Coked taro resistant starch processing and size mixing device
By combining the separation and pulverization mechanisms, the problems of large footprint, difficult maintenance, and poor homogenization effect of taro resistant starch processing equipment have been solved, achieving efficient and continuous starch processing and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520397114.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-08
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-08
AI Technical Summary
Existing taro resistant starch processing equipment occupies a large space, is difficult to maintain, and has poor homogenization effect, resulting in low production efficiency.
A slurry preparation device for processing taro resistant starch, comprising a separation and preparation mechanism and a crushing mechanism, was designed. The separation and preparation mechanism generates vibration by driving a ramming rod to collide with a top rod via a motor, which, together with a scraper and a stirring frame, achieves efficient filtration and stirring. The crushing mechanism achieves efficient crushing through a crushing roller and a cutting head. The combination of the two improves processing efficiency and quality.
It enables efficient and continuous processing of taro resistant starch in a relatively small footprint, improving product quality and production efficiency while reducing equipment maintenance difficulty.
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Figure CN223846780U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of processing sizing of resistant starch of taro, specifically to a processing sizing device of resistant starch of taro. BACKGROUND
[0002] Resistant starch of taro is a product that makes taro starch have high resistant starch characteristics through special processing. Resistant starch refers to starch that is not digested and absorbed in the gastrointestinal tract, and it has the effects of regulating blood sugar, promoting intestinal health, and enhancing satiety. The production process of resistant starch of taro usually includes high-temperature and low-humidity treatment of taro starch, which makes it remain undigested for a long time during digestion, thus possessing the characteristics of resistant starch. Through this process, resistant starch of taro can better meet the market demand for low GI (glycemic index) food and is widely used in functional food, weight loss food, and the diet of diabetic patients. For this type of processing, the sizing device plays a key role. The sizing device usually includes mixing, heating, and cooking function modules, which can uniformly mix taro starch with water and make the starch undergo physical changes through appropriate temperature control means to improve its resistance. Modern sizing devices also have automatic control systems that can accurately adjust the temperature, flow rate, and processing time of the slurry to ensure the stability and consistency of the product. In addition, some devices are equipped with a vacuum system to reduce oxidation reactions and prevent product quality from declining. The application of these devices greatly improves production efficiency and product controllability, making the industrialization of resistant starch of taro possible.
[0003] Some traditional devices are still widely used due to their low cost, but this type of device has a similar assembly line type of processing device due to the multiple processing steps required by the product manufacturing process, resulting in large equipment footprint and maintenance difficulties due to multiple devices. At the same time, this type of product has strict requirements for homogenization, and existing homogenization equipment cannot produce products with better quality. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a processing sizing device of resistant starch of taro to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a processing sizing device of resistant starch of taro, comprising a base and a sizing kettle fixedly connected to the upper surface of the base, a separation sizing mechanism is arranged inside the sizing kettle, and a crushing mechanism is arranged on one side of the sizing kettle.
[0006] The separation and sizing mechanism includes a kettle cover arranged on the upper side of the sizing kettle, a discharge cylinder fixedly connected inside the kettle cover, one end of the discharge cylinder extending through the sizing cylinder to the inside of the sizing cylinder, a support sleeve fixedly connected to the upper end of the discharge cylinder, a motor fixedly connected inside the support sleeve, the motor output extending through the discharge cylinder to the inside of the sizing kettle, an ejection disc fixedly connected to the motor output, a filter plate fixedly connected inside the sizing kettle, a heating disc arranged inside the sizing kettle, a connecting cylinder fixedly connected to the lower surface of the filter plate, a spring fixedly connected inside the connecting cylinder, a top rod slidingly connected inside the connecting cylinder, a knock rod, a dialing table and a scraper fixedly connected to the motor output, the scraper being arranged on the upper surface of the filter plate, an adjusting column fixedly connected inside the sizing kettle, a stirring frame slidingly connected to the outer wall of the adjusting column, the dialing table being slidingly connected inside the stirring frame, a cam groove being formed in the stirring frame, a protruding block fixedly connected to the outer wall of the adjusting column, and the protruding block being slidingly connected inside the cam groove.
[0007] Preferably, the discharge cylinder is provided with an opening on one side.
[0008] Preferably, a plurality of columnar openings are formed in the stirring frame.
[0009] Preferably, a rod-shaped structure and a spiral disc-shaped structure are fixedly connected to the outer wall of the stirring frame.
[0010] Preferably, the crushing mechanism includes a crushing cylinder arranged on one side of the upper end of the sizing kettle, a support column fixedly connected between the sizing kettle and the crushing cylinder, a sizing pipe communicated between the crushing cylinder and the inside of the sizing kettle, a support sleeve fixedly connected to one side of the crushing cylinder, a motor fixedly connected inside the support sleeve, a crushing roller fixedly connected to the output end of the motor, a cutting head fixedly connected to the outer wall of the crushing roller, a residue discharge disc fixedly connected to one end of the outer wall of the crushing roller, a material leakage cylinder communicated on the upper side of the crushing cylinder, and a feeding hopper communicated on the upper side of the material leakage cylinder.
[0011] Preferably, the crushing roller and the crushing cylinder are both provided in a trapezoidal structure in cross section.
[0012] Preferably, the crushing cylinder is provided with an opening on one side, a recess is formed in the inside of the crushing cylinder and communicated with the sizing pipe, and a filtering structure is arranged in the inside of the sizing pipe.
[0013] Compared with the prior art, the present application provides a processing and sizing device for resistant starch of focus lotus root, which has the following beneficial effects:
[0014] 1. The separation and sizing mechanism is used for further processing of the crushed carambola, the mechanism comprises filtering and discharging residues and stirring work, the collision of the impact rod and the ejector rod generates vibration when the motor outputs, the filter plate filtering efficiency is improved, and the sundries are discharged through the cooperation of the ejector plate and the scraper, the time required for precipitation and separation is saved, the filtered slurry is stirred more uniformly by the stirring frame, the carambola starch processing and sizing equipment can process with smaller occupied space, higher processing quality and higher efficiency.
[0015] 2. The crushing mechanism is used for crushing carambola, and the mechanism is used for processing and treating carambola in cooperation with the separation and sizing mechanism, so that the device occupies compact space and the processing process is coherent, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0017] Figure 1 The structure schematic view of the present application;
[0018] Figure 2 The structure schematic view of another view of the present application;
[0019] Figure 3 The sectional structure schematic view of the present application;
[0020] Figure 4 The structure schematic view of the stirring frame in the present application;
[0021] Figure 5 The structure schematic view of the crushing cylinder in the present application.
[0022] In the drawings: 1, base; 2, sizing kettle; 3, separation and sizing mechanism; 301, kettle cover; 302, discharge cylinder; 303, support sleeve; 304, motor; 305, ejector plate; 306, filter plate; 307, heating disc; 308, connecting cylinder; 309, spring; 310, ejector rod; 311, impact rod; 312, dial table; 313, scraper; 314, adjusting column; 315, stirring frame; 316, cam groove; 317, cam block; 4, crushing mechanism; 401, crushing cylinder; 402, support column; 403, slurry outlet pipe; 404, support sleeve; 405, motor; 406, crushing roller; 407, cutting head; 408, residue discharge disc; 409, material leakage cylinder; 410, feeding hopper. DETAILED DESCRIPTION
[0023] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.
[0024] In the utility model, unless another explicit provision and limitation, the terms "mount", "connect", "connect", "fix" and other terms should be broad understanding, for example, can be fixed connection, can also be detachable connection, or integrated, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through the intermediate medium, can be the communication inside two elements or the interaction relationship of two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] Embodiment one:
[0026] The mechanism is used for starch separation and sizing of focus taro, and solves the problems of large device floor space and poor sizing effect, please refer to Figures 1-5 The utility model provides a kind of technical scheme: a kind of taro resistant starch processing sizing device, including base 1 and the sizing kettle 2 of base 1 upper surface fixed connection, sizing kettle 2 inside is provided with separation sizing mechanism 3, sizing kettle 2 side is provided with crushing mechanism 4;
[0027] Separation sizing mechanism 3 includes kettle cover 301, kettle cover 301 is set on the upside of sizing kettle 2, kettle cover 301 is fixedly connected with discharge cylinder 302 inside, one end of discharge cylinder 302 extends to the inside of sizing cylinder and penetrates sizing cylinder, support sleeve 303 is fixedly connected with the upper end of discharge cylinder 302, motor 304 is fixedly connected with the inside of support sleeve 303, the output end of motor 304 extends to the inside of sizing kettle 2 and penetrates discharge cylinder 302, the output end of motor 304 is fixedly connected with ejection disc 305, filter plate 306 is fixedly connected in the inside of sizing kettle 2, heating disc 307 is arranged in the inside of sizing kettle 2, connecting cylinder 308 is fixedly connected with the lower surface of filter plate 306, spring 309 is fixedly connected in the inside of connecting cylinder 308, top rod 310 is slidingly connected in the inside of connecting cylinder 308, motor 304 output end is fixedly connected with knock rod 311, push table 312 and scraper 313, scraper 313 is arranged on the upper surface of filter plate 306, sizing kettle 2 is fixedly connected with adjusting column 314, stirring frame 315 is slidingly connected with the outer wall of adjusting column 314, push table 312 is slidingly connected in the inside of stirring frame 315, cam groove 316 is opened in the inside of stirring frame 315, lugs 317 are fixedly connected with the outer wall of adjusting column 314, lugs 317 are slidingly connected in the inside of cam groove 316.
[0028] Further, the discharge cylinder 302 is provided with an opening on one side.
[0029] Further, the stirring frame 315 is internally provided with a plurality of cylindrical openings.
[0030] Further, the stirring frame 315 is externally provided with a rod-shaped structure and a spiral disc-shaped structure.
[0031] Example two:
[0032] The mechanism is used for crushing the focus taro, and the mechanism cooperates with the separation and sizing mechanism 3 to solve the problem of inconsistent efficiency of the device in processing focus taro. Please refer to Figures 1-5 , and in combination with example one, it is further obtained that the crushing mechanism 4 comprises a crushing cylinder 401, the crushing cylinder 401 is arranged on one side of the upper end of the sizing kettle 2, the sizing kettle 2 and the crushing cylinder 401 are fixedly connected by a support column 402, the crushing cylinder 401 and the sizing kettle 2 are internally and communicatively provided with a pulp outlet pipe 403, the crushing cylinder 401 is fixedly connected with a support sleeve 404 on one side, the support sleeve 404 is fixedly connected with a motor 405 inside, the motor 405 is fixedly connected with a crushing roller 406 at the output end, the crushing roller 406 is fixedly connected with a cutting head 407 on the outer wall, the crushing roller 406 is fixedly connected with a residue discharge disc 408 on one end of the outer wall, the crushing cylinder 401 is communicatively provided with a material leakage cylinder 409 on the upper side, and the material leakage cylinder 409 is communicatively provided with a feeding hopper 410 on the upper side.
[0033] Further, the crushing roller 406 and the crushing cylinder 401 are both provided with a trapezoidal structure in cross section.
[0034] Further, the crushing cylinder 401 is provided with an opening on one side, a groove is internally provided in the crushing cylinder 401 and is communicatively provided with the pulp outlet pipe 403, and a filtering structure is provided inside the pulp outlet pipe 403.
[0035] In actual operation, when the device is used, the user puts the washed focus taro into the feeding hopper 410, then starts the motor 405, the motor 405 drives the crushing roller 406 to grind the focus taro and discharge the residue out of the crushing cylinder 401 by means of the residue discharge disc 408, during which the pulp flows into the sizing kettle 2 through the pulp outlet pipe 403, the user can start the motor 304, the motor 304 drives the impact rod 311 and the impact table 312 to collide to make the filter plate 306 vibrate, at the same time, the motor 304 drives the scraper 313 to gather the impurities and discharge them out through the ejection disc 305, at the same time, the impact table 312 drives the stirring frame 315 to rotate by means of the rod-shaped structure, the stirring frame 315 and the adjusting column 314 rotate relatively, the cam makes the stirring frame 315 have the functions of lifting and floating at the same time when the stirring frame 315 rotates, so that the pulp can float during stirring, the heat conversion efficiency is increased, and the product quality is improved.
[0036] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprise," "comprises," and "comprising," or any variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, unless otherwise indicated herein, the terms "first," "second," "third," etc., are not intended to denote a physical order, quantity, or importance, but rather are used for the purpose of nomenclature.
Claims
1. A kind of tar arrow resistance starch processing sizing device, including base (1) and the sizing kettle (2) of the upper surface fixed connection of base (1), it is characterized by: The inside of the sizing kettle (2) is provided with a separation and sizing mechanism (3), and one side of the sizing kettle (2) is provided with a crushing mechanism (4). The separation and sizing mechanism (3) comprises a kettle cover (301) arranged on the upper side of the sizing kettle (2), a discharge cylinder (302) fixedly connected inside the kettle cover (301), one end of the discharge cylinder (302) penetrating the sizing cylinder and extending into the inside of the sizing cylinder, a support sleeve (303) fixedly connected to the upper end of the discharge cylinder (302), a motor (304) fixedly connected inside the support sleeve (303), the output end of the motor (304) penetrating the discharge cylinder (302) and extending into the inside of the sizing kettle (2), an ejection disc (305) fixedly connected to the output end of the motor (304), a filter plate (306) fixedly connected inside the sizing kettle (2), a heating disc (307) arranged inside the sizing kettle (2), a connecting cylinder (308) fixedly connected to the lower surface of the filter plate (306), a spring (309) fixedly connected inside the connecting cylinder (308), a jacking rod (310) slidingly connected inside the connecting cylinder (308), a striking rod (311), a pushing table (312) and a scraper (313) fixedly connected to the output end of the motor (304), the scraper (313) being arranged on the upper surface of the filter plate (306), an adjusting column (314) fixedly connected inside the sizing kettle (2), a stirring frame (315) slidingly connected to the outer wall of the adjusting column (314), the pushing table (312) being slidingly connected inside the stirring frame (315), a cam groove (316) being formed inside the stirring frame (315), and a protruding block (317) fixedly connected to the outer wall of the adjusting column (314) and slidingly connected inside the cam groove (316).
2. A resistant starch processing and sizing device for arrowroot according to claim 1, wherein: An opening is formed in one side of the discharge cylinder (302).
3. The resistant starch processing and sizing device of claim 1, wherein: A plurality of columnar openings are formed inside the stirring frame (315).
4. The resistant starch processing and sizing device of claim 1, wherein: A rod-shaped structure and a spiral disc-shaped structure are fixedly connected to the outer wall of the stirring frame (315).
5. The resistant starch processing and sizing device of claim 1, wherein: The crushing mechanism (4) comprises a crushing cylinder (401) arranged on one side of the upper end of the sizing kettle (2), a support column (402) fixedly connected between the sizing kettle (2) and the crushing cylinder (401), a sizing pipe (403) in communication with the inside of the crushing cylinder (401) and the sizing kettle (2), a support sleeve (404) fixedly connected to one side of the crushing cylinder (401), a motor (405) fixedly connected inside the support sleeve (404), a crushing roller (406) fixedly connected to the output end of the motor (405), a cutting head (407) fixedly connected to the outer wall of the crushing roller (406), a residue discharge disc (408) fixedly connected to one end of the outer wall of the crushing roller (406), a material leakage cylinder (409) in communication with the upper side of the crushing cylinder (401), and a feeding hopper (410) in communication with the upper side of the material leakage cylinder (409).
6. A resistant starch processing and sizing device for arrowroot according to claim 5, wherein: The crushing roller (406) and the crushing cylinder (401) are both provided with a trapezoidal structure in cross section.
7. A resistant starch processing and sizing device for arrowroot according to claim 5, wherein: The pulverizing cylinder (401) is provided with an opening on one side, and a recess is formed in the pulverizing cylinder (401) and is in communication with a slurry outlet pipe (403), and the slurry outlet pipe (403) is provided with a filtering structure.