Intaglio printing roller with adjustable installation size

The design of the installation mechanism solves the problem that traditional gravure printing rollers can only be used for specific sizes, enabling rapid and stable installation of rollers of different sizes, improving production efficiency and reducing replacement costs.

CN223835212UActive Publication Date: 2026-01-27GUANGDONG DILONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520502203.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-01-27
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Traditional gravure printing roller installation methods are only applicable to specific sizes, which means that when changing to rollers of different diameters or lengths, the entire installation system needs to be adjusted or redesigned, increasing costs, extending downtime, and reducing production efficiency.

Method used

An installation mechanism is adopted, including components such as brackets, movable shells, fixed shells, positioning columns, and adjusting bolts. The height of the clamping plate is controlled by adjusting bolts to achieve stable installation of rollers of different sizes. The positioning columns and screws are used for fixing to ensure the accuracy and stability of the installation.

Benefits of technology

It enables rapid and stable installation of printing rollers of different sizes, reduces downtime, improves production efficiency, and lowers replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intaglio printing roller with an adjustable installation size, which relates to the technical field of printing and comprises an installation mechanism, the installation mechanism comprises a support, a printing roller is arranged in the support, and movable shells are arranged at two ends of the printing roller. By means of the installation mechanism, when printing rollers of different sizes are installed, only fixing shells of different sizes need to be placed between the two clamping plates, the connected clamping plates can be driven to adjust the height by rotating the adjusting bolts respectively, and therefore the fixing shells of different sizes can be clamped and positioned through the upper clamping plate and the lower clamping plate. The stable effect during follow-up installation is ensured, the movable shell at one end of the printing roller is extruded, it can be ensured that the positioning column at the other end is located and inserted into the clamping groove formed in the support, and the accuracy during installation of the printing roller can be ensured by inserting the positioning column into the clamping groove formed in the support.
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Description

Technical Field

[0001] This utility model relates to the field of printing technology, specifically to a gravure printing roller with adjustable installation dimensions. Background Technology

[0002] A printing roller for gravure printing is a special printing tool mainly used in gravure printing technology. The surface of this roller has recessed patterns or text of varying depths. These recessed areas can hold ink. During the printing process, as the roller rotates, the ink is filled into these recesses, and then the ink is transferred to the substrate, such as paper, plastic film, or other materials, by pressure, thereby reproducing the image or text corresponding to the surface of the roller.

[0003] However, in existing technologies, traditional printing rollers are typically installed using bolts. While this method ensures the stability of the roller during use, its drawbacks are obvious: it is only suitable for rollers of a specific size. This means that if a roller of a different diameter or length needs to be replaced, the entire installation system must be adjusted or even redesigned, which not only increases costs but also prolongs downtime and reduces production efficiency. Therefore, we provide a gravure printing roller with adjustable installation dimensions. Utility Model Content

[0004] The purpose of this invention is to provide a gravure printing roller with adjustable installation size to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable gravure printing roller, comprising: an installation mechanism, the installation mechanism including a bracket, a printing roller disposed inside the bracket, movable housings disposed at both ends of the printing roller, bearings disposed inside the two movable housings, four sliders arranged in a circular array on the outer sides of the two movable housings, fixed housings disposed outside the two movable housings, four sliding grooves arranged in a circular array on the inner walls of the two fixed housings, two spring pieces disposed inside the two fixed housings, two positioning posts disposed on the side of the two fixed housings away from the printing roller, screws disposed in the threaded grooves of the four positioning posts, two support platforms disposed on both sides of the inner wall of the bracket, adjusting bolts disposed in the threaded grooves of the four support platforms, clamps disposed near the outer side of the four adjusting bolts close to the fixed housings, and a collecting mechanism disposed at the bottom of the bracket.

[0006] As a further preferred embodiment of this technical solution, the collection mechanism includes a base, a slot on the top of the base is fixedly connected to a mesh screen, and a collection drawer is provided inside the base.

[0007] As a further preferred embodiment of this technical solution, the two ends of the printing roller are respectively fixedly connected to the inner walls of two bearings, the outer side of the bearing is fixedly connected to the inner wall of the movable shell, and four sliders are fixedly connected to the outer side of the movable shell in a ring array.

[0008] As a further preferred embodiment of this technical solution, the outer side of the slider is slidably connected to the inner wall of the groove, the side of the movable shell near the fixed shell is fixedly connected to one end of the spring piece, and the other end of the spring piece is fixedly connected to the side of the inner wall of the fixed shell away from the movable shell.

[0009] As a further preferred embodiment of this technical solution, two positioning posts are fixedly connected to the side of the fixed shell away from the printing roller, and the external parts of the positioning posts are mated in the slots opened in the inner wall of the bracket.

[0010] As a further preferred embodiment of this technical solution, one end of the screw passes through the slot opened in the bracket and is threadedly connected to the inner wall of the threaded groove opened in the positioning post, and two support platforms are fixedly connected to both sides of the inner wall of the bracket.

[0011] As a further preferred embodiment of this technical solution, the support platform has an internal threaded groove with an adjusting bolt, and the side of the adjusting bolt near the fixed shell is rotatably connected to the outside of the clamping plate.

[0012] This utility model provides a gravure printing roller with adjustable installation size, which has the following advantages:

[0013] (1) With the installation mechanism provided, when installing printing rollers of different sizes, simply place the fixed shells of different sizes between the two clamping plates and rotate the adjusting bolts to drive the clamping plates connected to each other to adjust the height. Therefore, the upper and lower clamping plates can clamp and position the fixed shells of different sizes to ensure the stability effect during subsequent installation. The movable shell at one end of the printing roller is squeezed to ensure that the positioning post at the other end is positioned and inserted into the slot opened in the bracket. The positioning post inserted into the slot opened in the bracket can ensure the accuracy of the printing roller installation. Then, screws are used to pass through the threaded groove opened in the bracket and the threaded positioning post to fix the printing roller on the bracket.

[0014] (2) This utility model can collect these unused inks and dyes through the collection drawer and can block items that may fall in the working environment through the mesh, so as to avoid contact with the inks and dyes in the collection drawer. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a gravure printing roller with adjustable installation dimensions according to the present invention.

[0016] Figure 2This is a side view of a gravure printing roller mounting mechanism with adjustable mounting dimensions, according to the present invention.

[0017] Figure 3 This is a partial disassembly side view of a gravure printing roller mounting mechanism with adjustable mounting dimensions according to this utility model.

[0018] Figure 4 This is a partial side view of a gravure printing roller mounting mechanism with adjustable mounting dimensions according to this utility model.

[0019] Figure 5 This is a side view of the disassembled structure of a gravure printing roller collection mechanism with adjustable installation size according to this utility model.

[0020] In the diagram: 1. Mounting mechanism; 11. Bracket; 12. Printing roller; 13. Movable housing; 14. Bearing; 15. Slider; 16. Fixed housing; 17. Slide groove; 18. Spring; 19. Positioning pin; 110. Screw; 111. Support platform; 112. Adjusting bolt; 113. Clamping plate;

[0021] 2. Collection mechanism; 21. Base; 22. Strainer; 23. Collection drawer. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] This utility model provides a technical solution: such as Figures 1-5As shown, in this embodiment, a gravure printing roller with adjustable mounting size includes: a mounting mechanism 1, which includes a bracket 11. A printing roller 12 is disposed inside the bracket 11. Both ends of the printing roller 12 are provided with movable shells 13. Bearings 14 are disposed inside the two movable shells 13. Four sliders 15 are arranged in a circular array outside the two movable shells 13. Both ends of the printing roller 12 are fixedly connected to the inner walls of the two bearings 14. The outer side of the bearings 14 is fixedly connected to the inner wall of the movable shell 13. Four sliders 15 are fixedly connected in a circular array outside the movable shells 13. Fixed shells 16 are disposed outside the two movable shells 13. Four grooves 17 are arranged in a circular array on the inner wall of the two fixed shells 16. Two spring pieces 18 are disposed inside the two fixed shells 16. The outer side of the sliders 15 is slidably connected to the inner wall of the grooves 17. The side of the movable shell 13 near the fixed shell 16 is fixedly connected to one end of the spring piece 18. The other end of the spring piece 18 is fixedly connected to the inner wall of the fixed shell 16 away from the movable shell 16. One side of the moving shell 13 is fixedly connected. Two positioning posts 19 are provided on the side of the two fixed shells 16 away from the printing roller 12. The two positioning posts 19 are fixedly connected on the side of the fixed shell 16 away from the printing roller 12. The outside of the positioning posts 19 is connected to the slots opened in the inner wall of the bracket 11. Screws 110 are provided in the threaded grooves opened in the four positioning posts 19. Two support platforms 111 are provided on both sides of the inner wall of the bracket 11. One end of the screw 110 passes through the slot opened in the bracket 11 and is threadedly connected to the inner wall of the threaded groove opened in the positioning post 19. Two support platforms 111 are fixedly connected on both sides of the inner wall of the bracket 11. Adjusting bolts 112 are provided in the threaded grooves opened in the four support platforms 111. Clamping plates 113 are provided on the outside of the four adjusting bolts 112 near the fixed shell 16. Adjusting bolts 112 are threadedly connected in the threaded grooves opened in the support platforms 111. The side of the adjusting bolts 112 near the fixed shell 16 is rotatably connected to the outside of the clamping plates 113. A collecting mechanism 2 is provided at the bottom of the bracket 11.

[0024] In this embodiment, when different sizes of printing rollers 12 need to be installed, the different sizes of fixing shells 16 of the printing rollers 12 can be placed between two clamping plates 113. By rotating the adjusting bolts 112 respectively, the height of the connected clamping plates 113 can be adjusted. Therefore, the upper and lower clamping plates 113 can clamp and position the fixing shells 16 of different sizes to ensure the stability during subsequent installation. The positioning pins 19 inserted into the slots opened in the bracket 11 can ensure the accuracy of the installation of the printing rollers 12. Then, screws 110 are used to pass through the bracket 11 and the threaded positioning pins. The threaded groove 19 is used to fix the printing roller 12 on the bracket 11. In addition, when the positioning post 19 is inserted into the slot of the bracket 11, the movable shell 13 at one end of the printing roller 12 needs to be squeezed to ensure that the positioning post 19 at the other end is positioned and inserted into the slot of the bracket 11. Therefore, when the movable shell 13 is squeezed, it will be recessed into the fixed shell 16, and the slider 15 will slide in the groove 17 to ensure the stability of the movable shell 13 when it is recessed and prevent rotation. The spring 18 will be squeezed and contracted by the recess of the movable shell 13.

[0025] like Figures 1-5 As shown, the collection mechanism 2 includes a base 21, a slot at the top of the base 21 with a mesh 22 fixedly connected to the inner wall, and a collection drawer 23 is provided inside the base 21.

[0026] In this embodiment, when the printing roller 12 is in use, some ink dye may drip naturally and affect the working environment. Therefore, the collection drawer 23 can collect these unused ink dyes. The mesh 22 can block items that may fall in the working environment and prevent them from coming into contact with the ink dyes in the collection drawer 23.

[0027] This utility model provides a gravure printing roller with adjustable installation size, and its specific working principle is as follows:

[0028] When faced with installation requirements for printing rollers 12 of different sizes, the height of the two clamping plates 113 can be precisely controlled by rotating the adjusting bolts 112 respectively. This allows the upper and lower clamping plates 113 to tightly hold the fixed shells 16 of different sizes, thereby ensuring the stability of the printing rollers 12 during installation. When it is necessary to install the printing rollers 12 on the bracket 11, the positioning pins 19 are inserted into the slots opened in the bracket 11 to ensure that the printing rollers 12 will not shift or misalign during installation. Then, screws 110 are used to pass through the threads opened between the bracket 11 and the threaded positioning pins 19. The groove is fixed so that the printing roller 12 can be firmly installed on the bracket 11. It should be noted that when inserting the positioning post 19 into the slot opened in the bracket 11, the movable shell 13 at one end of the printing roller 12 needs to be squeezed. The purpose of this is to make the movable shell 13 recess into the fixed shell 16, thereby providing more space for the positioning post 19 at the other end to be inserted into the slot opened in the bracket 11. Only when the movable shell 13 is sufficiently squeezed can the positioning post 19 at the other end be accurately inserted into the slot, thus completing the entire installation process.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A printing roller for gravure printing with adjustable mounting dimensions, characterized in that, include: The mounting mechanism (1) includes a bracket (11), inside which a printing roller (12) is arranged. Both ends of the printing roller (12) are provided with movable housings (13). Bearings (14) are arranged inside each of the two movable housings (13). Four sliders (15) are arranged in a circular array on the outside of each of the two movable housings (13). Fixed housings (16) are arranged outside each of the two movable housings (13). Four grooves (17) are arranged in a circular array on the inner wall of each of the two fixed housings (16). The interior of each of the two fixed housings (16) is provided with... Two springs (18) are provided. Two positioning posts (19) are provided on the side of each of the two fixed shells (16) away from the printing roller (12). Screws (110) are provided in the threaded grooves of the four positioning posts (19). Two support platforms (111) are provided on both sides of the inner wall of the bracket (11). Adjusting bolts (112) are provided in the threaded grooves of the four support platforms (111). Clamping plates (113) are provided on the outside of the four adjusting bolts (112) near the fixed shell (16). A collecting mechanism (2) is provided at the bottom of the bracket (11).

2. The gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: The collection mechanism (2) includes a base (21), and a mesh (22) is fixedly connected to the inner wall of the slot at the top of the base (21). A collection drawer (23) is provided inside the base (21).

3. The gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: The two ends of the printing roller (12) are fixedly connected to the inner walls of two bearings (14), the outer side of the bearings (14) is fixedly connected to the inner wall of the movable shell (13), and four sliders (15) are fixedly connected to the outer ring array of the movable shell (13).

4. The gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: The outside of the slider (15) is slidably connected to the inner wall of the groove (17), the side of the movable shell (13) near the fixed shell (16) is fixedly connected to one end of the spring piece (18), and the other end of the spring piece (18) is fixedly connected to the side of the inner wall of the fixed shell (16) away from the movable shell (13).

5. A gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: Two positioning posts (19) are fixedly connected to the side of the fixed shell (16) away from the printing roller (12), and the outside of the positioning posts (19) is connected to the slots opened in the inner wall of the bracket (11).

6. A gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: One end of the screw (110) passes through the slot opened in the bracket (11) and is threaded to the inner wall of the threaded groove opened in the positioning column (19). Two support platforms (111) are fixedly connected to both sides of the inner wall of the bracket (11).

7. A gravure printing roller with adjustable mounting dimensions according to claim 1, characterized in that: The support platform (111) has a threaded groove with an adjusting bolt (112) threaded in it. The adjusting bolt (112) is rotatably connected to the outside of the clamping plate (113) on the side near the fixed shell (16).