Blade packaging box stacking machine

Abstract

The utility model discloses a blade packing box stacker, which belongs to the field of blade packing, and comprises a first vertical frame, a two-axis linear module, a material taking part, a conveyor, a material pushing part and an external stock bin, the two-axis linear module is fixed on the first vertical frame, the Z-axis moving end of the two-axis linear module is fixed with the material taking part, the conveyor is fixed with the material pushing part, and the material pushing part is fixed at the Z-axis moving end of the two-axis linear module. The material taking part is located above the conveyor and located at the conveying front end of the conveyor, a material pushing part is arranged on one side of the conveying rear end of the conveyor, and the other side of the conveying rear end of the conveyor is detachably connected with an external material bin. According to the blade packaging box stacking machine, the problems caused by manual stacking are solved, in combination with the arrangement of the detachable external stock bin, a large number of stacked blade packaging boxes can be integrally conveyed away and then connected with the overhead external stock bin, uninterrupted stacking is conducted, the production efficiency is improved, the labor intensity is reduced, the stacking quality is guaranteed, and space utilization is optimized.

Description

Technical Field

[0001] This utility model belongs to the field of blade packaging, and in particular relates to a blade packaging box stacker. Background Technology

[0002] In the blade manufacturing industry, the stacking of blade packaging boxes is a crucial step in the product packaging process. With the continuous growth in demand for blades, the requirements for stacking efficiency and quality are also increasing. However, most companies still rely on manual operation for blade packaging box stacking, a traditional method with many drawbacks.

[0003] Manual stacking relies entirely on the physical labor and manual operation of workers, and its speed is limited by factors such as worker fatigue and skill level. The stacking speed varies from worker to worker, making large-scale, high-efficiency production difficult. When order volumes are large, manual stacking often consumes a significant amount of time, severely impacting production schedules, failing to meet market demands in a timely manner, leading to extended delivery cycles and reduced competitiveness. Manual stacking also struggles to ensure precise and consistent placement of each blade packaging box. During stacking, worker inattention or operational errors can easily result in crooked boxes and unstable stacking, affecting the overall appearance of the product and potentially causing boxes to collapse and blades to be damaged during subsequent handling and storage, resulting in economic losses for the company. Manual stacking lacks flexibility in responding to varying order sizes and production needs. When order volumes suddenly increase or decrease, companies struggle to quickly adjust the scale of manual stacking operations, failing to adapt to changes in production rhythm, leading to resource waste or production delays. Furthermore, manual stacking typically requires a large operating space due to the need for convenient worker operation and handling. This results in low space utilization efficiency in the workshop, making it impossible to fully utilize the limited warehousing and production space, and increasing the company's site rental costs.

[0004] Furthermore, traditional stacking equipment often lacks efficient integration of material storage and handling in its design. Typical stacking equipment only has a stacking function; after stacking, the stacked blade packaging boxes must be manually moved one by one to the storage area, a cumbersome and time-consuming operation. Moreover, existing stacking equipment cannot achieve seamless integration of stacking operations and material handling, making it difficult to meet the demands of large-scale, high-efficiency production. Utility Model Content

[0005] The purpose of this invention is to provide a blade packaging box stacker to overcome at least one of the above-mentioned defects in the prior art.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] This utility model provides a blade packaging box stacker, including a first upright, a two-axis linear module, a picking component, a conveyor, a pushing component, and an external hopper. The two-axis linear module is fixed to the first upright, and the picking component is fixed to the Z-axis moving end of the two-axis linear module. The picking component is located above the conveyor and at the front end of the conveyor. The pushing component is located on one side of the rear end of the conveyor, and the external hopper is detachably connected to the other side of the rear end of the conveyor.

[0008] Preferably, the two-axis linear module includes an X-axis linear module and a Z-axis linear module, with the Z-axis linear module fixed to the moving end of the X-axis linear module and a material handling component fixed to the moving end of the Z-axis linear module.

[0009] Preferably, the material handling component includes a first mounting bracket, a guide sleeve, a guide rod, a limiting block, a compression spring, a collector seat, and a vacuum suction cup. The first mounting bracket is fixed to the moving end of the Z-axis linear module. The guide sleeve is fixed to the first mounting bracket. The limiting block is fixed to the top of the guide rod. The bottom end of the guide rod passes through the guide sleeve and extends to the bottom of the guide sleeve where a collector seat is fixed. Several vacuum suction cups are connected to the bottom of the collector seat. The vacuum suction cups are connected to an external vacuum generating system through the collector seat. A compression spring is fixed to the bottom end of the guide sleeve, and the bottom end of the compression spring is connected to the top of the collector seat.

[0010] Preferably, a number of vacuum suction cups are spaced apart along the length of the manifold.

[0011] Preferably, the pusher includes a second mounting frame, a cylinder, and a push plate. The cylinder is fixed to the second mounting frame, and the push plate is fixed to the telescopic end of the cylinder. The push plate is located above the conveyor belt of the conveyor and on one side of the conveyor belt.

[0012] Preferably, it also includes a controller and photoelectric sensors. Two photoelectric sensors are fixed on one side of the frame at the rear end of the conveyor. The two photoelectric sensors are located on the front and rear sides of the push plate, respectively. The photoelectric sensors are electrically connected to the controller, and the controller is electrically connected to the cylinder, the conveyor, and the two-axis linear module.

[0013] Preferably, a baffle is fixed at the rear end of the conveyor frame, and the baffle is located above the conveyor belt.

[0014] Preferably, the external hopper includes casters, a second upright, a height adjustment component, and a hopper body. The bottom of the second upright is fixed with casters, and the top of the second upright is fixed with a height adjustment component. The top of the height adjustment component is fixed with the hopper body, and the hopper body is located on the other side of the frame at the rear end of the conveyor.

[0015] Preferably, the height adjustment component includes a first fixing ring, a second fixing ring, a column, and screws. The top of the second frame is fixed with the first fixing ring, and the top wall of the second frame below the first fixing ring has a through hole for the column to pass through. The bottom end of the column passes through the first fixing ring and is fixed by screws. The second fixing ring is fixed to the column by screws, and the hopper body is fixed to the top of the second fixing ring.

[0016] Preferably, it also includes a spring latch and a guide plate. The guide plate is fixed on both the front and rear sides of the top of the hopper body. The guide plate extends to the top of the conveyor frame. The hopper body is detachably connected to the conveyor frame by the spring latch.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. It solves the problems caused by manual stacking, and combined with the setting of a detachable external silo, a large number of stacked blade packaging boxes can be transported away as a whole, and then connected to an empty external silo for uninterrupted stacking, improving production efficiency, reducing labor intensity, ensuring stacking quality and optimizing space utilization.

[0019] 2. The casters facilitate the transfer of external material silos.

[0020] 3. The height of the hopper body can be adjusted by the height adjustment component to adapt to conveyors of different heights.

[0021] 4. The height of the hopper body can be adjusted through simple operation.

[0022] 5. By setting up the guide plate, the feeding is guided on the one hand, and the blade packaging box is prevented from falling off on the other hand.

[0023] 6. The conveyor and the external hopper are detachably connected by spring latches, which is simple in structure and easy to operate. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural schematic diagram (first-person perspective) of the present invention.

[0025] Figure 2 This is a three-dimensional structural diagram of the first upright frame, the two-axis linear module, and the material handling component of this utility model.

[0026] Figure 3 This is a top view of the structure of this utility model.

[0027] Figure 4 yes Figure 3 A magnified structural diagram of A in the diagram.

[0028] Figure 5 This is a three-dimensional structural schematic diagram of the present invention (second perspective).

[0029] Figure 6 yes Figure 5 A magnified structural diagram of B in the diagram.

[0030] Figure 7 This is a three-dimensional structural diagram of the external hopper of this utility model.

[0031] Figure 8 This is a three-dimensional structural diagram of the second support frame of this utility model.

[0032] Figure 9 This is the control block diagram of this utility model.

[0033] The labels in the attached diagram are as follows: 1-First upright frame, 2-Two-axis linear module, 3-Material pick-up component, 4-Conveyor, 5-Pushing component, 6-External hopper, 21-X-axis linear module, 22-Z-axis linear module, 31-First mounting frame, 32-Guide sleeve, 33-Guide rod, 34-Limit block, 35-Compression spring, 36-Collector seat, 37-Vacuum suction cup, 51-Second mounting frame, 52-Cylinder, 53-Push plate, 7-Controller, 8-Photoelectric sensor, 9-Baffle, 61-Cast wheel, 62-Second upright frame, 63-Height adjustment component, 64-Hopper body, 631-First fixing ring, 632-Second fixing ring, 633-Column, 634-Screw, 65-Through hole, 10-Spring buckle, 11-Guide plate. Detailed Implementation

[0034] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0035] Contents not described in detail in this specification are existing technologies known to those skilled in the art. In the description of this utility model, it should be understood that terms such as "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this utility model. Furthermore, terms such as "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0036] like Figures 1 to 9As shown, this embodiment provides a blade packaging box stacker, including a first frame 1, a two-axis linear module 2, a material picking component 3, a conveyor 4, a material pushing component 5, and an external hopper 6. The two-axis linear module 2 is fixed to the first frame 1. The material picking component 3 is fixed to the Z-axis moving end of the two-axis linear module 2. The material picking component 3 is located above the conveyor 4 and at the front end of the conveyor 4. The material pushing component 5 is located on one side of the rear end of the conveyor 4, and the external hopper 6 is detachably connected to the other side of the rear end of the conveyor 4. The blade packaging boxes are transported from the previous station to the front end of the conveyor 4 by the two-axis linear module 2 in combination with the material picking component 3, and then stacked. The stacked blade packaging boxes are transported from front to back by the conveyor 4. At the rear end of the conveyor, the material pushing component 5 pushes the stacked blade packaging boxes from the conveyor 4 to the external hopper 6 for stacking. In this way, the problems caused by manual stacking are solved. Combined with the detachable external hopper 6, a large number of stacked blade packaging boxes can be transported away as a whole, and then connected to the empty external hopper 6 for continuous stacking, improving production efficiency, reducing labor intensity, ensuring stacking quality, and optimizing space utilization. In this embodiment, the first upright 1 and the pusher are both fixed to the machine base of the packaging machine, while the external hopper 6 is placed on the ground.

[0037] The two-axis linear module 2 includes an X-axis linear module 21 and a Z-axis linear module 22. The Z-axis linear module 22 is fixed to the moving end of the X-axis linear module 21, and a material-picking component 3 is fixed to the moving end of the Z-axis linear module 22. The X-axis linear module 21 enables the left-right movement of the material-picking component 3, and the Z-axis linear module 22 enables the up-down movement of the material-picking component 3. Combined with the material-picking component 3, the picking, placing, and stacking operations of the blade packaging boxes can be realized.

[0038] The material handling component 3 includes a first mounting frame 31, a guide sleeve 32, a guide rod 33, a limiting block 34, a compression spring 35, a collector seat 36, and a vacuum suction cup 37. The first mounting frame 31 is fixed to the moving end of the Z-axis linear module 22. The guide sleeve 32 is fixed to the first mounting frame 31. The limiting block 34 is fixed to the top of the guide rod 33. The bottom end of the guide rod 33 passes through the guide sleeve 32 and extends to the bottom of the guide sleeve 32 where the collector seat 36 is fixed. Several vacuum suction cups 37 are connected to the bottom of the collector seat 36. The vacuum suction cups 37 are connected to an external vacuum generating system through the collector seat 36. The compression spring 35 is fixed to the bottom end of the guide sleeve 32. The bottom end of the compression spring 35 is connected to the top of the collector seat 36. During material handling, the two-axis linear module 2 drives the vacuum suction cup 37 to above the material handling position, then moves the vacuum suction cup 37 downwards to adhere to the blade packaging box. The two-axis linear module 2 then moves the blade packaging box to the front end of the conveyor 4, placing it on the conveyor. The conveyor 4 then closes, and the two-axis linear module 2 and the material handling component 3 work repeatedly to stack the blade packaging boxes until they reach a set height. The conveyor 4 then turns on, conveying the stacked blade packaging boxes backwards. The compression spring 35 provides cushioning and protection.

[0039] Several vacuum suction cups 37 are spaced apart along the length of the manifold 36. The spaced arrangement of the vacuum suction cups 37 ensures stable adsorption of the blade packaging box.

[0040] The pusher component 5 includes a second mounting frame 51, a cylinder 52, and a pusher plate 53. The cylinder 52 is fixed to the second mounting frame 51, and the pusher plate 53 is fixed to the telescopic end of the cylinder 52. The pusher plate 53 is located above the conveyor belt of the conveyor 4 and to the right of the conveyor belt. When pushing is required, the cylinder 52 extends, driving the pusher plate 53 to move to the left, pushing the blade packaging box conveyed to the rear end of the conveyor 4 to the left to the external hopper 6.

[0041] The system also includes a controller 7 and photoelectric sensors 8. Two photoelectric sensors 8 are fixed on the right side of the frame at the rear end of the conveyor 4. The two photoelectric sensors 8 are located on the front and rear sides of the push plate 53, respectively. The photoelectric sensors 8 are electrically connected to the controller 7, and the controller 7 is electrically connected to the cylinder 52, the conveyor 4, and the two-axis linear module 2. A baffle 9 is fixed at the rear end of the frame of the conveyor 4, and the baffle 9 is located above the conveyor belt of the conveyor 4. The first set of stacked blade packaging boxes is conveyed backward by the conveyor 4 and blocked by the baffle 9; the subsequent stacked blade packaging boxes are conveyed backward in sequence and blocked by the previous set. This continues until the number of stacked blade packaging boxes conveyed to the rear end of the conveyor 4 reaches a certain amount. Then, the pusher 5 pushes the multiple sets of stacked blade packaging boxes on the conveyor 4 to the left to the external hopper 6. Specifically, the material is detected by photoelectric sensors 8 on both the front and rear sides. When the conveyor 4 stops conveying, when the photoelectric sensor 8 on the rear side detects the material and the photoelectric sensor 8 on the front side also detects the material, the signal is transmitted to the controller 7, and the controller 7 controls the cylinder 52 to push the material.

[0042] The external hopper 6 includes casters 61, a second upright frame 62, a height adjustment component 63, and a hopper body 64. Casters 61 are fixed to the bottom of the second upright frame 62, and the height adjustment component 63 is fixed to the top of the second upright frame 62. The hopper body 64 is fixed to the top of the height adjustment component 63. The hopper body 64 is located on the left side of the frame at the rear end of the conveyor 4. The casters 61 facilitate the transfer of the external hopper 6. The height of the hopper body 64 can be adjusted using the height adjustment component 63 to accommodate conveyors 4 of different heights.

[0043] The height adjustment component 63 includes a first fixing ring 631, a second fixing ring 632, a column 633, and a screw 634. The first fixing ring 631 is fixed to the top of the second support 62. The top wall of the second support 62 below the first fixing ring 631 has a through hole 65 for the column 633 to pass through. The bottom end of the column 633 passes through the first fixing ring 631 and is fixed by the screw 634. The second fixing ring 632 is fixed to the column 633 by the screw 634. The hopper body 64 is fixed to the top of the second fixing ring 632. When the height of the hopper body 64 needs to be adjusted, loosen the screw 634 at the first fixing ring 631, then adjust the column 633 up and down. After adjustment, tighten the screw 634 at the first fixing ring 631 to fix the column 633. In this way, the height of the hopper body 64 can be adjusted through simple operation.

[0044] The system also includes a spring latch 10 and guide plates 11. Guide plates 11 are fixed to the front and rear sides of the top of the hopper body 64, extending above the frame of the conveyor 4. The hopper body 64 is detachably connected to the frame of the conveyor 4 via the spring latch 10. The guide plates 11 serve two purposes: guiding the material feed and preventing the blade packaging boxes from falling off. The spring latch 10 enables a detachable connection between the conveyor 4 and the external hopper 6, resulting in a simple structure and convenient operation.

[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A blade packaging box stacker, characterized in that: It includes a first upright frame, a two-axis linear module, a material handling component, a conveyor, a material pushing component, and an external material hopper; The two-axis linear module is fixed to the first upright frame, and a material picking component is fixed to the Z-axis moving end of the two-axis linear module; The material handling component is located above the conveyor and at the front end of the conveyor. The conveyor has a pusher on one side of the conveying rear end, and an external hopper is detachably connected to the other side of the conveying rear end.

2. The blade packaging box stacker according to claim 1, characterized in that: The two-axis linear module includes an X-axis linear module and a Z-axis linear module; The moving end of the X-axis linear module is fixed with a Z-axis linear module, and the moving end of the Z-axis linear module is fixed with the material picking component.

3. The blade packaging box stacker according to claim 2, characterized in that: The material handling component includes a first mounting bracket, a guide sleeve, a guide rod, a limiting block, a compression spring, a flow collector, and a vacuum suction cup; The first mounting bracket is fixed to the moving end of the Z-axis linear module; The first mounting bracket is fixed with a guide sleeve, the top end of the guide rod is fixed with a limit block, the bottom end of the guide rod passes through the guide sleeve and extends to the bottom of the guide sleeve to be fixed with a collector seat, the bottom of the collector seat is connected to a plurality of vacuum suction cups, and the vacuum suction cups are connected to an external vacuum generating system through the collector seat; A compression spring is fixed to the bottom end of the guide sleeve, and the bottom end of the compression spring is connected to the top of the collector.

4. The blade packaging box stacker according to claim 3, characterized in that: Several of the vacuum suction cups are spaced apart along the length of the collector.

5. The blade packaging box stacker according to claim 1, characterized in that: The pusher component includes a second mounting bracket, a cylinder, and a push plate; The cylinder is fixed to the second mounting bracket, and a push plate is fixed to the telescopic end of the cylinder. The push plate is located above the conveyor belt of the conveyor and on one side of the conveyor belt.

6. The blade packaging box stacker according to claim 5, characterized in that: It also includes controllers and photoelectric sensors; Two photoelectric sensors are fixed on one side of the frame at the rear end of the conveyor. The two photoelectric sensors are located on the front and rear sides of the push plate, respectively; The photoelectric sensor is electrically connected to the controller, and the controller is electrically connected to the cylinder, the conveyor, and the two-axis linear module.

7. The blade packaging box stacker according to claim 1, characterized in that: A baffle is fixed at the rear end of the conveyor frame, and the baffle is located above the conveyor belt of the conveyor.

8. The blade packaging box stacker according to claim 1, characterized in that: The external hopper includes casters, a second upright frame, height adjustment components, and the hopper body; The bottom of the second upright is fixed with casters, and the top of the second upright is fixed with a height adjustment device; The top of the height adjustment component is fixed to the hopper body, which is located on the other side of the frame at the rear end of the conveyor.

9. The blade packaging box stacker according to claim 8, characterized in that: The height adjustment component includes a first fixing ring, a second fixing ring, a column, and screws; The top of the second support is fixed with a first fixing ring, and the top wall of the second support below the first fixing ring has a through hole for the column to pass through. The bottom end of the column passes through the first fixing ring and is fixed by screws. The second fixing ring is fixed to the column by screws, and the hopper body is fixed to the top of the second fixing ring.

10. The blade packaging box stacker according to claim 8, characterized in that: It also includes spring hooks and guide plates; Guide plates are fixed to the front and rear sides of the top of the hopper body, and the guide plates extend to the top of the conveyor frame; The hopper body is detachably connected to the frame of the conveyor via a spring latch.

Images