Amplitude-change pole rubber coating adhesive force detection device
By designing a device for testing the adhesion of rubber coating on a variable amplitude rod, and using a linear guide rail and a rotating screw to precisely adjust the coating position, the device solves the problems of inaccuracy and cumbersome operation of existing testing methods, and achieves efficient and accurate measurement and quality control of the coating adhesion.
Patent Information
- Application Number
- CN202520202191.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing methods for testing the adhesion of metal coatings on amplitude transformers suffer from inaccurate data, cumbersome operation, and an inability to determine whether the coating has detached, making it difficult to control the adhesion quality.
A device for testing the adhesion of rubber coating on an amplitude transformer bar was designed, including a base, a linear guide rail, and an X-axis movement adjustment platform for the test object on the chuck side and rear side. The device uses a push-pull force gauge to display the adhesion value of the rubber coating, and precisely adjusts and fixes the position of the rubber coating through the linear guide rail and a rotating screw, simplifying the operation process.
It enables precise measurement and stability assessment of the coating adhesion, improving measurement efficiency and accuracy, and ensuring a firm connection between the coating and the amplitude transformer.
Smart Images

Figure CN223841745U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy surgery technology for medical devices, specifically a device for detecting the adhesion of rubber coating on an amplitude rod. Background Technology
[0002] An ultrasonic surgical cutting instrument, hereinafter referred to as an ultrasonic scalpel, is disclosed. The main function of the ultrasonic scalpel is to achieve minimal thermal damage and vascular closure while cutting soft tissue. Existing methods for assessing the adhesion between the metal-coated amplitude transformer and the coated surface typically involve testing the peel force, shear force, and tensile force between the coated sample and the coating using a peel tester. However, the data obtained from the tested sample differs significantly from the actual product, resulting in poor data stability. Firstly, the appearance of the sample differs from the test object, rendering the measured adhesion value of the sample meaningless; different shapes of the coated area will cause deviations in the measurement results. Secondly, measuring the adhesion between the coating and the test object using a peel tester is cumbersome, requiring additional molds to control the coating thickness and shape, which can lead to uneven control and large errors in the measured adhesion. Furthermore, it is impossible to determine whether the coating will detach from the metal transformer even when the adhesion is satisfactory. In summary, the existing data on the adhesion between the amplitude transformer and the rubber coating is inaccurate and cannot be used as a reference value for judging the adhesion between the test object and the rubber. Furthermore, it cannot determine whether there is any detachment between the rubber coating and the metal, resulting in poor control over the adhesion quality of the rubber coating. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model proposes a device for detecting the adhesion of rubber coating on a variable amplitude rod, comprising: a base, a linear guide rail, an X-axis movement adjustment platform for the test object on the clamp side, and an X-axis movement adjustment platform for the test object on the rear side;
[0004] A linear guide rail is mounted on the base. A rear X-axis movement adjustment platform for the test object is mounted on the rear end of the linear guide rail. A test object support block is located at the front end of the linear guide rail. A chuck-side X-axis movement adjustment platform for the test object is mounted on the front end of the base.
[0005] The X-axis movement adjustment platform for the chuck-side test object includes a chuck, and the X-axis movement adjustment platform for the rear-side test object includes a push-pull force gauge for displaying the adhesive adhesion value.
[0006] In a preferred embodiment, the X-axis movement adjustment platform for the chuck-side test object includes a Y-axis rotating screw, which is installed on the front side of the X-axis movement adjustment platform for the chuck-side test object. The chuck is installed on the upper side of the X-axis movement adjustment platform for the chuck-side test object, and a scale is provided on the chuck.
[0007] In a preferred embodiment, the rear test object X-axis movement adjustment platform includes an X-axis rotating screw, the push-pull force gauge is installed above the rear test object X-axis movement adjustment platform, and the X-axis rotating screw is installed on the side of the rear test object X-axis movement adjustment platform.
[0008] In a preferred embodiment, the linear guide rail enables the test object to move in the X direction via the rear test object X-direction moving adjustment platform, and the tail end of the amplitude rod is locked to the push-pull force gauge via a threaded connection.
[0009] In a preferred embodiment, the position of the distance variable amplitude rod with rubber coating is controlled by adjusting the dial on the chuck, and the moving distance is selected according to the diameter of the rubber coating.
[0010] Compared with the prior art, the present invention has the following beneficial technical effects:
[0011] This utility model's instrument for detecting the adhesion of the luffing coating on the amplitude transformer allows for precise assessment of the stability of the coating process, ensuring a strong bond and preventing detachment. Simultaneously, it accurately measures the adhesion between the coating and the amplitude transformer, enabling precise and efficient control over the coating process. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a top view schematic diagram of the overall structure of the amplitude rod coating adhesion testing device of this utility model;
[0014] Figure 2 This is a front view schematic diagram of the overall structure of the amplitude rod coating adhesion testing device of this utility model;
[0015] Figure 3 This is a three-dimensional view of the overall structure of the amplitude rod coating adhesion testing device of this utility model;
[0016] Figure 4 This is a diagram showing the structure and shape and position of the amplitude transformer bar of this utility model.
[0017] Figure label:
[0018] 1: Base; 2: Linear guide rail; 3: Push-pull force gauge; 4: X-axis rotary screw; 5: Y-axis rotary screw; 6: Dial; 7: X-axis movement adjustment platform for test object on the chuck side; 8: X-axis movement adjustment platform for test object on the rear side; 9: Test object support block; 10: Rubber coating; 11: Rubber coating for amplitude transformer. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] In the accompanying drawings of the specific embodiments of this utility model, in order to better and more clearly describe the working principle of each component in the system and show the connection relationship of each part in the device, only the relative positional relationship between each component is clearly distinguished. It does not constitute a limitation on the signal transmission direction, connection sequence, or size, dimension, and shape of each part within the component or structure.
[0021] like Figure 1-3 As shown, the variable amplitude rod coating adhesion testing device of this utility model includes: a base 1, a linear guide rail 2, a push-pull force gauge 3, an X-axis rotating screw 4, a Y-axis rotating screw 5, a dial 6, an X-axis moving adjustment platform for the test object on the clamp side 7, and an X-axis moving adjustment platform for the test object on the rear side 8.
[0022] A linear guide rail 2 is installed on one end of the base 1. A rear X-axis movement adjustment platform 8 for the test object is installed at the rear end of the linear guide rail 2. A clamp-side X-axis movement adjustment platform 7 for the test object is installed at the front end of the base 1.
[0023] Adjust the rear test object X-axis movement adjustment platform 8 to move on the linear guide rail 2, so that it approaches the test object support block 9 at the front end of the linear guide rail where the test object is installed.
[0024] The X-axis movement adjustment platform 7 for the test object on the chuck side includes a chuck and a Y-axis rotating screw 5. The chuck has a dial 6, and the Y-axis rotating screw 5 is installed in front of the X-axis movement adjustment platform 7 for the test object on the chuck side.
[0025] The rear test object X-axis movement adjustment platform 8 includes a push-pull force gauge 3 and an X-axis rotating screw 4. The push-pull force gauge 3 is installed above the rear test object X-axis movement adjustment platform 8, and the X-axis rotating screw 4 is installed on the side of the rear test object X-axis movement adjustment platform 8.
[0026] As a preferred technical solution, the linear guide rail allows the test object (i.e., the rubber-coated amplitude rod) to move in the x-direction via the linear guide rail, and the tail end of the amplitude rod is locked to the push-pull force gauge via a threaded connection.
[0027] As a preferred technical solution, the linear guide rail moves the test object to the rubber coating position, and the rubber coating is fixed at the amplitude rod by the clamp. The distance from the rubber coating position of the amplitude rod is controlled by adjusting the scale of the clamp, and a reasonable moving distance is selected according to the diameter of the rubber coating.
[0028] As a preferred technical solution, after the clamp is fixed on one side of the rubber coating, the X-axis force gauge is moved by rotating the X-axis screw 4 left and right to make the rubber coating pass through the clamp under compression. After the rubber coating has completely passed through, the adhesion value of the rubber coating will be displayed on the force gauge. After the test, observe whether the rubber coating is damaged or falls off.
[0029] like Figure 4 The diagram shows the structure, shape, and position of the amplitude transformer bar of this invention. After the amplitude transformer bar is formed, it will be coated with rubber 10 according to the position and shape shown in the diagram. The rubber coating 10 of the amplitude transformer bar is used to absorb vibrations in high-frequency vibrations, making its operation more stable.
[0030] In a preferred embodiment, a comparative experiment was conducted on this solution. Adhesion force was measured using existing sample methods, and the peel force data was compared with that obtained using the solution of this invention. The experimental results are compared below:
[0031]
[0032]
[0033]
[0034] Therefore, the variable amplitude rod coating adhesion testing device of this utility model has simple and convenient adjustment operations, and the entire debugging platform is stable and reliable, which greatly improves the measurement efficiency and testing accuracy.
[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this application, and these modifications or substitutions should all be covered within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A device for detecting the adhesion of rubber coating on a variable amplitude rod, characterized in that, include: Base, linear guide rail, X-axis movement adjustment platform for the test object on the chuck side, and X-axis movement adjustment platform for the test object on the rear side; A linear guide rail is mounted on the base. A rear X-axis movement adjustment platform for the test object is mounted on the rear end of the linear guide rail. A test object support block is located at the front end of the linear guide rail. A clamp-side X-axis movement adjustment platform for the test object is mounted on the front end of the base. The X-axis movement adjustment platform for the chuck-side test object includes a chuck, and the X-axis movement adjustment platform for the rear-side test object includes a push-pull force gauge for displaying the adhesive adhesion value.
2. The device for detecting the adhesion of the rubber coating on the amplitude transformer according to claim 1, characterized in that, The X-axis movement adjustment platform for the chuck-side test object includes a Y-axis rotating screw, which is installed on the front side of the X-axis movement adjustment platform for the chuck-side test object. The chuck is installed on the upper side of the X-axis movement adjustment platform for the chuck-side test object, and a scale is provided on the chuck.
3. The device for detecting the adhesion of the rubber coating on the amplitude transformer according to claim 1, characterized in that, The rear test object X-axis movement adjustment platform includes an X-axis rotating screw, the push-pull force gauge is installed above the rear test object X-axis movement adjustment platform, and the X-axis rotating screw is installed on the side of the rear test object X-axis movement adjustment platform.
4. The device for detecting the adhesion of the rubber coating on the amplitude transformer according to claim 1, characterized in that, The linear guide rail enables the test object to move in the X direction via the rear test object X-axis movement adjustment platform, and the tail end of the amplitude rod is locked to the push-pull force gauge via a threaded connection.
5. The device for detecting the adhesion of the rubber coating on the amplitude transformer according to claim 2, characterized in that, The position of the rubber coating on the amplitude transformer is controlled by adjusting the dial on the chuck, and the movement distance is selected according to the diameter of the rubber coating.