Guiding and restraining device for heat treatment of turnout rail

Abstract

The utility model is suitable for the technical field of metallurgical equipment, and provides a guide restraint device for heat treatment of a turnout rail. Comprising a mounting base, a turnout rail short leg side restraint plate and a turnout rail long leg side restraint plate which are arranged on the mounting base, a walking channel is formed between the turnout rail short leg side restraint plate and the turnout rail long leg side restraint plate, a turnout rail is arranged in the walking channel, and a guide wheel on the restraint device is arranged at the end, close to the walking channel, of the turnout rail short leg side restraint plate. A guide wheel on the restraint device is obliquely arranged; a guide wheel on the restraint device is used for abutting against the side wall of the turnout rail; one end, close to the walking channel, of the turnout rail long leg side restraint plate is also provided with a guide wheel on the restraint device. The guide wheels on the restraining device are arranged on the two sides of the walking channel formed between the turnout rail short leg side restraining plate and the turnout rail long leg side restraining plate so that the turnout rail can be guided conveniently, the turnout rail can pass through smoothly, and the phenomenon that the turnout rail is stuck in the moving process is reduced.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical equipment technology, specifically a turnout rail heat treatment guide constraint device. Background Technology

[0002] Turnouts are crucial components of railway lines, guiding trains to change direction. Turnout rails, as vital elements in turnout manufacturing, directly impact railway transport safety and operational efficiency. By the end of 2013, China's railway operating mileage had exceeded 100,000 kilometers, with approximately 180,000 sets of turnouts in use. Due to the harsh operating conditions and complex stresses, turnout rails have long been one of the weakest links in railway lines, with a lifespan generally only one-fifth that of ordinary rails, and a throughput of only about 150 million tons. The average lifespan of ordinary turnout rails used on the Daqin Railway, with an annual transport capacity of 400 million tons, is less than six months, severely restricting railway transport efficiency and operational safety; simultaneously, it significantly increases maintenance costs for railway engineering departments and the labor intensity of workers. Therefore, improving the performance of turnout rails is essential to meeting the needs of my country's railway construction and development.

[0003] Therefore, it is imperative to develop turnout rails with good economic efficiency and performance. Relevant Chinese standards require that key components of turnout rails undergo heat treatment before use.

[0004] Existing turnout rail heat treatment guiding restraint devices often experience turnout rail jamming during operation. To solve this technical problem, a turnout rail heat treatment guiding restraint device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a turnout rail heat treatment guide constraint device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A heat-treated guide constraint device for turnout rails includes: a mounting base; a short-leg side constraint plate and a long-leg side constraint plate of the turnout rail disposed on the mounting base; a travel channel is formed between the short-leg side constraint plate and the long-leg side constraint plate of the turnout rail; the turnout rail is disposed in the travel channel; a guide wheel on the constraint device is disposed on the short-leg side constraint plate of the turnout rail near the travel channel; the guide wheel on the constraint device is inclined; the guide wheel on the constraint device is used to abut against the side wall of the turnout rail for guiding the turnout rail; a guide wheel on the constraint device is also disposed on the long-leg side constraint plate of the turnout rail near the travel channel, and the guide wheel on the constraint device on the long-leg side constraint plate of the turnout rail is also inclined.

[0008] As a further embodiment of this utility model: a mounting shaft is provided at the middle position of the guide wheel on the constraint device, and the mounting shaft is rotatably installed in the mounting hole on the adjacent short leg side constraint plate or long leg side constraint plate of the turnout rail.

[0009] As a further improvement of this utility model, the tilt angle of the guide wheel on the constraint device is 45°.

[0010] As a further embodiment of this utility model: the driving mechanism includes two sets of driving components disposed on both sides of the mounting base, and the two sets of driving components are respectively connected to the short leg side constraint plate or the long leg side constraint plate of the adjacent turnout rail.

[0011] As a further embodiment of this utility model: the drive assembly for moving the short leg side constraint plate of the turnout rail includes a threaded rod rotatably mounted on a mounting base. The end of the threaded rod near the short leg side constraint plate of the turnout rail is provided with an external thread. The external thread of the threaded rod engages with a threaded hole on a connector. The connector is fixedly mounted on the adjacent short leg side constraint plate of the turnout rail. The assembly also includes a drive assembly for rotating the threaded rod.

[0012] As a further improvement of this utility model: the power assembly includes a drive motor fixedly mounted on the mounting base, and the drive motor is connected to the threaded rod for transmission.

[0013] As a further embodiment of this utility model: the drive assembly includes a cylinder fixedly mounted on the mounting base, and the extended end of the cylinder is connected to the adjacent short leg side constraint plate or long leg side constraint plate of the turnout rail.

[0014] As a further improvement of this utility model, the bottom of the short leg side restraint plate and the long leg side restraint plate of the turnout rail are respectively slidably set in the T-shaped groove on the mounting base by T-shaped parts.

[0015] Compared with the prior art, the beneficial effects of this utility model are: by setting guide wheels on both sides of the walking channel formed between the short leg side constraint plate and the long leg side constraint plate of the turnout rail, the turnout rail can be guided smoothly, reducing the phenomenon of the turnout rail getting stuck during movement, ensuring that the heat treatment process can be carried out smoothly. If a malfunction causes the turnout rail to get stuck, the drive mechanism will move the short leg side constraint plate and the long leg side constraint plate of the turnout rail away from each other, so that the stuck turnout rail can be quickly removed. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the turnout rail structure according to an embodiment of the present invention.

[0017] Figure 2This is a schematic diagram of a turnout rail heat treatment guide constraint device.

[0018] In the diagram: 1-Short leg side restraint plate of turnout rail, 2-Turnout rail, 3-Guide wheel on restraint device, 4-Long leg side restraint plate of turnout rail, 5-Mounting base, 6-Connector, 7-Threaded rod, 8-Drive motor. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] See Figure 1 , Figure 2 As shown, Figure 1 This is a schematic diagram of the structure of the turnout rail heat treatment guide constraint device according to an embodiment of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the turnout rail heat treatment guide constraint device according to an embodiment of the present invention. Figure 2 To address this technical problem, a turnout rail heat treatment guide constraint device is proposed.

[0021] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0022] Example 1

[0023] Please see Figures 1-2 The present invention provides a structural diagram of a turnout rail heat treatment guiding constraint device according to Embodiment 1. The turnout rail heat treatment guiding constraint device includes: a mounting base 5, a turnout rail short leg side constraint plate 1 and a turnout rail long leg side constraint plate 4 disposed on the mounting base 5, forming a travel channel between the turnout rail short leg side constraint plate 1 and the turnout rail long leg side constraint plate 4, the turnout rail 2 being disposed in the travel channel, a guide wheel 3 on the constraint device being disposed near one end of the turnout rail short leg side constraint plate 1, the guide wheel 3 on the constraint device being inclined; the guide wheel 3 on the constraint device being used to abut against the side wall of the turnout rail 2 for guiding the turnout rail 2; the turnout rail long leg side constraint plate 4 also being disposed near one end of the travel channel, and the guide wheel 3 on the constraint device on the turnout rail long leg side constraint plate 4 being inclined as well.

[0024] The mounting base 5 is also provided with a driving mechanism for driving the short leg side restraint plate 1 and the long leg side restraint plate 4 of the turnout rail away from each other. The driving mechanism makes the short leg side restraint plate 1 and 4 of the turnout rail move away from each other, so that when an accident occurs, the turnout rail 2 can be removed from between the short leg side restraint plate 1 and the long leg side restraint plate 4 of the turnout rail in a timely manner.

[0025] This invention uses guide wheels 3 on both sides of the walking channel formed between the short leg side constraint plate 1 and the long leg side constraint plate 4 of the turnout rail to guide the turnout rail 2, allowing it to pass smoothly and reducing the possibility of jamming during movement. This ensures that the heat treatment process can proceed smoothly. If a malfunction causes the turnout rail 2 to jam, the drive mechanism will move the short leg side constraint plate 1 and the long leg side constraint plate 4 away from each other, thus allowing the jammed turnout rail 2 to be removed quickly.

[0026] like Figure 1 As shown, in a preferred embodiment of the present invention, a mounting shaft is provided at the middle position of the guide wheel 3 on the constraint device. The mounting shaft is rotatably installed in the mounting hole on the adjacent short leg side constraint plate 1 or long leg side constraint plate 4 of the turnout rail, thereby realizing the rotatable installation of the guide wheel 3 on the constraint device on the short leg side constraint plate 1 or long leg side constraint plate 4 of the turnout rail.

[0027] In a preferred embodiment of this utility model, the tilt angle of the guide wheel 3 on the constraint device can be 45° or 43°, which can be adjusted as needed.

[0028] In a preferred embodiment of the present invention, the driving mechanism includes two sets of driving components disposed on both sides of the mounting base 5. The two sets of driving components are respectively connected to the adjacent short leg side constraint plate 1 or long leg side constraint plate 4 of the turnout rail, thereby providing power to the short leg side constraint plate 1 and the long leg side constraint plate 4 of the turnout rail.

[0029] In a preferred embodiment of this utility model, the drive assembly for moving the short leg side constraint plate 1 of the turnout rail includes a threaded rod 7 rotatably mounted on a mounting base 5. The threaded rod 7 has an external thread at one end near the short leg side constraint plate 1, and the external thread engages with a threaded hole on a connecting member 6. The connecting member 6 is fixedly mounted on an adjacent short leg side constraint plate 1. The assembly also includes a power assembly for rotating the threaded rod 7. The power assembly is connected to the threaded rod 7 in a transmission manner. This provides power for the rotation of the threaded rod 7, thereby driving the short leg side constraint plate 1 of the turnout rail to slide.

[0030] The drive assembly for moving the long leg side constraint plate 4 of the turnout rail includes a threaded rod 7 rotatably mounted on a mounting base 5. The threaded rod 7 has an external thread at one end near the long leg side constraint plate 4, and this external thread engages with a threaded hole on a connecting piece 6. The connecting piece 6 is fixedly mounted on an adjacent long leg side constraint plate 4. The assembly also includes a power component for rotating the threaded rod 7. This power component is connected to the threaded rod 7 in a transmission manner. This provides power for the rotation of the threaded rod 7, thereby driving the long leg side constraint plate 4 of the turnout rail to slide.

[0031] In a preferred embodiment of the present invention, the power assembly includes a drive motor 8 fixedly mounted on the mounting base 5, and the drive motor 8 is connected to the threaded rod 7 in a transmission connection, thereby providing power for the rotation of the threaded rod 7.

[0032] In a preferred embodiment of the present invention, the drive assembly may further include a cylinder fixedly mounted on the mounting base 5, the extended end of the cylinder being connected to the adjacent short leg side constraint plate 1 or long leg side constraint plate 4 of the turnout rail.

[0033] In a preferred embodiment of this utility model, the bottoms of the turnout rail short leg side restraint plate 1 and the turnout rail long leg side restraint plate 4 are respectively slidably disposed in the T-shaped grooves on the mounting base 5 via T-shaped pieces. This allows the turnout rail short leg side restraint plate 1 and the turnout rail long leg side restraint plate 4 to be slidably mounted on the mounting base 5.

[0034] The working principle of this utility model is as follows:

[0035] By setting guide wheels 3 on both sides of the walking channel formed between the short leg side constraint plate 1 and the long leg side constraint plate 4 of the turnout rail, the turnout rail 2 is easily guided, so that the turnout rail 2 can pass smoothly and reduce the phenomenon of the turnout rail 2 getting stuck during movement, ensuring that the heat treatment process can be carried out smoothly. If a fault occurs and the turnout rail 2 gets stuck, the drive motor 8 drives the threaded rod 7 to rotate. Under the action of the threaded part on the threaded rod 7, the short leg side constraint plate 1 and the long leg side constraint plate 4 of the turnout rail on both sides move away from each other, so that the stuck turnout rail 2 can be removed quickly.

[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0039] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A turnout rail heat treatment guiding constraint device, characterized in that, include: Mounting base (5), with a short leg side constraint plate (1) and a long leg side constraint plate (4) of the turnout rail set on the mounting base (5). A walking channel is formed between the short leg side constraint plate (1) and the long leg side constraint plate (4) of the turnout rail. The turnout rail (2) is set in the walking channel. The short leg side constraint plate (1) of the turnout rail is provided with a guide wheel (3) on the constraint device near the end of the walking channel. The guide wheel (3) on the constraint device is inclined. The guide wheel (3) on the constraint device is used to abut against the side wall of the turnout rail (2) and to guide the turnout rail (2). The long leg side constraint plate (4) of the turnout rail is also provided with a guide wheel (3) on the constraint device near the end of the walking channel. The guide wheel (3) on the constraint device on the long leg side constraint plate (4) of the turnout rail is also inclined.

2. The turnout rail heat treatment guide constraint device according to claim 1, characterized in that, The guide wheel (3) on the constraint device is provided with an installation shaft in the middle position. The installation shaft is rotatably installed in the installation hole on the adjacent short leg side constraint plate (1) of the turnout rail or the long leg side constraint plate (4) of the turnout rail.

3. The turnout rail heat treatment guide constraint device according to claim 1, characterized in that, The guide wheel (3) on the constraint device has an inclination angle of 45°.

4. The turnout rail heat treatment guide constraint device according to claim 1, characterized in that, It also includes a drive mechanism, which includes two sets of drive components disposed on both sides of the mounting base (5), and the two sets of drive components are respectively connected to the adjacent short leg side constraint plate (1) of the turnout rail or the long leg side constraint plate (4) of the turnout rail.

5. A turnout rail heat treatment guiding constraint device according to claim 4, characterized in that, The drive assembly for moving the short leg side constraint plate (1) of the turnout rail includes a threaded rod (7) rotatably mounted on a mounting base (5), wherein the threaded rod (7) has an external thread at one end near the short leg side constraint plate (1) of the turnout rail.

6. The turnout rail heat treatment guide constraint device according to claim 5, characterized in that, The external thread of the threaded rod (7) engages with the threaded hole on the connector (6), and the connector (6) is fixedly installed on the adjacent turnout rail short leg side constraint plate (1); it also includes a power assembly for driving the threaded rod (7) to rotate.

7. A turnout rail heat treatment guiding constraint device according to claim 6, characterized in that, The power assembly includes a drive motor (8) fixedly mounted on a mounting base (5), and the drive motor (8) is connected to a threaded rod (7) for transmission.

8. A turnout rail heat treatment guiding constraint device according to claim 4, characterized in that, The drive assembly includes a cylinder that is fixedly mounted on a mounting base (5).

9. A turnout rail heat treatment guiding constraint device according to claim 8, characterized in that, The cylinder extension end is connected to the adjacent short leg side constraint plate (1) or long leg side constraint plate (4) of the turnout rail.

10. A turnout rail heat treatment guiding constraint device according to any one of claims 1-9, characterized in that, The short leg side restraint plate (1) and the long leg side restraint plate of the turnout rail.

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