Connecting structure of ceramic tile plug

The combination structure of ridge tiles, sealing heads, and long screws solves the problems of unstable connection and safety of terracotta roofs, and achieves efficient and precise terracotta tile splicing and improved construction efficiency.

CN223838440UActive Publication Date: 2026-01-27SHANGHAI BUILDING DECORATION ENG GRP CO LTD
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Patent Information

Application Number
CN202423294672.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-27
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional terracotta roof connection structures cannot guarantee the stability and safety of the connection between the end terracotta tiles and the end caps when tilted downwards, and the terracotta tile end caps cannot achieve a firm connection with the standard terracotta tiles.

Method used

The system adopts a combination structure of ridge tiles, sealing heads, second hangers, and long screws. The second hanger connects to the secondary keel, and the ridge tiles and sealing heads fit tightly together and are fixed by the long screws to form an integral prefabricated component, achieving efficient assembly and precise installation of the end ridge tiles and sealing heads.

Benefits of technology

It improves the reliability and construction efficiency of terracotta tile connections, ensures the splicing accuracy and safety of split terracotta tiles, and facilitates easy assembly and disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a connecting structure of a ceramic tile plug, and relates to the technical field of building decoration construction. The problems that an existing dry hanging piece is connected with a ceramic tile plug, and connection stability and safety cannot be guaranteed are solved. The connecting structure comprises a ridge tile, a plugging head, a second hanging piece and a long screw rod, the cross section of the ridge tile is arc-shaped, a plurality of slotted holes penetrating in the length direction of the ridge tile are formed, the second hanging piece is in bolted connection with a wing plate at the top of the secondary keel, and the ridge tile is in bolted connection with the top of the second hanging piece; the plugging head comprises a semispherical shell and an end plate connected to the open end of the semispherical shell, the end plate is provided with a plurality of through holes corresponding to the slotted holes of the ridge tiles in position, and the semispherical shell and the ridge tiles are the same in radius, so that the plugging head can be tightly attached to the ends of the ridge tiles, and one end of the long screw penetrates through the through holes of the end plate of the plugging head and is locked and fixed through the nut. And the other end of the long screw rod penetrates through the slotted hole of the ridge tile and is locked and fixed by a nut.
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Description

Technical Field

[0001] This utility model relates to the field of building decoration construction technology, and in particular to a connection structure for ceramic tile end caps. Background Technology

[0002] Traditional terracotta tile roofing uses wet-laying or cement mortar for integral stacking to connect to the main structure, resulting in poor stability. Dry-hanging terracotta tile roofing systems utilize metal hangers to connect the tiles to the main structure, leading to a more stable structure. At the sloping ends of the terracotta tiles, not only must the reliability of the end tiles and end caps be considered, but also the safety requirements for preventing falls. Using traditional dry-hanging hangers to connect the end tiles cannot guarantee this safety, and the end tile end caps are limited to 8mm thickness due to manufacturing limitations, making a secure connection between the end caps and standard terracotta tiles impossible. Summary of the Invention

[0003] To address the issue that existing dry-hanging fittings for connecting terracotta tile plugs cannot guarantee the stability and safety of the connection, the purpose of this invention is to provide a connection structure for terracotta tile plugs.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a connection structure for a ceramic tile plug, which includes: a ridge tile, a plug head, a second hanger, and a long screw. The ridge tile has an arc-shaped cross-section and is provided with multiple slots running through it along its length. The second hanger is bolted to the top wing plate of the secondary keel, and the ridge tile is bolted to the top of the second hanger. The plug head includes a hemispherical shell and an end plate connected to the open end of the hemispherical shell. The end plate is provided with multiple through holes corresponding to the slots of the ridge tile. The radius of the hemispherical shell is the same as that of the ridge tile, so that the plug head can fit tightly against the end of the ridge tile. One end of the long screw passes through the through hole of the end plate of the plug head and is locked and fixed by a nut. The other end of the long screw passes through the slot of the ridge tile and is locked and fixed by a nut.

[0005] The connection structure of the terracotta tile end cap of this utility model includes a ridge tile connected to the secondary keel via a second hanger, a sealing head that matches the cross-section of the ridge tile and is tightly fitted at its end, and a long screw for connecting the sealing head to the end of the ridge tile. One end of the long screw passes through the through hole of the sealing head end plate and is locked and fixed by a nut, while the other end passes through the slot of the ridge tile and is locked and fixed by a nut. Since the ridge tile at the end of the roof terracotta tile surface and the sealing head are bolted together as a whole prefabricated component, when the roof ridge tiles are assembled from top to bottom, the end ridge tile and the sealing head can be connected as a whole to the second hanger, realizing efficient assembly and precise installation of the end ridge tile and the sealing head, and ensuring the reliability of the connection of separate terracotta tiles. This solves the problems of difficulty in processing and shaping the roof terracotta tile surface and difficulty in controlling the splicing accuracy of separate terracotta tiles. Moreover, since the sealing head and the ridge tile are locked and fixed by the through long screw, disassembly and assembly are convenient, improving construction efficiency.

[0006] Furthermore, the second hanger includes a base, an aluminum alloy sleeve, and a connecting bolt. The bottom bolt of the base is connected to the top wing plate of the secondary keel. The aluminum alloy sleeve is embedded in the top slot of the ridge tile. The end of the connecting bolt passes through the top of the base and the ridge tile and is threadedly connected to the aluminum alloy sleeve.

[0007] Furthermore, at least two of the aforementioned long screws are symmetrically arranged on both sides of the ridge tile along its axis.

[0008] Furthermore, it also includes an aluminum alloy insert, one end of which is embedded in a through hole at the top of the sealing head end plate, and the other end is embedded in a slot at the top of the ridge tile.

[0009] Furthermore, it also includes multiple pad pins, each consisting of a boss-shaped washer and two supporting feet on either side thereof. The boss-shaped washer is located in the gap between two adjacent ridge tiles, and the supporting feet at both ends are respectively embedded in the slots of the two adjacent ridge tiles.

[0010] Furthermore, it also includes flat tiles, sealing plates, and a first hanger. The first hanger is bolted to the bottom wing plate of the secondary keel, and the flat tiles are snapped to the first hanger. The sealing plate has at least two bolt holes corresponding to the groove positions of the flat tiles. The sealing plate is set vertically and tightly against the end of the flat tiles. Screws pass through the bolt holes of the sealing plate and are locked and fixed to the grooves of the flat tiles.

[0011] Furthermore, the first hanging member is respectively set on both sides of the web plate of the secondary keel, and the first hanging member is bolted to the edge of the bottom wing plate of the secondary keel. The first hanging member includes a T-shaped adapter plate and a support foot connected to the bottom of the adapter plate. The first hanging member is set between two adjacent flat tiles. The support foot of the first hanging member is threadedly connected to the bottom wing plate of the secondary keel. The grooves on the side edges of the two adjacent flat tiles are respectively snapped into the two ends of the adapter plate. Both ends of the adapter plate are fitted with buffer sleeves. A buffer pad is also provided between the support foot and the bottom wing plate of the secondary keel.

[0012] Furthermore, it also includes a fall arrest rope, one end of which passes through the through hole of the end plate of the sealing head and is locked in place, while the other end is wrapped around the secondary keel and locked in place.

[0013] Furthermore, the fall arrest rope is made of stainless steel. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a connection structure of the ceramic tile plug according to an embodiment of the present invention.

[0015] Figure 2 for Figure 1 AA section view;

[0016] Figure 3 This is a schematic diagram of the connection between adjacent ridge tiles in one embodiment of the present invention;

[0017] Figure 4 This is a perspective view of an embodiment of the present utility model.

[0018] The numbers in the diagram are as follows:

[0019] 1. Flat tile; 1a. Groove; 2. Ridge tile; 2a. Sealing plate; 6. Screw; 61. Secondary keel; 10. Top wing plate; 11. Web plate; 12. Bottom wing plate; 14. First hanger; 20. Adapter plate; 21. Support leg; 24. Buffer sleeve; 25. Buffer pad; 26. Second hanger; 30. Base; 31. Aluminum alloy sleeve core; 32. Connecting bolt; 35. Sealing head; 51. Hemispherical shell; 52. End plate; 53. Through hole; 54. Long screw; 56. Aluminum alloy insert; 70. Fall protection rope; 80. Pad; 81. Boss type washer; 82. Pin. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clearly illustrate the embodiments of the present invention. For ease of description, the terms "upper" and "lower" used below are consistent with the upper and lower directions in the drawings, but this should not be construed as a limitation of the technical solution of the present invention.

[0021] This embodiment takes a dry-hanging terracotta tile cladding structure as an example. Positioning purlins are installed at the top of the main steel structure. The main keel and secondary keel 10 are sequentially connected to the positioning purlins. The terracotta tile cladding is installed on top of the secondary keel 10 of the main steel structure. The secondary keel 10 has an I-shaped cross-section and is composed of a top wing plate 11 and a bottom wing plate 14 spaced apart, and a web plate 12 vertically connected to the middle of the two wing plates. The following is a combination of... Figures 1 to 4 The connection structure of the ceramic tile plug of this utility model is described. It includes: a ridge tile 2, a plug head 5, a second hanger 30, and a long screw 54. The ridge tile 2 has an arc-shaped cross-section and is provided with multiple slots 2a that run through it along its length. The second hanger 30 is bolted to the top wing plate 11 of the secondary keel 10. The ridge tiles 2 are arranged at intervals along the length extension direction of the secondary keel 10 and bolted to the top of the second hanger 30. The plug head 5 includes a hemispherical shell 51 and an end plate 52 connected to the open end of the hemispherical shell 51. The end plate 52 is provided with multiple through holes 53 corresponding to the positions of the slots 2a of the ridge tile 2. The radius of the hemispherical shell 51 is the same as that of the ridge tile 2, so that the plug head 5 can fit tightly against the end of the ridge tile 2. One end of the long screw 54 passes through the through hole 53 of the end plate 52 of the plug head 5 and is locked and fixed by a nut. The other end of the long screw 54 passes through the slot 2a of the ridge tile 2 and is locked and fixed by a nut.

[0022] The connecting structure of the terracotta tile plug of this utility model includes a ridge tile 2 connected to the secondary keel 10 via a second hanger 30, a plug head 5 that matches the cross-section of the ridge tile 2 and is tightly fitted at its end, and a long screw 54 for connecting the plug head 5 to the end of the ridge tile 2. One end of the long screw 54 passes through the through hole 53 of the end plate 52 of the plug head 5 and is locked and fixed by a nut, and the other end passes through the slot 2a of the ridge tile 2 and is locked and fixed by a nut. Because the ridge tile 2 located at the end of the roof terracotta tile surface and the plug head 5 As a prefabricated component, the bolted connection allows the ridge tiles 2 at the ends and the sealing head 5 to be connected as a whole to the second hanger 30 when the roof ridge tiles 2 are assembled from top to bottom. This achieves efficient assembly and precise installation of the ridge tiles 2 and the sealing head 5, and ensures the reliability of the connection between the separate ceramic tiles. It solves the problems of difficult processing and shaping of roof ceramic tile finishes and difficulty in controlling the splicing accuracy of separate ceramic tiles. Moreover, since the sealing head 5 and the ridge tile 2 are locked and fixed by a through-type long screw 54, disassembly and assembly are convenient, improving construction efficiency.

[0023] like Figure 1As shown, the second hanger 30 includes a base 31, an aluminum alloy sleeve 32, and a connecting bolt 35. The bottom of the base 31 is bolted to the top wing plate 11 of the secondary keel 10. The aluminum alloy sleeve 32 is embedded in the top slot 2a of the ridge tile 2. The end of the connecting bolt 35 passes through the top of the base 31 and the ridge tile 2 and is threadedly connected to the aluminum alloy sleeve 32, so that the ridge tile 2 is bolted to the secondary keel 10 through the second hanger 30, making disassembly and assembly convenient and quick.

[0024] like Figure 1 and Figure 2 As shown, at least two of the long screws 54 are symmetrically arranged on both sides of the ridge tile 2 along the axis of the ridge tile 2 to ensure that the forces on both sides of the ridge tile 2 are balanced.

[0025] like Figure 1 and Figure 2 As shown, the connection structure of the ceramic tile plug of this utility model also includes an aluminum alloy insert 56. One end of the aluminum alloy insert 56 is embedded in the through hole 53 at the top of the end plate 52 of the plug head 5, and the other end is embedded in the slot 2a at the top of the ridge tile 2. By setting the aluminum alloy insert 56, the ridge tile 2 and the plug head 5 can be positioned and aligned.

[0026] like Figure 3 As shown, the connecting structure of the ceramic tile end cap of this utility model also includes multiple pads 80. Each pad 80 consists of a boss-shaped washer 81 and pins 82 located on both sides thereof. The boss-shaped washer 81 is located in the gap between two adjacent ridge tiles 2, and the pins 82 at both ends are respectively inserted into the slots 2a of the two adjacent ridge tiles. The pads 80 are inserted between two adjacent ridge tiles 2 for shaping and positioning, ensuring flexible contact between the ridge tiles 2 and the secondary keel 10, preventing the ridge tiles 2 from being squeezed and deformed due to temperature or settlement deformation. More preferably, the multiple pads 80 are symmetrically arranged along the axis of the secondary keel 10 to ensure balanced force distribution between the ridge tiles 2. The pads 80 are made of materials such as polyamide or rubber, possessing good shock absorption and wear resistance.

[0027] like Figure 1 and Figure 2 As shown, the connection structure of the ceramic tile plug of this utility model also includes a flat tile 1, a sealing plate 6, and a first hanger 20. The first hanger 20 is bolted to the bottom wing plate 14 of the secondary keel 10. The flat tile 1 is snapped to the first hanger 20. The sealing plate 6 has at least two bolt holes corresponding to the groove 1a of the flat tile 1. The sealing plate 6 is set vertically and tightly against the end of the flat tile 1. The screw 61 passes through the bolt holes of the sealing plate 6 and is locked and fixed to the groove 1a of the flat tile 1.

[0028] like Figure 2As shown, the first hanging member 20 is respectively disposed on both sides of the web plate 12 of the secondary keel 10, and the first hanging member 20 is bolted to the edge of the bottom wing plate 14 of the secondary keel 10. The first hanging member 20 includes a T-shaped adapter plate 21 and a support leg 24 connected to the bottom of the adapter plate 21. The first hanging member 20 is disposed between two adjacent flat tiles 1. The support leg 24 of the first hanging member 20 is threadedly connected to the bottom wing plate 14 of the secondary keel 10. The grooves 1a on the side edges of the two adjacent flat tiles 1 are respectively snapped into the two ends of the adapter plate 21, thereby realizing a flexible connection between the two adjacent flat tiles 1. More preferably, buffer sleeves 25 are provided on both ends of the adapter plate 21, which not only reduces the friction between the cavity opening of the flat tile 1 and the adapter plate 21, but also facilitates the construction personnel to fine-tune the installation slope of the flat tile 1 according to the design requirements. In addition, a buffer pad 26 is provided between the support leg 24 and the bottom wing plate 14 of the secondary keel 10 to play a role in buffering and shock absorption.

[0029] like Figure 1 and Figure 2 As shown, the connection structure of the ceramic tile plug of this utility model also includes a fall prevention rope 70. One end of the fall prevention rope 70 passes through the through hole 53 of the end plate 52 of the plug head 5 and is locked and fixed, while the other end is wrapped around the secondary keel 10 and locked and fixed to prevent the plug head 5 from falling.

[0030] The fall arrestor rope 70 in this embodiment is made of stainless steel, which is impact-resistant and provides better protection.

[0031] Combination Figures 1 to 4 The assembly and installation process of the terracotta plug connection structure in this embodiment is described below:

[0032] Assemble the sealing plate 6 and flat tile 1: When the flat tile 1 is molded, the size of the slot 1a is determined according to the specifications of the screw 61. The sealing plate 6 is fixed to the end of the flat tile 1 located at the end by the screw 61. The screw 61 is also fitted with an expansion sleeve so that it can be clamped to the flat tile 1.

[0033] Assemble the sealing head 5 and the ridge tile 2: Based on the position of the slot 2a of the ridge tile 2, a through hole 53 with a diameter of 6mm is reserved in the end plate 52 of the sealing head 5. The long screw 54 needs to be equipped with a round washer and a spring washer that are 2mm larger than the diameter of the through hole 53 to prevent the long screw 54 from failing to connect or the nut from loosening. The sealing head 5 and the ridge tile 2 are pre-connected and fixed in the factory. One end of the long screw 54 passes through the through hole 53 of the end plate 52 of the sealing head 5 and is locked and fixed by the nut. The other end passes through the slot 2a of the ridge tile 2 and is locked and fixed by the nut. At the same time, an aluminum alloy insert 56 is installed at the edge of the top slot 2a of the ridge tile 2. One end of the aluminum alloy insert 56 is embedded in the top through hole 53 of the end plate 52 of the sealing head 5, and the other end is embedded in the top slot 2a of the ridge tile 2 to avoid the sealing head 5 from being misaligned and to ensure the alignment between the sealing head 5 and the ridge tile 2.

[0034] Assemble the terracotta tile cladding structure: After the aluminum alloy main keel, secondary keel 10, and standard sections of flat tiles 1 and ridge tiles 2 are installed, the assembled flat tiles 1 and sealing plates 6 are connected to the secondary keel 10 through the first hanger 20. The first hanger 20 is bolted to the bottom wing plate 14 of the secondary keel 10, and the edge groove 1a of the flat tile 1 is snapped to the first hanger 20. The assembled ridge tiles 2 and sealing heads 5 are connected to the secondary keel 10 through the second hanger 30. The bottom of the base 31 of the second hanger 30 is bolted to the top wing plate 11 of the secondary keel 10, and the end of the connecting bolt 35 passes through the top of the base 31 and the ridge tile 2 and is threaded to the aluminum alloy sleeve core 32 embedded in the groove 2a. Then, one end of the anti-fall rope 70 is connected to the through hole 53 reserved in the end plate 52 of the sealing head 5, and the other end is connected to the secondary keel 10 as an anti-fall measure for the sealing head 5.

[0035] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the scope of the claims.

Claims

1. A connecting structure for a ceramic tile plug, characterized in that, include: The ridge tile, sealing head, second hanger, and long screw are included. The ridge tile has an arc-shaped cross-section and multiple slots running along its length. The second hanger is bolted to the top wing plate of the secondary keel, and the ridge tile is bolted to the top of the second hanger. The sealing head includes a hemispherical shell and an end plate connected to the open end of the hemispherical shell. The end plate has multiple through holes corresponding to the slots of the ridge tile. The hemispherical shell has the same radius as the ridge tile, allowing the sealing head to fit tightly against the end of the ridge tile. One end of the long screw passes through the through hole of the sealing head end plate and is locked by a nut. The other end of the long screw passes through the slot of the ridge tile and is locked by a nut.

2. The connecting structure of the terracotta plug according to claim 1, characterized in that: The second bracket includes a base, an aluminum alloy sleeve, and connecting bolts. The bottom bolt of the base is connected to the top wing plate of the secondary keel. The aluminum alloy sleeve is embedded in the top slot of the ridge tile. The end of the connecting bolt passes through the top of the base and the ridge tile and is threadedly connected to the aluminum alloy sleeve.

3. The connecting structure of the terracotta plug according to claim 1, characterized in that: At least two of the long screws are symmetrically arranged on both sides of the ridge tile along its axis.

4. The connecting structure of the terracotta plug according to claim 1, characterized in that: It also includes an aluminum alloy insert, one end of which is embedded in a through hole at the top of the sealing head end plate, and the other end is embedded in a slot at the top of the ridge tile.

5. The connecting structure of the terracotta plug according to claim 1, characterized in that: It also includes multiple pad pins, each consisting of a boss-shaped washer and two feet on either side thereof. The boss-shaped washer is located in the gap between two adjacent ridge tiles, and the feet at both ends are respectively inserted into the slots of the two adjacent ridge tiles.

6. The connecting structure of the terracotta plug according to claim 1, characterized in that: It also includes flat tiles, sealing plates and first hangers. The first hanger is bolted to the bottom wing plate of the secondary keel. The flat tiles are snapped to the first hanger. The sealing plate has at least two bolt holes corresponding to the groove position of the flat tiles. The sealing plate is set vertically and tightly against the end of the flat tiles. Screws pass through the bolt holes of the sealing plate and are locked and fixed to the groove of the flat tiles.

7. The connecting structure of the terracotta plug according to claim 6, characterized in that: The first hanger is respectively set on both sides of the web plate of the secondary keel, and the first hanger is bolted to the edge of the bottom wing plate of the secondary keel. The first hanger includes a T-shaped adapter plate and a support foot connected to the bottom of the adapter plate. The first hanger is set between two adjacent flat tiles. The support foot of the first hanger is threadedly connected to the bottom wing plate of the secondary keel. The grooves on the side edges of the two adjacent flat tiles are respectively snapped into the two ends of the adapter plate. Both ends of the adapter plate are fitted with buffer sleeves. A buffer pad is also provided between the support foot and the bottom wing plate of the secondary keel.

8. The connecting structure of the terracotta plug according to claim 1, characterized in that: It also includes a fall arrest rope, one end of which passes through the through hole of the end plate of the sealing head and is locked in place, and the other end is wrapped around the secondary keel and locked in place.

9. The connecting structure of the terracotta plug according to claim 8, characterized in that: The fall arrest rope is made of stainless steel.