Automatic rolling machine for pressure compensation thick-wall drip irrigation tape

Abstract

The utility model provides a pressure compensation thick wall drip irrigation tape automatic winding machine, relates to the drip irrigation tape automatic winding technical field, and comprises a rack, one side of the rack is provided with a support frame, the top of the support frame is provided with a mounting frame, the mounting frame is internally provided with an adjusting mechanism, the adjusting mechanism is provided with a traction device, and the traction device is provided with a pressure compensation device. A tension adjusting frame is installed on one side of the traction device, a large arm cover is installed on one side of the rack, a machine box is installed on the side, away from the large arm cover, of the rack, a gear motor is installed in the machine box, the output end of the gear motor is connected with the large arm cover, and a set of large arms are installed on the two sides of the large arm cover. And winding assemblies are installed on one side of the large arm, a collecting assembly is installed on one side of the rack, and the collecting assembly is located below one winding assembly. The device can avoid equipment pause, the operation continuity and the production efficiency are improved, and the practicability is further improved.

Description

Technical Field

[0001] This utility model belongs to the field of automatic drip irrigation tape winding technology, and more specifically, it relates to an automatic winding machine for pressure-compensated thick-walled drip irrigation tape. Background Technology

[0002] Water-saving irrigation is a major measure adopted by countries around the world to develop modern agriculture. Drip irrigation is an advanced and high-standard irrigation technology among water-saving irrigation methods. Drip irrigation tape, in particular, is widely used in open fields, greenhouses, ecological gardens, and urban greening due to its advantages of water saving, yield increase, high efficiency, and environmental protection. In the drip irrigation tape production line, winding is the last and most important process.

[0003] Based on the above, the inventors have discovered the following problems: Most current automatic rewinding machines for pressure-compensated thick-walled drip irrigation tape rewind the tape using a rewinding wheel, and then manually remove it after rewinding. However, the rewinding machine needs to be stopped during the removal process, which greatly increases downtime and significantly reduces work efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an automatic winding machine for pressure-compensated thick-walled drip irrigation tape, in order to achieve a more practical value. Utility Model Content

[0005] The purpose and effect of this utility model, an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape, are achieved by the following specific technical means:

[0006] An automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape includes a frame, a support frame mounted on one side of the frame, an mounting frame mounted on the top of the support frame, an adjustment mechanism mounted inside the mounting frame, a traction device mounted on the adjustment mechanism, a tension adjustment frame mounted on one side of the traction device, a boom cover mounted on one side of the frame, a housing mounted on the side of the frame away from the boom cover, a geared motor mounted inside the housing, the output end of the geared motor connected to the boom cover, a set of booms mounted on both sides of the boom cover, a winding assembly mounted on one side of the booms, and a collection assembly mounted on one side of the frame, the collection assembly being located below one of the winding assemblies.

[0007] Furthermore, the winding assembly includes a six-jaw disc mounted on one side of the boom, a motor mounted on one side of the boom, the output end of the motor passing through the boom and connected to the six-jaw disc, several support arms mounted on one side of the six-jaw disc, an outer circular support plate mounted on one side of each support arm, a groove formed inside the outer circular support plate, a stationary clamping plate mounted inside the groove, a movable clamping plate mounted on one end of each support arm via a rotating shaft, and a slot formed on one side of the outer circular support plate that matches the movable clamping plate.

[0008] Furthermore, an electric cylinder is mounted on the lower part of the support arm via a support. A connector is movably mounted on the output end of the electric cylinder. A connector is movably mounted on one end of the connector. The two ends of the connector are mounted between the movable clamping plates. The other end of the connector is movably connected to the support arm.

[0009] Furthermore, a sliding block is installed inside the groove, and the top of the sliding block is connected to the stationary clamping plate.

[0010] Furthermore, the surface of the outer circular support plate is provided with scale lines.

[0011] Furthermore, the collection assembly includes a set of slide rails installed on one side of the frame, two sets of sliding blocks are installed on the slide rails, a fixing plate is installed on the top of the sliding blocks, a placement plate is installed on the top of the fixing plate, and baffles are installed on both sides of the placement plate.

[0012] Furthermore, an electric cylinder 2 is installed on one side of the frame, and the output end of the electric cylinder 2 is connected to the placement plate.

[0013] Furthermore, the adjustment mechanism includes a threaded rod installed inside the mounting frame, a sliding block three is threaded through the threaded rod, the top of the sliding block three is connected to the traction device, a motor two is installed on one side of the mounting frame, and the output end of the motor two is connected to the threaded rod through a coupling.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] By using a combination of a boom cover, boom, geared motor, and a set of winding components, one end of the drip irrigation tape is passed through the traction device, and the other end is fixed to one of the winding components. The corresponding motor on the winding component is started to wind up the drip irrigation tape. After winding is completed, the geared motor is started to drive the boom cover and boom to rotate, rotating the collected winding component above the collection component. The worker can then remove the wound drip irrigation tape. At the same time, another winding component can continue to wind up the drip irrigation tape. Through the above design, equipment downtime can be avoided, the continuity of operation and production efficiency can be improved, and the practicality can be further enhanced.

[0016] Through the coordinated use of a six-jaw disc, motor one, support arm, outer circular support plate, groove, stationary clamping plate, moving clamping plate, slot, electric cylinder one, connector one, and connector two, when it is necessary to remove the drip irrigation tape from the winding assembly, electric cylinder one is activated. With the cooperation of connector one and connector two, the moving clamping plate disengages from the slot on the outer circular support plate, allowing the moving clamping plate to be flattened, thus facilitating the removal of the wound drip irrigation tape. Through the above design, the stationary and moving clamping plates can limit the drip irrigation tape, preventing it from shifting during the winding process, greatly reducing the labor intensity of manual labor. Workers only need to activate electric cylinder one through the controller, without having to manually disassemble complex components, greatly reducing physical labor and improving work comfort.

[0017] By using the outer circular support plate, groove, sliding block and stationary clamp in combination, when it is necessary to roll up drip irrigation tape of different sizes, the operator moves the stationary clamp and, with the help of the scale lines, can accurately adjust the position of the stationary clamp according to the size of the drip irrigation tape. Through the above design, the versatility of this device is greatly improved, and it is suitable for collecting drip irrigation tape of different sizes. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape according to this utility model.

[0019] Figure 2 This is a partial schematic diagram of an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape according to this utility model.

[0020] Figure 3 This is a three-dimensional schematic diagram of the groove of an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape according to this utility model.

[0021] Figure 4 This is a top view schematic diagram of an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape according to this utility model.

[0022] Figure 5 This utility model relates to an automatic winding machine for pressure-compensated thick-walled drip irrigation tape. Figure 1 Enlarged diagram of point A in the middle.

[0023] Figure 6 This utility model relates to an automatic winding machine for pressure-compensated thick-walled drip irrigation tape. Figure 2 Enlarged diagram of point B in the middle.

[0024] Figure 7 This utility model relates to an automatic winding machine for pressure-compensated thick-walled drip irrigation tape. Figure 2 Enlarged diagram of point C

[0025] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0026] 1. Frame; 2. Support frame; 3. Mounting frame; 4. Traction device; 5. Tension adjustment frame; 6. Boom cover; 7. Chassis; 8. Gear motor; 9. Boom; 10. Six-jaw plate; 11. Support arm; 12. Outer circular support plate; 13. Groove; 14. Static clamping plate; 15. Moving clamping plate; 16. Slot; 17. Electric cylinder one; 18. Connector one; 19. Connector two; 20. Sliding block one; 21. Scale line; 22. Slide rail; 23. Sliding block two; 24. Placement plate; 25. Baffle; 26. Electric cylinder two; 27. Threaded rod; 28. Sliding block three; 29. ​​Motor one; 30. Motor two; 31. Fixing plate. Detailed Implementation

[0027] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0028] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Example:

[0031] As attached Figure 1 To be continued Figure 7 As shown:

[0032] This utility model provides an automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape, including a frame 1. A support frame 2 is installed on one side of the frame 1, and an mounting frame 3 is installed on the top of the support frame 2. An adjustment mechanism is installed inside the mounting frame 3, and a traction device 4 is installed on the adjustment mechanism. A tension adjustment frame 5 is installed on one side of the traction device 4. A boom cover 6 is installed on one side of the frame 1, and a housing 7 is installed on the side of the frame 1 away from the boom cover 6. A geared motor 8 is installed inside the housing 7, and the output end of the geared motor 8 is connected to the boom cover 6. A set of booms 9 are installed on both sides of the boom cover 6, and a winding assembly is installed on one side of the boom 9. A winding component is installed on one side of the frame 1. The collection component, located below one of the winding components, works in conjunction with the boom cover 6, boom 9, geared motor 8, and a set of winding components. One end of the drip irrigation tape passes through the traction device 4, and the other end is fixed to one of the winding components. The corresponding motor 29 on the winding component is activated to wind up the drip irrigation tape. After winding is complete, the geared motor 8 is activated, driving the boom cover 6 and boom 9 to rotate, rotating the collected winding component above the collection component. The worker then removes the wound drip irrigation tape. Simultaneously, another winding component can continue winding up the drip irrigation tape. This design avoids equipment downtime, improves the continuity of operation and production efficiency, and further enhances practicality.

[0033] The winding assembly includes a six-jaw disc 10 mounted on one side of the boom 9. A motor 29 is mounted on one side of the boom 9, and the output end of the motor 29 passes through the boom 9 and connects to the six-jaw disc 10. Several support arms 11 are mounted on one side of the six-jaw disc 10, and an outer circular support plate 12 is mounted on one side of each support arm 11. A groove 13 is formed inside the outer circular support plate 12, and a stationary clamping plate 14 is installed inside the groove 13. A movable clamping plate 15 is mounted on one end of each support arm 11 via a rotating shaft. A slot 16 is formed on one side of the outer circular support plate 12, and the slot 16 matches the movable clamping plate 15. The winding assembly is formed by the six-jaw disc 10, the motor 29, the support arms 11, the outer circular support plate 12, and the groove 13. The static clamping plate 14, the movable clamping plate 15, the slot 16, the electric cylinder 17, the connector 18, and the connector 2 19 work together to allow the drip irrigation tape to be removed from the winding assembly. When the drip irrigation tape needs to be removed, the electric cylinder 17 is activated. With the cooperation of the connector 18 and the connector 2 19, the movable clamping plate 15 is disengaged from the slot 16 on the outer circular support plate 12, allowing the movable clamping plate 15 to be flattened, thus facilitating the removal of the wound drip irrigation tape. Through the above design, the static clamping plate 14 and the movable clamping plate 15 can limit the drip irrigation tape and prevent it from shifting during the winding process, greatly reducing the labor intensity of manual labor. The staff only needs to activate the electric cylinder 17 through the controller, without having to manually disassemble the complex components, which greatly reduces physical labor and improves work comfort.

[0034] Among them, an electric cylinder 17 is installed below the support arm 11 via a support. A connector 18 is movably installed at the output end of the electric cylinder 17. A connector 2 19 is movably installed at one end of the connector 18. The two ends of the connector 2 19 are installed between the movable clamping plates 15. The other end of the connector 18 is movably connected to the support arm 11.

[0035] The groove 13 contains a sliding block 20, the top of which is connected to the stationary clamping plate 14. Through the coordinated use of the outer circular support plate 12, the groove 13, the sliding block 20, and the stationary clamping plate 14, when different sizes of drip irrigation tape need to be rolled up, the operator moves the stationary clamping plate 14. With the help of the scale line 21, the position of the stationary clamping plate 14 can be accurately adjusted according to the size of the drip irrigation tape. Through the above design, the comprehensiveness of this device is greatly improved, and it is suitable for collecting drip irrigation tape of different sizes.

[0036] The outer circular support plate 12 has scale lines 21 on its surface.

[0037] The collection assembly includes a set of slide rails 22 installed on one side of the frame 1. Two sets of sliding blocks 23 are installed on the slide rails 22. A fixing plate 31 is installed on the top of the sliding blocks 23. A placement plate 24 is installed on the top of the fixing plate 31. Baffles 25 are installed on both sides of the placement plate 24. After the drip irrigation tape is removed, it is placed on the placement plate 24. When a certain amount is accumulated, the electric cylinder 26 is activated, and the sliding blocks 23 move on the slide rails 22, which can move the placement plate 24 to the outside of the frame 1, making it convenient for the staff to pick up multiple drip irrigation tapes at once.

[0038] Among them, an electric cylinder 26 is installed on one side of the frame 1, and the output end of the electric cylinder 26 is connected to the placement plate 24.

[0039] The adjusting mechanism includes a threaded rod 27 installed inside the mounting frame 3. A sliding block 28 is threaded through the threaded rod 27. The top of the sliding block 28 is connected to the traction device 4. A motor 30 is installed on one side of the mounting frame 3. The output end of the motor 30 is connected to the threaded rod 27 through a coupling.

[0040] The specific usage and function of this embodiment are as follows:

[0041] In use, first confirm the integrity of the device. Pass one end of the drip irrigation tape through the traction device 4 and fix the other end to one of the winding components. Start the corresponding motor 29 on the winding component to wind up the drip irrigation tape. After winding, start the reduction motor 8 to rotate the boom cover 6 and boom 9, rotating the collected winding component above the collection component. The worker can then remove the wound drip irrigation tape. Simultaneously, another winding component can continue winding the drip irrigation tape, avoiding equipment downtime, improving operational continuity and production efficiency, and further enhancing practicality. When it is necessary to remove the drip irrigation tape from the winding component, start the electric cylinder 17. With the cooperation of connector 18 and connector 2 19, the moving clamp 15 disengages from the outer circular support plate 12. The slot 16 on the upper part can flatten the movable clamp 15, making it easy to remove the rolled-up drip irrigation tape. The stationary clamp 14 and the movable clamp 15 can limit the drip irrigation tape to prevent it from shifting during the winding process, greatly reducing the labor intensity of manual labor. After the staff removes the drip irrigation tape, they place it on the placement plate 24. When a certain number are accumulated, the electric cylinder 26 is activated, and the sliding block 23 moves on the slide rail 22, which can move the placement plate 24 to the outside of the frame 1, making it convenient for the staff to pick up multiple drip irrigation tapes at once. At the same time, when it is necessary to wind up drip irrigation tapes of different sizes, the staff moves the stationary clamp 14. With the use of the scale line 21, the position of the stationary clamp 14 can be accurately adjusted according to the size of the drip irrigation tape, which greatly improves the comprehensiveness of the device and is suitable for collecting drip irrigation tapes of different sizes.

[0042] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An automatic winding machine for pressure-compensated thick-walled drip irrigation tape, comprising a frame (1), characterized in that: A support frame (2) is installed on one side of the frame (1), and an installation frame (3) is installed on the top of the support frame (2). An adjustment mechanism is installed inside the installation frame (3), and a traction device (4) is installed on the adjustment mechanism. A tension adjustment frame (5) is installed on one side of the traction device (4). A boom cover (6) is installed on one side of the frame (1). A housing (7) is installed on the side of the frame (1) away from the boom cover (6). A geared motor (8) is installed inside the housing (7). The output end of the geared motor (8) is connected to the boom cover (6). A set of booms (9) is installed on both sides of the boom cover (6). A winding assembly is installed on one side of the boom (9). A collection assembly is installed on one side of the frame (1). The collection assembly is located below one of the winding assemblies.

2. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 1, characterized in that: The winding assembly includes a six-jaw disc (10) mounted on one side of the boom (9). A motor (29) is mounted on one side of the boom (9). The output end of the motor (29) passes through the boom (9) and is connected to the six-jaw disc (10). Several support arms (11) are mounted on one side of the six-jaw disc (10). An outer circular support plate (12) is mounted on one side of the support arm (11). A groove (13) is provided inside the outer circular support plate (12). A stationary clamping plate (14) is installed inside the groove (13). A movable clamping plate (15) is mounted on one end of the support arm (11) through a rotating shaft. A slot (16) is provided on one side of the outer circular support plate (12). The slot (16) matches the movable clamping plate (15).

3. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 2, characterized in that: An electric cylinder (17) is mounted on the underside of the support arm (11) via a support. A connector (18) is movably mounted on the output end of the electric cylinder (17). A connector (19) is movably mounted on one end of the connector (18). The two ends of the connector (19) are mounted between the movable clamping plates (15). The other end of the connector (18) is movably connected to the support arm (11).

4. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 3, characterized in that: A sliding block (20) is installed inside the groove (13), and the top of the sliding block (20) is connected to the stationary clamping plate (14).

5. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 4, characterized in that: The surface of the outer circular support plate (12) is provided with scale lines (21).

6. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 5, characterized in that: The collection assembly includes a set of slide rails (22) installed on one side of the frame (1), two sets of sliding blocks (23) are installed on the slide rails (22), a fixing plate (31) is installed on the top of the sliding blocks (23), a placement plate (24) is installed on the top of the fixing plate (31), and baffles (25) are installed on both sides of the placement plate (24).

7. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 6, characterized in that: An electric cylinder (26) is installed on one side of the frame (1), and the output end of the electric cylinder (26) is connected to the placement plate (24).

8. The automatic rewinding machine for pressure-compensated thick-walled drip irrigation tape as described in claim 7, characterized in that: The adjustment mechanism includes a threaded rod (27) installed inside the mounting frame (3), and a sliding block three (28) is threaded through the threaded rod (27). The top of the sliding block three (28) is connected to the traction device (4). A motor two (30) is installed on one side of the mounting frame (3), and the output end of the motor two (30) is connected to the threaded rod (27) through a coupling.

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