Light steel integrated board assembly convenient to install

Abstract

The light steel integrated plate assembly convenient to install comprises an integrated plate frame, a combined steel plate structure and a protective steel plate structure, the combined steel plate structure and the protective steel plate structure are sequentially arranged in the integrated plate frame, the integrated plate frame is provided with an installation groove used for installing the protective steel plate structure, and a plurality of detachable locking steel columns are arranged at the bottom of the installation groove. First mounting parts are arranged on the two sides of the integrated board frame, and a second mounting part is arranged at one end of the integrated board frame. The whole structure is convenient to install and maintain, due to the detachable design of the locking steel column, installation and maintenance become simpler, installation working hours and cost can be remarkably saved, and meanwhile safety guarantee can be provided. The design of the humidity sensor and the ventilation slot enables the assembly to keep stable in a humid environment, the drainage system effectively prevents the water accumulation problem, and the durability is improved.

Description

Technical Field

[0001] This utility model relates to the field of integrated panel technology, specifically to a lightweight steel integrated panel assembly that is easy to install. Background Technology

[0002] In recent years, light steel integrated panels have been widely used in the construction of buildings, prefabricated houses, and other structures due to their ease of transportation, installation, and good thermal insulation properties. However, the assembly process of traditional light steel integrated panels requires relatively more time and steps, which not only increases labor costs but may also affect the overall project schedule. Due to limitations in material selection and structural design, light steel integrated panels are prone to deformation or damage when subjected to external impacts, leading to a decrease in the overall stability of the panels. In addition, their protective performance under different climatic conditions needs improvement; some light steel integrated panels do not perform well in humid, high-temperature, or extreme weather conditions, easily leading to structural aging and damage. Utility Model Content

[0003] In order to overcome the shortcomings of existing technical solutions, this utility model provides a lightweight steel integrated panel assembly that is easy to install, which can effectively solve the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A lightweight steel integrated panel assembly that is easy to install includes an integrated panel frame, a combined steel plate structure and a protective steel plate structure arranged sequentially within the integrated panel frame. The integrated panel frame is provided with an installation groove for installing the protective steel plate structure. The bottom of the installation groove is provided with a plurality of detachable locking steel columns. The integrated panel frame is provided with first installation parts on both sides and a second installation part at one end. The first installation part is provided with a first fixing steel column for fixing the combined steel plate structure, and the second installation part is provided with a second fixing steel column for fixing the protective steel plate structure. The first fixing steel column is transversely inserted into the integrated panel frame, and the second fixing steel column is longitudinally inserted into the integrated panel frame.

[0006] The combined steel plate structure includes a hollow wear-resistant steel plate and a fixing seat at the bottom of the wear-resistant steel plate. The protective steel plate structure includes a supporting steel plate with through holes. The fixing seat passes through the through holes and is connected to a locking steel column. The upper end face of the supporting steel plate is provided with an insulation layer, and the lower end face of the supporting steel plate is provided with a buffer layer. The first fixing steel column and the second fixing steel column are respectively installed on the fixing seat.

[0007] As a further description of the above technical solution, the integrated plate frame is provided with splicing interface one on both sides and splicing interface two at both ends, wherein the fixed steel column one passes through splicing interface one and the fixed steel column two passes through splicing interface two.

[0008] As a further description of the above technical solution, the surfaces of the first mounting part and the second mounting part are provided with ventilation grooves, and humidity sensors are provided in both the first mounting part and the second mounting part. The first mounting part is provided with densely distributed drainage holes one, and the second mounting part is provided with densely distributed drainage holes two. Both drainage holes one and drainage holes two are connected to wear-resistant steel plates.

[0009] As a further description of the above technical solution, the upper surface of the wear-resistant steel plate is provided with densely distributed permeation holes, the two sides of the wear-resistant steel plate are provided with water collection trough one, and the two ends of the wear-resistant steel plate are provided with water collection trough two. The water collection trough one is connected to the drainage hole one, and the water collection trough two is connected to the drainage hole two.

[0010] As a further description of the above technical solution, the integrated board frame is also provided with an assembly slot, which is rectangular.

[0011] As a further description of the above technical solution, both the insulation layer and the buffer layer are connected to the supporting steel plate by structural adhesive. The insulation layer is made of glass wool, the buffer layer is made of rubber, and the thickness of the buffer layer is greater than the thickness of the insulation layer.

[0012] As a further description of the above technical solution, the locking steel column is provided with top block one at both ends, and the fixed steel column one and the fixed steel column two are provided with top block two, and the top block one and the top block two are fitted together.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The present invention provides a lightweight steel integrated panel assembly that is easy to install, and has at least one of the following beneficial effects during use:

[0015] The overall design facilitates installation and maintenance. The detachable design of the locking steel columns simplifies installation and maintenance, significantly saving installation time and costs. The design of fixed steel columns one and two enhances the rigidity of the overall structure, enabling it to withstand greater external forces while providing safety. Humidity sensors and ventilation slots ensure stability even in humid environments, and the drainage system effectively prevents water accumulation, improving durability. The insulation layer significantly improves the structure's thermal insulation, while the shock-absorbing layer reduces the impact of external shocks on the composite steel plates and frame, enhancing the overall structure's impact resistance. Its modular and assembly-oriented nature makes it adaptable to various building and facility requirements, suitable for industrial, commercial, and other applications. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the first overall structure of a lightweight steel integrated panel assembly that is easy to install according to this utility model;

[0017] Figure 2 This is a schematic diagram of the second overall structure of a lightweight steel integrated panel assembly that is easy to install according to this utility model;

[0018] Figure 3 This is a perspective structural diagram of the first part of a lightweight steel integrated panel assembly that is easy to install according to this utility model.

[0019] Figure 4 This is a perspective structural diagram of the second part of a lightweight steel integrated panel assembly that is easy to install according to this utility model.

[0020] Numbering on the map:

[0021] 1. Integrated panel frame; 101. Drainage hole one; 102. Drainage hole two; 103. Joint; 104. Locking steel column; 105. Top block one; 2. Combined steel plate structure; 201. Wear-resistant steel plate; 202. Water collection tank one; 203. Water collection tank two; 3. Protective steel plate structure; 301. Mounting groove; 302. Top block two; 303. Insulation layer; 304. Supporting steel plate; 305. Buffer layer; 4. First mounting part; 401. Ventilation slot; 402. Humidity sensor; 403. Fixed steel column one; 5. Second mounting part; 501. Fixed steel column two. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-4 As shown, this utility model provides a lightweight steel integrated panel assembly that is easy to install, including an integrated panel frame 1, a combined steel plate structure 2 and a protective steel plate structure 3 arranged sequentially within the integrated panel frame 1. The integrated panel frame 1 is provided with an installation groove 301 for installing the protective steel plate structure 3. The bottom of the installation groove 301 is provided with a plurality of detachable locking steel columns 104. The integrated panel frame 1 is provided with first installation parts 4 on both sides and a second installation part 5 at one end. The first installation part 4 is provided with a fixing steel column 403 for fixing the combined steel plate structure 2, and the second installation part 5 is provided with a fixing steel column 501 for fixing the protective steel plate structure 3. The fixing steel column 403 is transversely inserted into the integrated panel frame 1, and the fixing steel column 501 is longitudinally inserted into the integrated panel frame 1.

[0024] The components in this embodiment include an integrated plate frame 1, a combined steel plate structure 2, and a protective steel plate structure 3. The integrated plate frame 1 provides support and fixation for the other components, forming an integral structure to ensure stability in various environments.

[0025] The combined steel plate structure 2 and the protective steel plate structure 3 are placed sequentially within the frame. The combined steel plate structure 2 includes a hollow wear-resistant steel plate 201 with a fixed base at the bottom; the protective steel plate structure 3 includes a supporting steel plate 304. A first fixed steel column 403 is horizontally inserted within the integrated plate frame 1 to fix the combined steel plate structure 2; a second fixed steel column 501 is longitudinally inserted within the integrated plate frame 1 to fix the protective steel plate structure 3. This ensures a stable connection between the two structures, preventing displacement.

[0026] The design of the mounting slot 301 allows for the installation of the locking steel columns 104, which can be installed and removed as needed. The bottom of the locking steel columns 104 connects to the mounting base, enhancing the overall structural stability. Because the locking steel columns 104 are detachable, the components within the frame are easy to install and maintain, allowing the panel assembly to be flexibly adjusted to suit different usage environments and functional requirements.

[0027] The combined steel plate structure 2 includes a hollow wear-resistant steel plate 201 and a fixing seat at the bottom of the wear-resistant steel plate 201. The protective steel plate structure 3 includes a supporting steel plate 304 with a through hole. The fixing seat passes through the through hole and is connected to the locking steel column 104. The upper end surface of the supporting steel plate 304 is provided with a heat insulation layer 303, and the lower end surface of the supporting steel plate 304 is provided with a buffer layer 305. The first fixing steel column 403 and the second fixing steel column 501 are respectively installed on the fixing seat.

[0028] The hollow structure of the wear-resistant steel plate 201 reduces overall weight and facilitates drainage while maintaining high strength and wear resistance, making it suitable for bearing external loads without easily deforming. The mounting base is located at the bottom of the wear-resistant steel plate 201 and its purpose is to stably connect to and support the subsequent structure. The bottom design of the mounting base allows it to pass through a through-hole in the supporting steel plate 304 and connect to the locking steel column 104.

[0029] The supporting steel plate 304 serves as a protective component. It possesses high strength and impact resistance, and features through holes to facilitate the passage of the fixing seat. This design ensures a tight connection between the fixing seat and the locking steel column 104, enhancing the overall stability of the assembly. The upper surface of the supporting steel plate 304 is designed with an insulation layer 303, typically made of materials such as glass wool, which effectively insulates against heat, maintaining a warm or cool internal environment and improving user comfort. Its lower surface is covered with a buffer layer 305, usually made of highly elastic materials such as rubber, which reduces vibration and impact, helping to protect the internal structure from external impacts.

[0030] Among them, fixed steel column 1 403 and fixed steel column 2 501 are respectively installed on the fixed base, providing a good connection point for fixing the combined steel plate structure 2 and the protective steel plate structure 3 respectively, so as to achieve a tight connection with the overall frame, thereby ensuring the stability and safety of the whole.

[0031] This embodiment facilitates installation and maintenance. The detachable design of the locking steel column 104 simplifies installation and maintenance, significantly reducing installation time and costs. The design of fixed steel column one 403 and fixed steel column two 501 enhances the rigidity of the overall structure, enabling it to withstand greater external forces while providing safety. The humidity sensor 402 and ventilation slot 401 ensure the components remain stable in humid environments, and the drainage system effectively prevents water accumulation, improving durability. The insulation layer 303 significantly improves the structure's thermal insulation, and the shock absorption provided by the buffer layer 305 reduces the impact of external shocks on the composite steel plates and frame, enhancing the overall structure's impact resistance. Its modular and assembly-oriented characteristics make it adaptable to various building and facility requirements, suitable for industrial, commercial, and other applications.

[0032] Furthermore, the integrated panel frame 1 has splicing interfaces 103-1 on both sides and splicing interfaces 103-2 at both ends. The fixed steel column 403-1 passes through the splicing interface 103-1 and the fixed steel column 501-2 passes through the splicing interface 103-2.

[0033] The integrated panel frame 1 has splicing interfaces 103-1 on both sides and splicing interfaces 103-2 at both ends. The design of the splicing interfaces 103 provides the ability to connect different components or panels, allowing the integrated panel to be easily spliced ​​and combined with other panels during construction.

[0034] Fixed steel column 403 is inserted within splicing interface 103 and is mainly used for connection with other panels, providing support and stability. This design allows the integrated panel frame 1 to maintain the overall structural strength and stability when spliced ​​with other components through fixed steel column 403. Fixed steel column 501 is inserted within splicing interface 103 and is responsible for connecting the frame ends and adjacent connection structures. It ensures the longitudinal stability of the frame and serves as a fixing function. Through combination with other frames or support systems, fixed steel column 501 also enhances the overall compressive and tensile strength.

[0035] During construction, when different integrated panels are connected via splicing interface 103-1 and splicing interface 103-2, the fixing steel column 1 403 and fixing steel column 2 501 can be interlocked and fixed within the frame, thus forming a stable overall structure. The splicing interface 103 allows for quick and accurate connection, reducing manual operation difficulty and improving construction efficiency.

[0036] Furthermore, the surfaces of the first mounting part 4 and the second mounting part 5 are provided with ventilation grooves 401. Humidity sensors 402 are provided in both the first mounting part 4 and the second mounting part 5. The first mounting part 4 is provided with densely distributed drainage holes 101, and the second mounting part 5 is provided with densely distributed drainage holes 102. Both drainage holes 101 and drainage holes 102 are connected to wear-resistant steel plates 201.

[0037] Both the first mounting section 4 and the second mounting section 5 have ventilation slots 401 on their surfaces to guide airflow. This design promotes internal air convection, helps reduce the humidity of the structure, and provides more accurate environmental data for the humidity sensor 402.

[0038] Humidity sensors 402 are installed inside both the first mounting section 4 and the second mounting section 5 to monitor changes in ambient humidity in real time. These sensors can feed data back to the central control system, thereby adjusting environmental conditions in a timely manner to maintain the normal operation of the equipment and prevent problems caused by excessive humidity.

[0039] The first mounting section 4 has densely distributed drainage holes 101, and the second mounting section 5 has densely distributed drainage holes 102. These drainage holes are used to effectively collect and drain moisture generated during use, ensuring that the inside of the mounting components remains dry. Both drainage holes 101 and drainage holes 102 are connected to the wear-resistant steel plate 201. This connection can effectively guide the moisture in the drainage holes, directing it to the outside or concentrating it in a specific drainage system.

[0040] Furthermore, the upper surface of the wear-resistant steel plate 201 is provided with densely distributed permeation holes, the two sides of the wear-resistant steel plate 201 are provided with water collection trough 1 202, and the two ends of the wear-resistant steel plate 201 are provided with water collection trough 203. The water collection trough 1 202 is connected to the drainage hole 101, and the water collection trough 203 is connected to the drainage hole 2 102.

[0041] Wear-resistant steel plate 201 is used to withstand external mechanical pressure and wear, providing structural support, while also enabling effective moisture management through permeation holes on its upper surface. These permeation holes facilitate moisture infiltration and drainage. The upper surface of wear-resistant steel plate 201 features densely distributed permeation holes, allowing moisture to quickly infiltrate into a collection tank beneath the steel plate. This dense distribution of permeation holes enhances the efficiency of moisture drainage, ensuring that moisture is collected and discharged promptly during the steel plate's use.

[0042] Water collection trough 1 (202) is located on both sides of the wear-resistant steel plate 201 and communicates with drain hole 101. This trough is responsible for collecting surrounding moisture, ensuring that moisture does not accumulate on the surface of the steel plate and reducing potential corrosion problems. Water collection trough 2 (203) is located at both ends of the wear-resistant steel plate 201 and communicates with drain hole 2 (102). The function of water collection trough 2 (203) is similar to that of water collection trough 1 (202), ensuring that moisture at both ends of the steel plate is drained, keeping the overall structure dry. During use, the integrated plate assembly channels the collected moisture through water collection troughs 1 (202) and 2 (203) into the corresponding drain holes, where it is eventually discharged.

[0043] Furthermore, the integrated board frame 1 is also provided with a rectangular assembly slot. This rectangular assembly slot on the integrated board frame 1 allows for the assembly of modular components. The size and shape of the slot enable other corresponding modules or components to be easily embedded and fixed within the frame, facilitating simple assembly and disassembly. The rectangular assembly slot design provides a unified interface, allowing different modules to be easily replaced or combined. For example, multiple integrated boards with the same or different functions can be assembled as needed to meet specific functions or requirements.

[0044] During assembly, first align the modules to be joined with the assembly slots, then gently press or slide them into the slots until they reach the bottom. The slot design ensures the modules are aligned vertically, horizontally, and front-back in a fixed position, guaranteeing overall stability. The shape and design of the assembly slots firmly secure the modules within the frame, providing additional mechanical support to prevent displacement or loosening during use, ensuring the overall structural stability.

[0045] Furthermore, both the insulation layer 303 and the buffer layer 305 are connected to the supporting steel plate 304 by structural adhesive. The insulation layer 303 is made of glass wool, and the buffer layer 305 is made of rubber. Moreover, the thickness of the buffer layer 305 is greater than the thickness of the insulation layer 303.

[0046] The insulation layer 303 is made of glass wool, which has excellent thermal insulation properties. Its main function is to reduce heat conduction, prevent heat loss, and maintain a stable temperature in the equipment or space. The buffer layer 305 is made of rubber. Rubber has excellent elasticity and shock absorption properties, effectively absorbing external impacts and vibrations and reducing direct impact on the supporting structure. In addition, the toughness of rubber also helps to alleviate stress caused by material expansion or contraction due to temperature changes.

[0047] The insulation layer 303 and the buffer layer 305 are connected to the supporting steel plate 304 via structural adhesive. The structural adhesive provides strong adhesion to ensure that the insulation layer 303 and the buffer layer 305 are firmly fixed to the supporting steel plate 304. This connection method not only provides physical support but also ensures good thermal insulation performance and vibration resistance. Because the thickness of the buffer layer 305 is greater than that of the insulation layer 303, the buffer layer 305 can better protect the insulation layer 303 during operation, preventing damage to the insulation layer 303 due to external impacts, compression, or other reasons.

[0048] Furthermore, the locking steel column 104 is provided with top blocks 105 at both ends, and the fixed steel column 403 and the fixed steel column 501 are provided with top blocks 302. The top blocks 105 and the top blocks 302 are fitted together.

[0049] The locking steel column 104 has top blocks 105 at both ends, while the fixed steel columns 403 and 501 each have top blocks 302. Top blocks 105 and 302 are connected by an interlocking mechanism to form a stable connection structure. This interlocking connection is typically achieved through precise design, with shapes and dimensions ensuring a tight fit and robust support for the entire structure. This connection method can be a complementary design, such as a slot embedded in the column. During stress, the locking steel column 104 and the fixed steel column share and distribute external loads. The connection between top blocks 105 and 302 ensures even load distribution, thereby improving the overall structural strength and stability. The interlocking design between the top blocks effectively prevents vertical or horizontal displacement, ensuring the structure maintains its position under dynamic or static conditions.

[0050] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A lightweight steel integrated panel assembly that is easy to install, characterized in that: The system includes an integrated panel frame, a combined steel plate structure and a protective steel plate structure sequentially arranged within the integrated panel frame. The integrated panel frame is provided with an installation groove for installing the protective steel plate structure. The bottom of the installation groove is provided with several detachable locking steel columns. The integrated panel frame is provided with first installation parts on both sides and a second installation part at one end. The first installation part is provided with a first fixing steel column for fixing the combined steel plate structure, and the second installation part is provided with a second fixing steel column for fixing the protective steel plate structure. The first fixing steel column is transversely inserted into the integrated panel frame, and the second fixing steel column is longitudinally inserted into the integrated panel frame. The combined steel plate structure includes a hollow wear-resistant steel plate and a fixing seat at the bottom of the wear-resistant steel plate. The protective steel plate structure includes a supporting steel plate with through holes. The fixing seat passes through the through holes and is connected to a locking steel column. The upper end face of the supporting steel plate is provided with an insulation layer, and the lower end face of the supporting steel plate is provided with a buffer layer. The first fixing steel column and the second fixing steel column are respectively installed on the fixing seat.

2. The easy-to-install light steel integrated panel assembly according to claim 1, characterized in that: The integrated panel frame has splicing interface 1 on both sides and splicing interface 2 at both ends. The fixed steel column 1 passes through splicing interface 1 and the fixed steel column 2 passes through splicing interface 2.

3. The easy-to-install light steel integrated panel assembly according to claim 1, characterized in that: The surfaces of the first mounting part and the second mounting part are provided with ventilation grooves. Humidity sensors are provided in both the first mounting part and the second mounting part. The first mounting part is provided with a densely distributed drainage hole one, and the second mounting part is provided with a densely distributed drainage hole two. Both the drainage hole one and the drainage hole two are connected to a wear-resistant steel plate.

4. The easy-to-install light steel integrated panel assembly according to claim 3, characterized in that: The upper surface of the wear-resistant steel plate is provided with densely distributed permeation holes. The two sides of the wear-resistant steel plate are provided with water collection trough one, and the two ends of the wear-resistant steel plate are provided with water collection trough two. The water collection trough one is connected to the drainage hole one, and the water collection trough two is connected to the drainage hole two.

5. The easy-to-install light steel integrated panel assembly according to claim 1, characterized in that: The integrated board frame is also provided with an assembly slot, which is rectangular.

6. The easy-to-install light steel integrated panel assembly according to claim 1, characterized in that: Both the insulation layer and the buffer layer are connected to the supporting steel plate by structural adhesive. The insulation layer is made of glass wool, and the buffer layer is made of rubber. The thickness of the buffer layer is greater than that of the insulation layer.

7. The easy-to-install light steel integrated panel assembly according to claim 1, characterized in that: The locking steel column is provided with top block one at both ends, and the fixed steel column one and the fixed steel column two are provided with top block two. The top block one and the top block two are fitted together.

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