Preparation device of sugar vitrification granular essence

Abstract

The utility model discloses a preparation device of sugar vitrification particle essence, including storage tank, seal piston disc, piston rod and blade, wherein the storage tank includes first section and second section, the first section is tubular, the second section is funnel-shaped, the major diameter end of second section is connected with the end portion of first section, the minor diameter end of second section forms the discharge hole, and the blade is connected with the discharge hole. A discharge valve is arranged at the discharge hole; the sealing piston disc is arranged in the storage tank and is in interference fit with the first section, and the piston rod is vertically connected with the middle of the sealing piston disc; a feeding pipe is arranged on the sealing piston disc, the feeding pipe extends out of the piston, and a feeding valve is arranged on the feeding pipe; the blade is rotatably arranged on the outer side of the discharging hole and used for cutting materials flowing out of the discharging hole. The preparation device is simple in structure and low in manufacturing cost, and the production cost of the granular essence can be effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to sugar glassification granular essence preparation technical field, concretely relates to a kind of preparation device of sugar glassification granular essence. BACKGROUND

[0002] The statements herein are provided only to aid in an understanding of the present utility model, and are not necessarily intended to constitute prior art.

[0003] The volatile nature of food essence oil is a major drawback limiting its application in food. Encapsulating essence oil using sugar melting-cooling process is a common method for industrial production of granular essence, which can effectively inhibit the volatilization loss of essence oil during storage. In industry, essence oil is dispersed in sugar wall material, fed into a melt extruder for melting, shear mixing, extrusion cooling and other steps, and granular essence product is obtained. However, this method is highly dependent on melt extruder, which is too expensive, increasing the production cost. SUMMARY

[0004] To overcome the deficiencies of the prior art, the utility model provides a preparation device for sugar glassification granular essence. The preparation device has a simple structure and low cost, which can effectively reduce the production cost of granular essence.

[0005] To achieve the above-mentioned purpose, the utility model is realized by the following technical scheme:

[0006] A preparation device for sugar glassification granular essence, comprising a storage tank, a sealing piston disc, a piston rod and a blade, wherein the storage tank comprises a first section and a second section, the first section is cylindrical, the second section is funnel-shaped, the large-diameter end of the second section is connected to the end of the first section, the small-diameter end of the second section forms a discharge hole, and a discharge valve is provided at the discharge hole;

[0007] The sealing piston disc is arranged in the storage tank and is in interference fit with the first section, and the piston rod is vertically connected to the middle part of the sealing piston disc. An inlet pipe is provided on the sealing piston disc, the inlet pipe extends outward beyond the piston, and an inlet valve is provided on the inlet pipe;

[0008] The blade is rotatably arranged outside the discharge hole for cutting the material flowing out of the discharge hole.

[0009] In some embodiments, an electric heat tracing tape is provided on the side wall of the storage tank. The mixture inside the storage tank is heated to maintain a molten state, facilitating extrusion.

[0010] Preferably, the electric heat tracing tape is arranged around the side wall of the storage tank and covers at least the second section.

[0011] The mixture in the lower part of the storage tank is added first, and the mixture in the upper part is added later, so that the temperature of the mixture in the lower part is lower than that of the mixture in the upper part. At least an electric heating tape is arranged on the second section, so that the mixture in this area is in a molten state, facilitating extrusion.

[0012] Further preferably, the outer side of the electric heating tape is provided with a heat insulation layer. On the one hand, the storage tank is kept warm, and on the other hand, the operator is protected from being scalded.

[0013] In some embodiments, the blade is rotatably suspended outside the discharge hole through a blade rod.

[0014] Preferably, the blade rod is vertically connected to the middle part of the blade.

[0015] Further preferably, the two side edges of the blade are symmetrically arranged with respect to the middle center.

[0016] With this arrangement, the blade can cut the extruded material twice in one rotation, which is beneficial to improve the cutting efficiency.

[0017] Preferably, the end of the blade rod is used to connect with the output shaft of the motor, and at least one positioning ring is used to position the blade rod, and the positioning ring is arranged on the bracket.

[0018] Further preferably, the blade rod is sleeved and arranged inside the positioning ring. In order to prevent the blade rod and the blade from shaking during rotation, the stability of the device is ensured.

[0019] In some embodiments, a receiving bucket is further included, the upper end of the receiving bucket is open, and is used to hold a cooling medium; the receiving bucket is arranged below the discharge hole.

[0020] The beneficial effects achieved by one or more embodiments of the utility model are as follows:

[0021] The storage tank is used to store the mixture of sugar liquid and essence, and the feed pipe is arranged on the sealing piston disc, which is used to inject the mixture of sugar liquid and essence into the storage tank.

[0022] When preparing the granular essence, the piston rod is used to push the sealing piston disc to extrude the mixture in the storage tank, so that it is extruded through the discharge valve. At the same time, the mixture also exerts a reverse pressure on the sealing piston disc, so that a feed valve needs to be arranged on the feed pipe and closed during the extrusion process to prevent the mixture from flowing out of the feed pipe.

[0023] The feed pipe extends outwardly from the piston, which is convenient for connecting with the material conveying pipeline and installing the feed valve.

[0024] The second section is in a funnel shape, which is convenient for the mixture to flow out of the discharge hole.

[0025] The discharge valve is arranged at the discharge hole, and the discharge valve is closed during liquid injection into the storage tank, so that the mixture can be prevented from flowing out of the discharge hole.

[0026] The first section of the storage tank is in a cylindrical structure, which is convenient for cooperation with the sealing piston disc. The sealing piston disc is in interference fit with the cylindrical structure to achieve sealing.

[0027] The outer side of the discharge hole is rotatably provided with a blade, which can cut the extruded mixture, and after solidification, granular essence is obtained.

[0028] The granular essence extrusion device has simple structure, does not need to use a melt extruder, and effectively reduces the equipment cost of granular essence production. BRIEF DESCRIPTION OF DRAWINGS

[0029] The drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application.

[0030] Figure 1 is a preparation device schematic view of sugar glass granular essence.

[0031] In the figure, 1-piston rod; 2-feeding pipe; 3-sealing piston disc; 4-storage tank; 5-electric heating tape; 6-discharge valve; 7-blade rod; 8-blade; 9-receiving bucket. DETAILED DESCRIPTION

[0032] It should be pointed out that the following detailed description is exemplary and is intended to provide further description of the present application. Unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0033] The present application will be further described below in conjunction with embodiments and drawings.

[0034] As Figure 1 shown, a preparation device of sugar glass granular essence includes a storage tank 4, a sealing piston disc 3, a piston rod 1 and a blade 8, wherein the storage tank 4 includes a first section and a second section, the first section is in a cylindrical structure, the second section is in a funnel structure, the large-diameter end of the second section is connected with the end of the first section, the small-diameter end of the second section forms a discharge hole, and a discharge valve 6 is arranged at the discharge hole.

[0035] The sealing piston disc 3 is arranged in the storage tank 4 and is in interference fit with the first section, the piston rod 1 is vertically connected with the middle part of the sealing piston disc 3, and the end part is connected with the cylinder telescopic rod; the feeding pipe 2 is arranged on the sealing piston disc 3 and extends out of the piston, and the feeding valve is arranged on the feeding pipe 2; the feeding pipe 2 penetrates through the sealing piston disc 3.

[0036] The blade 8 is rotatably arranged outside the discharging hole and used for cutting the material flowing out of the discharging hole.

[0037] The electric heat tracing band 5 is arranged around the side wall of the storage tank 4 and covers at least the second section, and the outer side of the electric heat tracing band is provided with a heat insulation layer.

[0038] The blade 8 is rotatably hung outside the discharging hole through the blade rod 7, the blade rod 7 is vertically connected with the middle part of the blade 8, and the two side edges of the blade 8 are symmetrically arranged with respect to the middle center.

[0039] The end part of the blade rod 7 is used for being connected with the output shaft of the rotary motor, at least one positioning ring is used for positioning the blade rod 7, the positioning ring is arranged on the support, and the blade rod 7 is sleeved on the inner side of the positioning ring. The distance between the blade and the lower end of the discharging hole should be as small as possible under the condition of ensuring no scratching.

[0040] The receiving barrel 9 is also included, the upper end of the receiving barrel 9 is open and used for containing the cooling medium, and the receiving barrel is arranged below the discharging hole.

[0041] The pre-melted and uniformly sheared granular perfume material is injected into the storage tank 4 with the closed discharging valve 6 through the feeding pipe 2, and the feeding valve is closed. The temperature of the electric heat tracing band 5 is set to be consistent with the temperature of the melted material, and the material is kept warm.

[0042] The rotary motor is started to drive the blade 8 to rotate, the cylinder drives the piston rod 1 and the piston 3 to extrude the material downwards, and the discharging valve 6 is opened. The material is extruded out of the discharging valve 6 under the double actions of the self-gravity and the extrusion of the piston, is cut into small particles by the blade 8, falls into the transparent receiving barrel 9 below, the oil with a temperature lower than the solidification temperature of the material is used as the falling buffer medium in the receiving barrel, the granular perfume is solidified and formed when falling in the buffer, and the finished granular perfume is obtained.

[0043] The above only describes the preferred embodiments of the present application and is not used for limiting the present application. For the person skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for the preparation of sugar glassified particulate flavouring, characterised in that it comprises: The device comprises a storage tank, a sealing piston disc, a piston rod and a blade, wherein the storage tank comprises a first section and a second section, the first section is cylindrical, the second section is funnel-shaped, the large-diameter end of the second section is connected with the end of the first section, the small-diameter end of the second section forms a discharge hole, and a discharge valve is arranged at the discharge hole; The sealing piston disc is arranged in the storage tank and is in interference fit with the first section, the piston rod is vertically connected with the middle part of the sealing piston disc, a feeding pipe is arranged on the sealing piston disc, the feeding pipe extends outward from the piston, and a feeding valve is arranged on the feeding pipe; The blade is rotatably arranged outside the discharge hole and is used for cutting the material flowing out of the discharge hole.

2. A device for the preparation of sugar glassified particulate flavouring according to claim 1, characterised in that: An electric heat tracing band is arranged on the side wall of the storage tank.

3. A device for the preparation of sugar glassified particulate flavouring according to claim 2, characterised in that: The electric heat tracing band surrounds the side wall of the storage tank and covers at least the second section.

4. A device for the preparation of sugar glassified particulate flavouring according to claim 3, characterized in that: An insulating layer is arranged on the outside of the electric heat tracing band.

5. The apparatus for preparing sugar glassified particulate flavor of claim 1, wherein: The blade is rotatably hung outside the discharge hole through a blade rod.

6. A device for the preparation of sugar glassified particulate flavouring according to claim 5, characterised in that: The blade rod is vertically connected with the middle part of the blade.

7. A device for the preparation of sugar glassified particulate flavouring according to claim 6, characterised in that: The blade edges on the two sides of the blade are symmetrically arranged with respect to the middle center.

8. The apparatus for preparing sugar glassified particulate flavor of claim 6, wherein: The end of the blade rod is used for being connected with the output shaft of the motor, and at least one positioning ring is used for positioning the blade rod, and the positioning ring is arranged on a support.

9. A device for the preparation of sugar glassified particulate flavouring according to claim 8, characterized in that: The blade rod is sleeved and arranged inside the positioning ring.

10. The apparatus for preparing sugar glassified particulate flavor of claim 1, wherein: A receiving bucket is further arranged, the upper end of the receiving bucket is open, and the receiving bucket is used for containing a cooling medium; and the receiving bucket is arranged below the discharge hole.

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