Main control unit structure

Abstract

The utility model discloses a main control unit structure, and relates to the technical field of control units. The wiring box comprises a bottom box and an upper box, the bottom box and the upper box are installed in an inserted mode, and threading guide pipes are arranged on the two side walls of the bottom box. According to the utility model, the bottom box and the upper box are installed in an inserted manner, and the main control unit module assembly is integrated inside, so that the modular design is realized, the size of the control unit is smaller, the control unit can be conveniently installed in a narrow space, and the maintenance process is greatly simplified; a power board, a current acquisition board, a temperature acquisition board, a communication control board and a controller main control board are integrated, and the functions of signal input, signal output and network communication are realized through two groups of controller signal wiring ports, a bus internet port, a controller station number display and a controller station number selection key. The highly integrated design reduces cable connection among the modules, reduces the complexity of the system and the risk of electromagnetic interference, and improves the stability of signal transmission.

Description

Technical Field

[0001] This utility model relates to the field of control unit technology, specifically to a main control unit structure. Background Technology

[0002] With the development of industrial automation, power monitoring and other fields, the requirements for control units are becoming increasingly demanding. Existing control units have certain limitations in terms of functional integration, signal processing accuracy, and network communication stability, making it difficult to meet the diverse needs of complex industrial environments.

[0003] Currently, common control units typically consist of multiple functional modules, such as a main control board, communication board, temperature acquisition board, and power control board. However, the integration between these modules is low, resulting in a large control unit size and inconvenient installation and maintenance. For example, the connection between the main control board and the temperature acquisition board, power control board, etc., often requires a large number of cables, which not only increases the complexity of the system but also easily introduces electromagnetic interference, affecting the accurate transmission of signals.

[0004] Therefore, a main control unit structure is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a main control unit structure in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] A main control unit structure includes a base box and an upper box, which are plugged into each other. Wiring conduits are provided on both side walls of the base box, and current acquisition sensors are fitted onto the surface of the conduits. A main control unit module assembly is housed inside the base box and the upper box. The main control unit module assembly has two sets of controller signal wiring ports, used for inputting and outputting control signals, respectively. The main control unit module assembly also includes a bus internet port, a controller station number display, and a controller station number selection button.

[0008] Furthermore, the main control unit module includes a power board and a current acquisition board vertically inserted into the bottom box, and a temperature acquisition board is connected to the power board and the current acquisition board. Two sets of controller signal wiring ports are fixedly installed on the temperature acquisition board. A communication control board is fixedly connected to the temperature acquisition board, and a controller main control board is fixedly connected to the communication control board. The bus internet port, controller station number display, and controller station number selection button are located on the controller main control board and are plugged into the top surface of the bottom box. The wiring conduit is connected to the power board and the current acquisition board.

[0009] Furthermore, multiple sets of heat dissipation holes are provided on both sides of the bottom box, and mounting protrusions are installed on both sides of the bottom box, with mounting holes provided on the mounting protrusions.

[0010] Furthermore, the bottom surface of the base box has a mounting groove, and a guide rail mounting buckle is provided in the mounting groove.

[0011] Furthermore, two sets of controller terminal covers are hinged to the top surface of the upper box, and the two sets of controller terminal covers are respectively set to correspond to the two sets of controller signal wiring ports.

[0012] Furthermore, the inner wall of the bottom box is provided with a buckle protrusion, and the surface of the upper box is provided with a buckle groove. When the bottom box and the upper box are closed, the buckle protrusion and the buckle groove are engaged.

[0013] The beneficial effects of this utility model are as follows:

[0014] By plugging the bottom box and the top box together, and integrating the main control unit module components inside, a modular design is achieved. This not only makes the control unit smaller and easier to install in a small space, but also greatly simplifies the maintenance process.

[0015] By integrating a power board, current acquisition board, temperature acquisition board, communication control board, and controller main control board, and through two sets of controller signal wiring ports, bus Internet port, controller station number display, and controller station number selection button, the system realizes signal input, output, and network communication functions. The highly integrated design reduces the cable connections between modules, reduces the complexity of the system and the risk of electromagnetic interference, and improves the stability of signal transmission.

[0016] By installing a current acquisition sensor on the surface of the conduit, real-time current data can be collected from the power conductors passing through the conduit. This enables the control unit to accurately monitor the operating status of the power system, detect abnormal currents in a timely manner, and provide strong protection for the safe operation of the system. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a top view of the present invention;

[0019] Figure 3 This is a partial schematic diagram of the present invention;

[0020] Figure 4 This is a schematic diagram of the base box of this utility model;

[0021] Reference numerals: 1. Base box; 11. Heat dissipation hole; 12. Mounting protrusion; 13. Guide rail mounting clip; 2. Upper box; 21. Controller terminal cover; 3. Wiring conduit; 4. Current acquisition sensor; 5. Main control unit module assembly; 501. Power board and current acquisition board; 502. Temperature acquisition board; 503. Communication control board; 504. Controller main control board; 6. Controller signal wiring port; 7. Bus Internet port; 8. Controller station number display; 9. Controller station number selection button. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0025] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] like Figures 1 to 4As shown, a main control unit structure includes a base box 1 and an upper box 2, which are plugged into each other. Conduits 3 are provided on both side walls of the base box 1, and current acquisition sensors 4 are fitted onto the surface of the conduits 3. A main control unit module assembly 5 is housed inside the base box 1 and the upper box 2. The main control unit module assembly 5 has two sets of controller signal wiring ports 6, used for input and output of control signals respectively. The main control unit module assembly 5 also has a bus internet port 7, a controller station number display 8, and a controller station number selection button 9. More specifically, the two sets of controller signal wiring ports 6, the bus internet port 7, the controller station number display 8, and the controller station number selection button 9 are combined and connected to the main control unit module assembly 5. The controller signal wiring ports 6 are then connected to the input and output control wires respectively. The power wires are inserted into the conduits 3, and the current acquisition sensors 4 on the surface of the conduits 3 are used to acquire current data.

[0027] The main control unit module component 5 includes a power board and a current acquisition board 501 vertically inserted into the bottom box 1, with a temperature acquisition board 502 connected to the power board and current acquisition board 501. Two sets of controller signal wiring ports 6 are fixedly installed on the temperature acquisition board 502, and a communication control board 503 is fixedly connected to the temperature acquisition board 502. A controller main control board 504 is fixedly connected to the communication control board 503. A bus internet port 7, a controller station number display 8, and a controller station number selection button 9 are located on the controller main control board 504 and are plugged into the top surface of the bottom box 1. A wiring conduit 3 is connected to the power board and the current acquisition board 501. More specifically, the communication control board 503 uses an external 485 communication signal isolation circuit. By integrating the power board and current acquisition board 501, the temperature acquisition board 502, the communication control board 503, and the controller main control board 504 into the bottom box 1 and the upper box 2, it has the advantage of small size.

[0028] Multiple sets of heat dissipation holes 11 are provided on both side walls of the bottom box 1, and mounting protrusions 12 are installed on both side walls, with mounting holes provided on the mounting protrusions 12. More specifically, the multiple sets of heat dissipation holes 11 on both side walls of the bottom box 1 are used to dissipate heat from the main control unit module component 5 inside the bottom box 1 and the upper box 2, and the mounting holes on the mounting protrusions 12 on both side walls of the bottom box 1 are used to install the module.

[0029] The bottom surface of the base box 1 has a mounting groove, and a guide rail mounting clip 13 is provided in the mounting groove. More specifically, the guide rail mounting clip 13 is installed in the mounting groove on the bottom surface of the base box 1, so that it can be installed on the guide rail via the guide rail mounting clip 13.

[0030] Two sets of controller terminal covers 21 are hinged to the top surface of the upper box 2, and the two sets of controller terminal covers 21 are respectively arranged corresponding to two sets of controller signal wiring ports 6. More specifically, the two sets of controller terminal covers 21 hinged to the top surface of the upper box 2 correspond to the two sets of controller signal wiring ports 6, thereby protecting the controller signal wiring ports 6 and the control wires on the controller signal wiring ports 6.

[0031] The inner wall of the bottom box 1 is provided with a snap-fit ​​protrusion, and the surface of the upper box 2 is provided with a snap-fit ​​groove. When the bottom box 1 and the upper box 2 are closed, the snap-fit ​​protrusion and the snap-fit ​​groove are engaged. More specifically, the snap-fit ​​protrusion on the bottom box 1 and the snap-fit ​​groove on the surface of the upper box 2 engage with each other, enabling the assembly of the bottom box 1 and the upper box 2.

[0032] In summary: The two sets of controller signal wiring ports 6, bus Internet port 7, controller station number display 8 and controller station number selection button 9 are combined and connected to the main control unit module component 5. The controller signal wiring ports 6 are then connected to the input and output control wires respectively. The power wires are passed through the conduit 3, and the current acquisition sensor 4 on the surface of the conduit 3 is used to collect the current data.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A main control unit structure, characterized in that, Includes a bottom box (1) and an upper box (2), which are installed by plugging in. The bottom box (1) has conduits (3) on both sides of its side walls. A current acquisition sensor (4) is fitted on the surface of the conduit (3). The bottom box (1) and the upper box (2) are equipped with a main control unit module assembly (5). The main control unit module assembly (5) is equipped with two sets of controller signal wiring ports (6), which are used for input and output of control signals, respectively. The main control unit module assembly (5) is equipped with a bus Internet port (7), a controller station number display (8), and a controller station number selection button (9).

2. The main control unit structure according to claim 1, characterized in that, The main control unit module component (5) includes a power board and a current acquisition board (501) vertically inserted into the bottom box (1), and a temperature acquisition board (502) is connected to the power board and the current acquisition board (501). Two sets of controller signal wiring ports (6) are fixedly installed on the temperature acquisition board (502). A communication control board (503) is fixedly connected to the temperature acquisition board (502). A controller main control board (504) is fixedly connected to the communication control board (503). The bus Internet port (7), the controller station number display (8), and the controller station number selection button (9) are set on the controller main control board (504) and are inserted into the top surface of the bottom box (1). The wiring conduit (3) is connected to the power board and the current acquisition board (501).

3. The main control unit structure according to claim 1, characterized in that, The bottom box (1) has multiple sets of heat dissipation holes (11) on both sides, and mounting protrusions (12) are installed on both sides, with mounting holes on the mounting protrusions (12).

4. The main control unit structure according to claim 1, characterized in that, The bottom surface of the base box (1) has an installation groove, and a guide rail mounting buckle (13) is provided in the installation groove.

5. The main control unit structure according to claim 1, characterized in that, The top surface of the upper box (2) is hinged with two sets of controller terminal covers (21), and the two sets of controller terminal covers (21) are respectively set to correspond to the two sets of controller signal wiring ports (6).

6. The main control unit structure according to claim 1, characterized in that, The inner wall of the bottom box (1) is provided with buckle protrusions, and the surface of the upper box (2) is provided with a slot. When the bottom box (1) and the upper box (2) are covered, their buckle protrusions and slots are engaged.

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