wheel 6 on both sides. The diamond wire 10 is led out by the first take-up and release system, passes through the first tension adjustment component, and is introduced by the inlet wheel 7. The diamond wire 10 is wound around the second cutting wheel 6 and extends to the first cutting wheel 4. The diamond wire 10 is then changed direction by the conversion wheel 5. After the change of direction, the diamond wire 10 is wound around the first cutting wheel 4 and extends to the second cutting wheel 6. After the winding is completed, the diamond wire 10 is led out by the outlet wheel 8, passes through the second tension adjustment component, and is taken in by the second take-up and release system.

[0032] In this system, both sides of the support frame 2 are rotatably connected to lead screws 303, and the outer surfaces of the lead screws 303 are threadedly connected to the first sliding frame 301 and the second sliding frame 302. Both sides of the support frame 2 are fixed with first servo motors 304 by bolts, and the output shafts of the first servo motors 304 are keyed to one end of the lead screws 303. In the first tension adjustment assembly, the diamond wire 10 is wound sequentially along the fixed wheel 1105, the second tension wheel 1104, and the first tension wheel 1101. In the second tension adjustment assembly, the diamond wire 10 is wound along the first tension wheel 1101 and the second tension wheel 1102. 04 and fixed roller 1105 are wound in sequence. The first take-up and unwinding system includes a second servo motor 13 and an output roller 14. The output shaft of the second servo motor 13 is keyed to the output roller 14. The second take-up and unwinding system includes a third servo motor 15 and an input roller 16. The output shaft of the third servo motor 15 is keyed to the input roller 16. The bottom of the support frame 2 is provided with a first spray pipe 17. The first sliding frame 301 and the second sliding frame 302 are each provided with a second spray pipe 18 on one side. The top of the base 1 is rotatably connected to a skew frame shaft 19. A triangular skew frame 20 is welded to the top of the skew frame shaft 19.

[0033] The working principle of this embodiment is as follows: In use, one end of the diamond wire 10 is first led out from the lead-out roller 14 on the first take-up and unwinding system and wound onto the fixed roller 1105. It then winds out along the second tension roller 1104 and the first tension roller 1101 on the tension swing arm 1103 and is introduced by the lead-in roller 7. The diamond wire 10 winds around the second cutting roller 6 and extends to the first cutting roller 4 to form the first cutting line. The diamond wire 10 is then changed direction by the changeover roller 5. After the change of direction, the diamond wire 10 winds around the first cutting roller 4 and extends to the second cutting roller 6 to form the second cutting line. The winding is then complete. Then, the diamond wire 10 is led out from the output wheel 8, and then led out along the first tension wheel 1101, the second tension wheel 1104 and the fixed wheel 1105, and then returned to the input roller 16. The photovoltaic crystal silicon is then fixed on the triangular bracket 20 on the bracket shaft 19. The first spray pipe 17 and the second spray pipe 18 are then aligned with the cutting surface of the photovoltaic crystal silicon. Then, the first servo motor 304 is started, driving the first sliding frame 301 and the second sliding frame 302 to move downward, driving the first cutting wheel 4 and the second cutting wheel 6 to move downward, thereby cutting the photovoltaic crystal silicon.

[0034] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0035] In the description herein, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0036] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A traction system for a diamond wire cutting machine, comprising a base (1), a diamond wire (10), and a placement frame (12), wherein a support frame (2) is fixedly connected to the top of the base (1), characterized in that, The top two sides of the support frame (2) are rotatably connected to an inlet wheel (7) and an outlet wheel (8), respectively. An encoder (9) is provided on one side of the outlet wheel (8). The support frame (2) is provided with a first tension adjustment assembly and a second tension adjustment assembly on both sides of one end. Both the first tension adjustment assembly and the second tension adjustment assembly include a fixed bracket (11). The first tension wheel (1101) and a fixed wheel (1105) are rotatably connected on one side of the fixed bracket (11). The fixed bracket (11) is provided with an encoder (9) on one side of the fixed bracket (11). A tension swing arm (1103) is provided, and a second tension wheel (1104) is rotatably connected to one end of the tension swing arm (1103). The first tension wheel (1101) is located between the second tension wheel (1104) and the fixed wheel (1105). A tension servo motor (1102) is fixedly connected to the other side of the fixed bracket (11), and the output shaft of the tension servo motor (1102) is keyed to the first tension wheel (1101). A first take-up and release system and a second take-up and release system are provided on the placement frame (12).

2. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, The support frame (2) is provided with cutting components on both sides. The cutting components include a slide rail (3) installed on the inner side of the support frame (2). The outer surface of the slide rail (3) is slidably connected to a first sliding frame (301) and a second sliding frame (302). The first sliding frame (301) is rotatably connected to a first cutting wheel (4) and a conversion wheel (5) on both sides. The second sliding frame (302) is rotatably connected to a second cutting wheel (6) on both sides.

3. The traction system for a diamond wire cutting machine according to claim 2, characterized in that, The diamond wire (10) is led out by the first take-up and release system, passes through the first tension adjustment component, and is introduced by the inlet wheel (7). The diamond wire (10) winds around the second cutting wheel (6) and extends to the first cutting wheel (4). The diamond wire (10) is then changed direction by the conversion wheel (5). The changed diamond wire (10) winds around the first cutting wheel (4) and extends to the second cutting wheel (6). After the winding is completed, the diamond wire (10) is led out by the outlet wheel (8), passes through the second tension adjustment component, and is taken in by the second take-up and release system.

4. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, Both sides of the support frame (2) are rotatably connected to lead screws (303), and the outer surfaces of the lead screws (303) are threadedly connected to the first sliding frame (301) and the second sliding frame (302). Both sides of the support frame (2) are fixedly connected to the first servo motor (304), and the output shaft of the first servo motor (304) is keyed to one end of the lead screw (303).

5. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, In the first tension adjustment assembly, the diamond wire (10) is wound sequentially along the fixed wheel (1105), the second tension wheel (1104), and the first tension wheel (1101).

6. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, In the second tension adjustment assembly, the diamond wire (10) is wound sequentially along the first tension wheel (1101), the second tension wheel (1104), and the fixed wheel (1105).

7. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, The first take-up and unwinding system includes a second servo motor (13) and an output roller (14), the output shaft of the second servo motor (13) is keyed to the output roller (14), and the second take-up and unwinding system includes a third servo motor (15) and an input roller (16), the output shaft of the third servo motor (15) is keyed to the input roller (16).

8. The traction system for a diamond wire cutting machine according to claim 1, characterized in that, The bottom of the support frame (2) is provided with a first spray pipe (17), and a second spray pipe (18) is provided on one side of both the first sliding frame (301) and the second sliding frame (302).

9. A traction system for a diamond wire cutting machine according to claim 1, characterized in that, The top of the base (1) is rotatably connected to a lateral support shaft (19), and the top of the lateral support shaft (19) is fixedly connected to a triangular lateral support (20).

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