Visual inspection combined light source device
By combining the light-emitting component and optical glass component of the visual inspection combined light source device with the camera tilt acquisition trajectory, the problem of unclear image acquisition in the prior art is solved, realizing clear presentation and accurate judgment of defects in the inspected parts, thus improving the inspection effect.
Patent Information
- Application Number
- CN202423319164.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing visual inspection devices cannot clearly and fully present the defects of the inspected parts during the image acquisition process, which affects the inspection results.
A visual inspection combined light source device is adopted. Through the cooperation of multiple light-emitting components and optical glass components, supplementary light is provided to one side of the second window. Combined with the tilted image acquisition trajectory of the camera, the image acquisition clarity is improved, and infrared light and white light are used to improve the detection capability of defects under ink.
It enables clear visualization of minute defects on the surface of the inspected component, provides a reliable basis for judgment, improves the accuracy of detection, and extends the service life of the light-emitting component.
Smart Images

Figure CN223841754U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of visual inspection technology, and in particular to a visual inspection combined light source device. Background Technology
[0002] Currently, in the field of visual inspection technology, surface images of components such as circuit boards can be acquired by using a camera and a light source, so that defects formed on the surface of the inspected components can be presented in the form of images.
[0003] In related technologies, visual inspection devices have unsatisfactory image acquisition effects on the inspected parts, failing to clearly and fully present the defects on the surface of the inspected parts in the image, thus failing to provide reliable judgment basis for inspectors and affecting the inspection results. Utility Model Content
[0004] This application aims to at least address one of the technical problems existing in the prior art. To this end, one objective of this application is to provide a visual inspection combined light source device, which has good image acquisition performance and can fully reveal the defects of the inspected product.
[0005] A visual inspection combined light source device according to an embodiment of this application includes: a housing having a cavity, and the housing forming a first window and a second window; a camera disposed opposite to the first window and used for acquiring images, and the image acquisition trajectory of the camera being inclined relative to the vertical direction; a first light-emitting component and a first optical glass component, the first light-emitting component and the first optical glass component being disposed in the cavity, and a first light emitted by the first light-emitting component being directed toward the first optical glass component and guided by the first optical glass component to one side of the second window; a second light-emitting component, a third light-emitting component, and a second optical glass component. The second light-emitting component, the third light-emitting component, and the second optical glass component are arranged in the cavity. The second light emitted by the second light-emitting component and the third light emitted by the third light-emitting component are respectively directed toward the second optical glass component, and the second optical glass component guides the second light and the third light to one side of the second window. The fourth light-emitting component and the third optical glass component are both arranged in the cavity. The fourth light emitted by the fourth light-emitting component is adapted to be directed toward the third optical glass component, and the third optical glass component guides the first light to one side of the second window.
[0006] In this application, the light-emitting component and the optical glass component work together to supplement light to one side of the second window, thereby improving the image clarity of the inspected component near the second window. By fully illuminating the area containing foreign objects of different regular shapes (such as depressions and protrusions) on the surface of the inspected component, a clear image showing minute defects can be obtained, providing a reliable basis for the inspector's judgment. Simultaneously, the camera's image acquisition trajectory is tilted relative to the vertical direction, allowing the captured image to better show the contours of depressions or protrusions, facilitating the inspector's judgment of defects presented in the image.
[0007] According to some embodiments of this application, the second window is horizontally positioned, and the first light-emitting component has a first light-emitting surface, the angle between the first light-emitting surface and the horizontal plane is α, and satisfies the relationship: 80°≤α≤100°.
[0008] According to some embodiments of this application, the second light-emitting component has a second light-emitting surface, the third light-emitting component has a third light-emitting surface, and the included angle between the second light-emitting surface and the third light-emitting surface is β, and satisfies the relationship: 135°≤β≤165°.
[0009] According to some embodiments of this application, the second window is horizontally positioned, the fourth light-emitting component has a fourth light-emitting surface, the angle between the fourth light-emitting surface and the horizontal plane is γ, and satisfies the relationship: 30°≤γ≤65°.
[0010] According to some embodiments of this application, the first light-emitting component, the second light-emitting component, and the third light-emitting component are located on a first side of the image acquisition trajectory of the camera in a first direction, and the fourth light-emitting component is located on a second side of the image acquisition trajectory in the first direction.
[0011] According to some embodiments of this application, the second optical glass assembly and the third optical glass assembly are respectively disposed on both sides of the image acquisition trajectory in the first direction.
[0012] According to some embodiments of this application, the housing is provided with a first fixing groove, the first fixing groove passing through the side wall of the housing in a second direction, and the second optical glass assembly is retractably engaged with the first fixing groove; and / or, the housing is provided with a second fixing groove, the second fixing groove passing through the side wall of the housing in a second direction, and the third optical glass assembly is retractably engaged with the second fixing groove.
[0013] According to some embodiments of this application, the first light emitted by the first light-emitting component is white light; and / or, the second light emitted by the second light-emitting component is infrared light, and the third light emitted by the third light-emitting component is white light; and / or, the fourth light emitted by the fourth light-emitting component is white light.
[0014] According to some embodiments of this application, the first light-emitting component is provided with a first heat dissipation fin on the side opposite to the first light-emitting surface; and / or, the second light-emitting component is provided with a second heat dissipation fin on the side opposite to the second light-emitting surface; and / or, the third light-emitting component is provided with a third heat dissipation fin on the side opposite to the third light-emitting surface; and / or, the fourth light-emitting component is provided with a fourth heat dissipation fin on the side opposite to the fourth light-emitting surface.
[0015] According to some embodiments of this application, the visual inspection combined light source device further includes an air supply device disposed in the housing and used to supply air into the cavity.
[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0017] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of the structure of a visual inspection combined light source device according to an embodiment of this application;
[0019] Figure 2 This is a cross-sectional view of a vision inspection combined light source device according to an embodiment of this application.
[0020] Figure label:
[0021] Visual inspection combined light source device 100; circuit board 200;
[0022] 1. Housing; 101. 102. 103. 11. 12. 103. 11. 12. 13.
[0023] Camera 2; Image acquisition trajectory 201;
[0024] First light-emitting component 31; first light-emitting surface 311; first heat dissipation fin 312; second light-emitting component 32; second light-emitting surface 321; second heat dissipation fin 322; third light-emitting component 33; third light-emitting surface 331; third heat dissipation fin 332; fourth light-emitting component 34; fourth light-emitting surface 341; fourth heat dissipation fin 342;
[0025] First optical glass assembly 41; Second optical glass assembly 42; Third optical glass assembly 43;
[0026] 5. Air supply device; 6. Wiring terminal. Detailed Implementation
[0027] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0028] The following is for reference. Figures 1-2 The present application describes a visual inspection combined light source device 100, which can be used to acquire images, enabling inspectors to judge defects on the inspected parts based on the acquired images.
[0029] According to an embodiment of this application, a visual inspection combined light source device 100 includes: a housing 1, a camera 2, a light-emitting component, and an optical glass component.
[0030] The light-emitting components include multiple light-emitting components, such as the first light-emitting component 31, the second light-emitting component 32, the third light-emitting component 33, and the fourth light-emitting component 34. The light-emitting components can emit light to provide supplementary lighting to one side of the component being inspected. Multiple optical glass components are also arranged, such as the first optical glass component 41, the second optical glass component 42, and the third optical glass component 43. The optical glass components can be used to guide, diffuse, and reflect the light emitted by the light-emitting components, so that the light can be directed to one side of the second window 102, thereby improving the supplementary lighting effect on the component being inspected arranged on one side of the second window 102.
[0031] Reference Figure 2 As shown, the housing 1 has a cavity 103 for arranging the light assembly and the optical glass assembly. A first window 101 and a second window 102 are formed on the housing 1. The camera 2 is arranged opposite to the first window 101 and is used to acquire images. The image acquisition trajectory 201 of the camera 2 is tilted relative to the vertical direction, so that the camera 2 can acquire images of the component to be inspected arranged at the second window 102 at a certain tilt angle. This improves the presentation effect of the concave and convex structures on the surface of the component to be inspected on the side of the acquired image in the image, making it easier for the operator to accurately judge the defects on the component to be inspected based on the image.
[0032] Reference Figure 2As shown, the first light-emitting component 31 and the second optical glass component 42 are arranged in the cavity 103. The first light emitted by the first light-emitting component 31 can be directed toward the first optical glass component 41, and the first light can be guided by the first optical glass component 41 to one side of the second window 102, so that the first light can illuminate the detected component arranged near the second window 102, thereby improving the supplementary lighting effect on the detected component.
[0033] Reference Figure 2 As shown, the second light-emitting component 32, the third light-emitting component 33, and the second optical glass component 42 are also arranged in the cavity 103. The second light emitted by the second light-emitting component 32 and the third light emitted by the third light-emitting component 33 can be directed toward the second optical glass component 42, and the second and third light rays can be guided by the second optical glass component 42 to one side of the second window 102, so that the second and third light rays can illuminate the detected component arranged near the second window 102, thereby improving the supplementary lighting effect on the detected component.
[0034] Reference Figure 2 As shown, the fourth light-emitting component 34 and the third optical glass component 43 are both arranged inside the cavity 103. The fourth light emitted by the fourth light-emitting component 34 can be directed toward the third optical glass component 43, and the fourth light is guided by the third optical glass component 43 to one side of the second window 102, so that the fourth light can illuminate the detected component arranged near the second window 102, thereby improving the supplementary lighting effect on the spare part side component.
[0035] It is understood that the visual inspection combined light source device 100 in this application, through the cooperation of light-emitting components (such as the first light-emitting component 31, the second light-emitting component 32, the third light-emitting component 33, and the fourth light-emitting component 34 mentioned above) and optical glass components, can achieve supplementary lighting to one side of the second window 102. This provides sufficient supplementary lighting to the surface of the inspected component during image acquisition by the camera 2, making the image acquired by the camera 2 clearer and ensuring image clarity. This helps inspectors accurately detect minor defects on the inspected component based on the image acquired by the camera 2. Specifically, the better the image quality acquired by the camera 2, the higher the accuracy of defect judgment on the inspected component.
[0036] Combination Figure 1 and Figure 2 As shown, the first window 101 and the second window 102 are respectively formed on the top wall and bottom wall of the housing 1 arranged opposite each other in the vertical direction. The camera 2 is arranged above the housing 1, and the image acquisition module in the camera 2 is arranged facing the first window 101, so that the camera 2 can acquire the image of the detected component arranged near the second window 102 through the first window 101.
[0037] It should be noted that the component being inspected can be constructed as a circuit board 200, an IC carrier board (packaging substrate), etc. Taking circuit board 200 as an example, after the circuit board 200 undergoes a tin plating process, the surface of the circuit board 200 will exhibit depressions or protrusions of different shapes and depths. The visual inspection combined light source device 100 acquires images of the circuit board 200 to obtain clear images that can show minor defects, thereby providing reliable judgment basis for inspection personnel.
[0038] Furthermore, the image acquisition trajectory 201 in this application is arranged at an angle relative to the vertical direction. That is, the image acquisition trajectory 201 of the camera 2 has a certain angle with the vertical direction, so that the camera 2 acquires images in a non-perpendicular manner to the second window 102. Thus, the images acquired by the camera 2 can better present the depressions or protrusions on the surface of the inspected component, further improving the image acquisition effect of the visual inspection combined light source device 100.
[0039] like Figure 2 As shown, the component to be inspected is arranged outside the housing 1 and near the second window 102. The light-emitting assembly and the optical glass assembly can work together to provide supplementary light to the component to improve the clarity of the image acquired by the visual inspection combined light source device 100. The component to be inspected is typically arranged horizontally so that the surface to be inspected is fully presented at the image acquisition module of the camera 2.
[0040] It should be noted that currently, in the field of visual inspection technology, a camera 2, in conjunction with a light source, can acquire surface images of components such as circuit boards 200, so that defects formed on the surface of the inspected components can be presented in an image format. However, in related technologies, the image acquisition effect of visual inspection devices on the inspected components is not ideal, failing to clearly and fully present the surface defects of the inspected components in the image, thus failing to provide reliable judgment criteria for inspectors and affecting the inspection results.
[0041] In this application, the light-emitting component and the optical glass component work together to supplement light to one side of the second window 102, thereby improving the image acquisition clarity of the inspected component near the second window 102 by the camera 2. By fully illuminating the area where different regular-shaped foreign objects (such as depressions and protrusions) are located on the surface of the inspected component, a clear image showing minute defects can be obtained, providing a reliable basis for the inspection personnel's judgment. At the same time, the image acquisition trajectory 201 of the camera 2 is set at an angle relative to the vertical direction, so that the image acquired by the camera 2 can better show the contour of the depression or protrusion, making it easier for the inspection personnel to judge the defects presented in the image.
[0042] Reference Figure 2As shown, in some embodiments of this application, the angle between the image acquisition trajectory 201 of the camera 2 and the vertical direction is within the range of 5°-20°, preferably 13°. The camera 2 can be fixed by a clamping mechanism to maintain the position of the camera 2 relative to the housing 1.
[0043] like Figure 2 As shown, in some embodiments of this application, the second window 102 is horizontally arranged, the first light-emitting component 31 has a first light-emitting surface 311, the first light is emitted from the first light-emitting surface 311, and the angle between the first light-emitting surface 311 and the horizontal plane is α, and satisfies the relationship: 80°≤α≤100°.
[0044] The first optical glass assembly 41 is disposed on the light-emitting side of the first light-emitting assembly 31. The light emitted through the first light-emitting surface 311 can be directed to the first optical glass assembly 41, and the first optical glass assembly 41 can guide the first light to the second window 102 to supplement the light to the detected component and improve the image acquisition effect of the camera 2 on the detected component.
[0045] It should be noted that the first optical glass assembly 41 can be constructed as a high-definition semi-transparent and semi-reflective optical glass assembly, thereby reflecting the first light beam toward the second window 102 through the first optical glass assembly 41. When the angle α between the first light-emitting surface 311 and the horizontal plane meets the above parameter range, it facilitates the arrangement of the first light-emitting assembly 31 in the cavity 103 and can ensure the supplementary lighting effect toward the second window 102.
[0046] In some embodiments of this application, the first light-emitting component 31 can be fixed at a certain position in the cavity 103. That is, the angle between the first light-emitting surface 311 and the horizontal plane is kept fixed. At this time, the reflection position of the first light can be adjusted by adjusting the angle of the first optical glass component 41 so as to guide the first light to a position suitable for illuminating the component being tested.
[0047] It is understood that the first light-emitting component 31 can also be rotatably arranged within the cavity 103. That is, the tilt angle between the first light-emitting surface 311 and the horizontal plane can be adjusted by rotating the first light-emitting component 31, so as to adjust the first light-emitting surface 311 to a position suitable for cooperating with the first optical glass component 41. The first light-emitting component 31 and the first optical glass component 41 can be fixed in the cavity 103 by clamping mechanism or by bolts or other connecting parts. No specific limitation is made here, as long as it can satisfy the requirement that the first light beam is guided to one side of the second window 102 through the first light-emitting component 31 and the first optical glass component 41 to achieve supplementary lighting.
[0048] like Figure 2 As shown, in some embodiments of this application, the second light-emitting component 32 has a second light-emitting surface 321, the third light-emitting component 33 has a third light-emitting surface 331, and the included angle between the second light-emitting surface 321 and the third light-emitting surface 331 is β, which satisfies the relationship: 135°≤β≤165°.
[0049] The second light-emitting surface 321 and the third light-emitting surface 331 are both used to emit light (i.e., the second light and the third light mentioned above) to one side of the second optical glass assembly 42. The second optical glass assembly 42 can be constructed as a high-brightness linear optical glass assembly (e.g., diffuse reflection transparent glass) to reflect light to one side of the second window 102 (e.g., diffuse reflection) through the second optical glass assembly 42 to supplement the light to the detected component arranged at the second window 102.
[0050] When the angle between the second light-emitting surface 321 and the third light-emitting surface 331 meets the above parameter range, the incident light amount at the second optical glass assembly 42 can be effectively guaranteed to ensure the supplementary lighting effect at the detected component, and it also facilitates the arrangement of the second light-emitting assembly 32 and the third light-emitting assembly 33 in the cavity 103. It is understood that if the angle β between the second light-emitting surface 321 and the third light-emitting surface 331 is too large or too small, it may cause a waste of light energy.
[0051] like Figure 2 As shown, in some embodiments of this application, the second window 102 is horizontally arranged, the fourth light-emitting component 34 has a fourth light-emitting surface 341, the angle between the fourth light-emitting surface 341 and the horizontal plane is γ, and satisfies the relationship: 30°≤γ≤65°.
[0052] The third optical glass assembly 43 is disposed on the light-emitting side of the fourth light-emitting assembly 34. The light emitted from the fourth light-emitting surface 341 can be directed to the third optical glass assembly 43, and the third optical glass assembly 43 can guide the fourth light to the second window 102 to supplement the light to the detected component and improve the image acquisition effect of the camera 2 on the detected component.
[0053] It should be noted that the third optical glass assembly 43 can be constructed as a high-brightness linear light source glass assembly (e.g., diffuse reflection transparent glass), so that the fourth light can be reflected to one side of the second window 102 through the third optical glass assembly 43. When the angle γ between the fourth light-emitting surface 341 and the horizontal plane meets the above parameter range, the supplementary lighting effect to one side of the second window 102 can be guaranteed, and the arrangement of the fourth light-emitting assembly 34 in the cavity 103 can be facilitated.
[0054] Combination Figure 1 and Figure 2As shown, in the vertical direction, at least a portion of the second optical glass assembly 42 is disposed opposite to the second window 102, and at least a portion of the third optical glass assembly 43 is disposed opposite to the second window 102.
[0055] Reference Figure 2 In a specific embodiment of this application, the first light-emitting component 31 is arranged on one side near the first window 101, and the first light-emitting component 31 is located in the area above the second light-emitting component 32 and the third light-emitting component 33 in the cavity 103. Moreover, the first light-emitting component 31 is adapted to avoid the first window 101, so as to avoid the first light-emitting component 31 being arranged on the image acquisition trajectory 201 and affecting the image acquisition effect of the camera 2.
[0056] Furthermore, the angled opening formed by the second light-emitting surface 321 and the third light-emitting surface 331 faces towards the second window 102, and the second optical glass assembly 42 is located between the light-emitting sides of the second light-emitting assembly 32 and the third light-emitting assembly 33 and the second window 102, so as to provide supplementary lighting for the detected component by directing the second and third light rays toward the second window 102 through the second optical glass assembly 42. Simultaneously, the fourth light-emitting assembly 34 is arranged near the second window 102, and the third optical glass assembly 43 is located between the fourth light-emitting assembly 34 and the third optical glass assembly 43, so as to provide supplementary lighting for the detected component by directing the fourth light rays toward the second window 102 through the third optical glass assembly 43.
[0057] like Figure 2 As shown, in some embodiments of this application, the first light-emitting component 31, the second light-emitting component 32, and the third light-emitting component 33 are located on a first side of the image acquisition trajectory 201 of the camera 2 in a first direction, and the fourth light-emitting component 34 is located on a second side of the image acquisition trajectory 201 in the first direction. Therefore, the first light-emitting component 31, the second light-emitting component 32, the third light-emitting component 33, and the fourth light-emitting component 34 can avoid obstructing the image acquisition trajectory 201, ensuring the image acquisition effect of the camera 2 on the detected component.
[0058] Reference Figure 2 The first light-emitting component 31, the second light-emitting component 32, and the third light-emitting component 33 are arranged on the same side of the image acquisition trajectory 201, and the first light-emitting component 31 is arranged above the second light-emitting component 32 and the third light-emitting component 33, so that the first light-emitting component 31 is arranged in an area in the cavity 103 that is suitable for avoiding the second light-emitting component 32 and the third light-emitting component 33.
[0059] Understandably, the first light emitted by the first light-emitting component 31 is directed toward the first optical glass component 41 and reflected by the first optical glass component 41 toward the second window 102. Preferably, the path of the light reflected by the first optical glass component 41 coincides with the image acquisition trajectory 201 to improve the supplementary lighting effect of the first light and to ensure that the reflected light avoids other light-emitting components (such as the second light-emitting component 32 and the fourth light-emitting component 34), thus guaranteeing the supplementary lighting effect.
[0060] like Figure 2 As shown in a further embodiment of this application, the second optical glass assembly 42 and the third optical glass assembly 43 are respectively disposed on both sides of the image acquisition trajectory 201 in the first direction, thereby facilitating the arrangement of the second optical glass assembly 42 in the area corresponding to the second light-emitting assembly 32 and the third light-emitting assembly 33, and the arrangement of the third optical glass assembly 43 in the area corresponding to the fourth light-emitting assembly 34, and enabling the first optical glass assembly 41 and the second optical glass assembly 42 to avoid the image acquisition trajectory 201, thus ensuring the image acquisition effect of the camera 2.
[0061] like Figure 1 As shown, in some embodiments of this application, the housing 1 is provided with a first fixing groove 11, which passes through the side wall of the housing 1 in the second direction, and the second optical glass assembly 42 is retractably engaged with the first fixing groove 11, thereby selectively mounting the second optical glass assembly 42 on the housing 1.
[0062] The first fixing groove 11 connects the outside of the housing 1 to the cavity 103, allowing the second optical glass assembly 42 to be pulled out from the outside of the housing 1. This facilitates cleaning of the second optical glass assembly 42 (e.g., removing dust deposits on its surface), making the operation simple and convenient. Simultaneously, the first fixing groove 11 guides the pulling action of the second optical glass assembly 42, improving its reliability and stability during the pulling process.
[0063] like Figure 1 As shown, in some embodiments of this application, the housing 1 is provided with a second fixing groove 12, which is disposed through the side wall of the housing 1 in the second direction, and the third optical glass assembly 43 is retractably engaged with the second fixing groove 12, thereby selectively mounting the third optical glass assembly 43 on the housing 1.
[0064] The second fixing groove 12 connects the outside of the housing 1 to the cavity 103, allowing the third optical glass assembly 43 to be pulled out from the outside of the housing 1. This facilitates cleaning of the third optical glass assembly 43 (e.g., removing dust deposits on its surface), making the operation simple and convenient. Simultaneously, the second fixing groove 12 guides the pulling action of the third optical glass assembly 43, improving its reliability and stability during the pulling process.
[0065] It is understood that the housing 1 can simultaneously have a first fixing groove 11 and a second fixing groove 12, thereby enabling the simultaneous assembly and disassembly of the second optical glass assembly 42 and the third optical glass assembly 43. This facilitates cleaning of the second optical glass assembly 42 and the third optical glass assembly 43, ensuring their light reflection performance. Furthermore, the first fixing groove 11 and the second fixing groove 12 are spaced apart in the first direction of the housing 1, thus preventing interference between the second optical glass assembly 42 and the third optical glass assembly 43.
[0066] In some embodiments of this application, the first light emitted by the first light-emitting component 31 is white light, so as to supplement white light to one side of the second window 102 through the first light-emitting component 31. The first light-emitting component may be composed of a coaxial LED light bead board arranged at equal intervals and capable of emitting white light.
[0067] In some embodiments of this application, the second light emitted by the second light-emitting component 32 includes infrared light, and the third light emitted by the third light-emitting component 33 is white light. The second light-emitting component may be composed of an LED bead board capable of emitting infrared light, and the third light-emitting component 33 may be composed of an LED bead board capable of emitting white light, thus enabling the third light-emitting component to emit white light.
[0068] It should be noted that the second light source may also include white light, that is, the second light source includes both white light and infrared light. In other words, the second light-emitting component 32 may also be composed of an LED bead board that can emit infrared light and an LED bead board that can emit white light.
[0069] It is understandable that infrared light has strong penetrating power, meaning it can pass through the ink on the surface of the circuit board 200, allowing the camera 2 to clearly capture images of defects under the ink, so that inspectors can analyze and judge the subtle defects under the ink.
[0070] In some embodiments of this application, the fourth light emitted by the fourth light-emitting component 34 is white light. The fourth light-emitting component may be composed of a coaxial LED light-emitting board arranged at equal intervals and capable of emitting white light.
[0071] Among them, the above-mentioned structure of the light-emitting component can simultaneously satisfy multiple requirements to improve the supplementary lighting effect to one side of the second window 102.
[0072] like Figure 2 As shown, in some embodiments of this application, the first light-emitting component 31 is provided with a first heat dissipation fin 312 on the side opposite to the first light-emitting surface 311, so as to improve the heat dissipation performance of the first light-emitting component 31 through the first heat dissipation fin 312, prevent the first light-emitting component 31 from being damaged due to excessive temperature during long-term operation, and help extend the service life of the first light-emitting component 31.
[0073] like Figure 2 As shown, in some embodiments of this application, the second light-emitting component 32 is provided with a second heat dissipation fin 322 on the side opposite to the second light-emitting surface 321, so as to improve the heat dissipation performance of the second light-emitting component 32 through the second heat dissipation fin 322, prevent the second light-emitting component 32 from being damaged due to excessive temperature during long-term operation, and help extend the service life of the second light-emitting component 32.
[0074] like Figure 2 As shown, in some embodiments of this application, the third light-emitting component 33 is provided with a third heat dissipation fin 332 on the side opposite to the third light-emitting surface 331, so as to improve the heat dissipation performance of the third light-emitting component 33 through the third heat dissipation fin 332, prevent the third light-emitting component 33 from being damaged due to excessive temperature during long-term operation, and help extend the service life of the third light-emitting component 33.
[0075] like Figure 2 As shown, in some embodiments of this application, the fourth light-emitting component 34 is provided with a fourth heat dissipation fin 342 on the side opposite to the fourth light-emitting surface 341, so as to improve the heat dissipation performance of the fourth light-emitting component 34 through the fourth heat dissipation fin 342, prevent the fourth light-emitting component 34 from being damaged due to excessive temperature during long-term operation, and help extend the service life of the fourth light-emitting component 34.
[0076] Each light-emitting component can be equipped with a heat dissipation fin structure to improve the heat dissipation efficiency of the light-emitting component. Furthermore, the arrangement of the heat dissipation fins in the light-emitting component is suitable for avoiding the light-emitting surface, so as to ensure the light-emitting effect of the light-emitting component.
[0077] like Figure 2As shown in a further embodiment of this application, the visual inspection combined light source device 100 further includes an air supply device 5. The air supply device 5 is disposed on the housing 1 and is used to supply air into the cavity 103 so that the air in the cavity 103 is discharged through the airflow formed by the air supply device 5. The heat generated by the light-emitting component can also be discharged along with the air, thereby reducing the heat in the housing 1 and extending the service life of the light-emitting component.
[0078] The air supply device 5 can be configured as a fan, which can blow the air outside the housing 1 into the cavity 103 under the action of the fan, and then discharge the air from the cavity after passing through the light-emitting component.
[0079] In some embodiments of this application, the housing 1 is provided with a plurality of terminals 6, which are used to connect to an external power source of the visual inspection combined light source device 100 so as to power the light-emitting component through the external power source and realize the supplementary lighting function of the visual inspection combined light source device 100.
[0080] The arrangement of the terminal 6 on the housing 1 can be adapted to the position of the light-emitting component in the cavity 103, and no specific limitation is made here.
[0081] The visual inspection combined light source device 100 according to the embodiments of this application has at least the following advantages compared with the prior art:
[0082] (1) By cooperating with the light-emitting component and the optical glass component, supplementary light is provided to one side of the second window 102 to improve the image acquisition clarity of the detected component near the second window 102 by the camera 2. The area where the foreign objects of different regular shapes (such as: depressions and protrusions) on the surface of the detected component are fully illuminated by the light, so as to obtain a clear image showing the tiny defects and provide a reliable basis for the judgment of the inspectors.
[0083] (2) The image acquisition trajectory 201 of the camera 2 is tilted relative to the vertical direction, so that the image acquired by the camera 2 can better present the contour of the depression or convexity, making it easier for the inspector to judge the defects presented in the image.
[0084] (3) The second light-emitting component 32 can emit infrared light, so that the camera 2 can clearly capture the defect image under the ink, so that the inspectors can analyze and judge the subtle defects under the ink.
[0085] (4) The visual inspection combined light source device 100 is equipped with an air supply device 5, which can effectively reduce the temperature inside the cavity 103 and extend the service life of the light output component.
[0086] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0087] In the description of this application, "first feature" and "second feature" may include one or more of the features.
[0088] In the description of this application, "multiple" means two or more.
[0089] In the description of this application, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or the first and second features being in contact through another feature between them.
[0090] In the description of this application, the terms "above," "over," and "on top" for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicate that the first feature is at a higher horizontal level than the second feature.
[0091] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0092] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A visual inspection combined light source device, characterized in that, include: The housing (1) has a cavity (103) and the housing (1) is formed with a first window (101) and a second window (102); A camera (2) is set opposite to the first window (101) and is used to acquire images, and the image acquisition trajectory (201) of the camera (2) is set at an angle relative to the vertical direction; The first light-emitting component (31) and the first optical glass component (41) are arranged in the cavity (103), and the first light emitted by the first light-emitting component (31) is directed toward the first optical glass component (41), and the first optical glass component (41) guides the first light to one side of the second window (102). The second light-emitting component (32), the third light-emitting component (33), and the second optical glass component (42) are arranged in the cavity (103). The second light emitted by the second light-emitting component (32) and the third light emitted by the third light-emitting component (33) are respectively directed toward the second optical glass component (42), and the second optical glass component (42) guides the second light and the third light to one side of the second window (102). The fourth light-emitting component (34) and the third optical glass component (43) are both arranged in the cavity (103), and the fourth light emitted by the fourth light-emitting component (34) is adapted to be directed toward the third optical glass component (43), and the third optical glass component (43) guides the first light to one side of the second window (102).
2. The visual inspection combined light source device according to claim 1, characterized in that, The second window (102) is horizontally positioned, and the first light-emitting component (31) has a first light-emitting surface (311). The angle between the first light-emitting surface (311) and the horizontal plane is α, and the relationship is satisfied: 80°≤α≤100°.
3. The visual inspection combined light source device according to claim 1, characterized in that, The second light-emitting component (32) has a second light-emitting surface (321), and the third light-emitting component (33) has a third light-emitting surface (331). The angle between the second light-emitting surface (321) and the third light-emitting surface (331) is β, and satisfies the relationship: 135°≤β≤165°.
4. The visual inspection combined light source device according to claim 1, characterized in that, The second window (102) is horizontally positioned, and the fourth light-emitting component (34) has a fourth light-emitting surface (341). The angle between the fourth light-emitting surface (341) and the horizontal plane is γ, and satisfies the relationship: 30°≤γ≤65°.
5. The visual inspection combined light source device according to any one of claims 1-4, characterized in that, The first light-emitting component (31), the second light-emitting component (32) and the third light-emitting component (33) are located on the first side of the image acquisition trajectory (201) of the camera (2) in the first direction, and the fourth light-emitting component (34) is located on the second side of the image acquisition trajectory (201) in the first direction.
6. The visual inspection combined light source device according to claim 5, characterized in that, The second optical glass assembly (42) and the third optical glass assembly (43) are respectively disposed on both sides of the image acquisition trajectory (201) in the first direction.
7. The visual inspection combined light source device according to claim 1, characterized in that, The housing (1) is provided with a first fixing groove (11), the first fixing groove (11) is disposed through the side wall of the housing (1) in the second direction, and the second optical glass assembly (42) is retractably engaged with the first fixing groove (11). And / or, the housing (1) is provided with a second fixing groove (12), the second fixing groove (12) is disposed through the side wall of the housing (1) in the second direction, and the third optical glass assembly (43) is retractably engaged with the second fixing groove (12).
8. The visual inspection combined light source device according to claim 1, characterized in that, The first light emitted by the first light-emitting component (31) is white light; And / or, the second light emitted by the second light-emitting component (32) includes infrared light, and the third light emitted by the third light-emitting component (33) is white light; And / or, the fourth light emitted by the fourth light-emitting component (34) is white light.
9. The visual inspection combined light source device according to claim 1, characterized in that, The first light-emitting component (31) has a first heat dissipation fin (312) on the side opposite to the first light-emitting surface (311); And / or, the second light-emitting component (32) is provided with a second heat dissipation fin (322) on the side opposite to the second light-emitting surface (321); And / or, the third light-emitting component (33) is provided with a third heat dissipation fin (332) on the side opposite to the third light-emitting surface (331); And / or, the fourth light-emitting component (34) is provided with a fourth heat dissipation fin (342) on the side opposite to the fourth light-emitting surface (341).
10. The visual inspection combined light source device according to claim 9, characterized in that, The visual inspection combined light source device also includes an air supply device (5), which is located in the housing (1) and is used to supply air into the cavity (103).