Mould pressing tile material preparation system

Abstract

The utility model discloses a molded tile material preparation system which is characterized in that a feed hopper is connected with a jaw crusher, and crushed materials are fed into a primary material bin through a first conveying belt and then conveyed to a limestone flour mill through a second conveying belt. Air is introduced into the pulverizer through a fan, and waste gas is treated through a spiral sedimentation machine and a bag-type dust collector. The stirrer is located below the settling machine and the dust remover, collects dust, is provided with an opening in the top, receives materials input by the third conveying belt and sends the materials to a rear-end stock bin, and a water conveying pipe is arranged above the stirrer and between the spiral settling machine and the bag-type dust remover, is provided with a spraying opening and is used for humidifying; the first conveying belt, the second conveying belt and the third conveying belt are arranged among the jaw crusher, the primary material bin and the limestone grinding machine, so that the conveying continuity and stability of materials in different states are realized, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of moulded tile preparation, in particular to moulded tile material preparation system. BACKGROUND

[0002] The material preparation process of moulded tile usually covers crushing bulk material into small pieces, further grinding small pieces into powder, then stirring powder into mud, and finally conveying to the rear end of the silo for storage. However, in the current material preparation process of moulded tile, the transfer between different forms of material mainly depends on manpower, which is time-consuming and laborious. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing moulded tile material preparation system to solve the problems in the above background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical scheme: moulded tile material preparation system, including feed hopper, jaw crusher first conveying belt, initial material bin, second conveying belt, limestone powder mill, fan, screw sedimentation machine, bag type dust collector, mixer and third conveying belt, the output end of the feed hopper is fixedly connected with the input end of the jaw crusher, the two ends of the first conveying belt are arranged below the output end of the jaw crusher and above the input end of the initial material bin respectively, one end of the second conveying belt is arranged below the output end of the initial material bin, the other end of the second conveying belt is connected with the feed end of the limestone powder mill, the air inlet end of the limestone powder mill is communicated with the output end of the fan through a tapping pipe, the air outlet end of the limestone powder mill is communicated with the input end of the screw sedimentation machine through a first connecting pipe, the air return end of the screw sedimentation machine is communicated with the input end of the fan through a second connecting pipe, the air inlet end of the bag type dust collector is communicated with the other output end of the tapping pipe through a third connecting pipe, the air outlet end of the bag type dust collector is exhausted through a fourth connecting pipe, the mixer is arranged at the bottom end of the screw sedimentation machine and the bag type dust collector and covers the dust outlet of the screw sedimentation machine and the bag type dust collector, the top end of the mixer is arranged in an open mode, the third conveying belt conveys the material output by the mixer to the rear end of the silo, a water supply pipe connected with an external water source is arranged above the mixer between the dust outlet of the screw sedimentation machine and the dust outlet of the bag type dust collector, and a spray opening is arranged at the output end of the water supply pipe.

[0005] Further, the bottom end of the feed hopper, the side wall of the initial material bin and the side wall of the screw sedimentation machine are all provided with vibration pumps.

[0006] Further, the bag type dust collector is provided with a knock-out dust removal device.

[0007] Further, the mixer is a double-shaft mixer.

[0008] The utility model discloses the beneficial effect reached is:

[0009] 1. Through setting first-third conveyer belts between the jaw crusher, the initial material bin and the limestone flour mill, the material conveying continuity and stability under different states are realized, and the production efficiency is improved.

[0010] 2. Through the cooperation of the feeding hopper and the crusher, the large block material can be broken into small block efficiently, the limestone flour mill grinds the small block material into powder, the wind energy generated by the fan blows the powder material to the spiral sedimentation machine for sedimentation, effectively separates the larger particles in the powder material, and ensures the fineness of material grinding.

[0011] 3. The setting of the bag dust collector can filter the dust generated in the grinding process, so that it can be used twice, at the same time, the dust in the bag dust collector is cleaned regularly through the knock dust removal device, avoids the dust accumulation, and prolongs the service life of the equipment.

[0012] 4. The mixer adopts double-shaft design, improves the stirring effect, and ensures the uniform mixing of the powder material. The external water source is sprayed on the powder material through the water delivery pipe, realizes the humidification treatment of the material, and meets the demand of the mud material for the production of the moulded tile.

[0013] 5. The vibration pump arranged on the feeding hopper, the initial material bin and the spiral sedimentation machine can shake off the material attached to the inner wall of the equipment, avoids the material waste and the equipment blockage problem. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the structure schematic view of the moulded tile material preparation system in the embodiment. DETAILED DESCRIPTION

[0015] The utility model will be further described below in combination with the drawings.

[0016] As Figure 1As shown, this utility model discloses a material preparation system for molded tiles, including: a feeding hopper 1, a jaw crusher 2, a first conveyor belt 3, a primary material bin 4, a second conveyor belt 5, a limestone grinding mill 6, a blower 7, a spiral settling machine 8, a bag filter 9, a mixer 10, and a third conveyor belt 11. The output end of the feeding hopper 1 is fixedly connected to the input end of the jaw crusher 2. The two ends of the first conveyor belt 3 are respectively located below the output end of the jaw crusher 2 and above the input end of the primary material bin 4. One end of the second conveyor belt 5 is located below the output end of the primary material bin 4, and the other end of the second conveyor belt 5 is connected to the feeding end of the limestone grinding mill 6. The air inlet of the limestone grinding mill 6 is connected to the output end of the blower 7 through a branch pipe 61, and the air outlet of the limestone grinding mill 6 is connected to the... The input end of the spiral sedimentation machine 8 is connected, and the return air end of the spiral sedimentation machine 8 is connected to the input end of the fan 7 through the second connecting pipe 81. The air inlet end of the bag filter 9 is connected to the other output end of the branch pipe 61 through the third connecting pipe 91. The air outlet end of the bag filter 9 is discharged through the fourth connecting pipe 92. The mixer 10 is set at the bottom of the spiral sedimentation machine 8 and the bag filter 9, and covers the dust discharge port of the spiral sedimentation machine 8 and the bag filter 9. The top of the mixer 10 is set with an opening. The third conveyor belt 11 transports the material output by the mixer 10 to the rear silo. A water supply pipe 12 connected to an external water source is set above the mixer 10 located between the dust discharge port of the spiral sedimentation machine 8 and the dust discharge port of the bag filter 9. A spray port is set at the output end of the water supply pipe 12.

[0017] The output end of the initial material hopper 4 is equipped with a switch device (not shown in the figure).

[0018] Furthermore, such as Figure 1 As shown, a vibrating pump (not shown in the figure) is installed at the bottom of the feed hopper 1, on the side wall of the initial material bin 4, and on the side wall of the spiral sedimentation machine 8. The vibrating pump is used to shake off the material attached to the feed hopper 1, the initial material bin 4, and the spiral sedimentation machine 8.

[0019] Furthermore, such as Figure 1 As shown, the bag filter 9 is equipped with an explosion dust removal device (not shown in the figure).

[0020] Furthermore, such as Figure 1 As shown, mixer 10 is a twin-shaft mixer (not shown in the figure). The twin-shaft mixer can increase the mixing effect.

[0021] Based on the above structure, such as Figure 1As shown, in use, the factory transports the bulk material into the feeding hopper 1 by the forklift, the bulk material falls into the jaw crusher 2 along the inclined angle of the low end of the inner wall of the feeding hopper 1, the jaw crusher 2 crushes the bulk material and forms the small block material, the small block material falls into the first conveying belt 3 from the output end of the jaw crusher 2 and is conveyed to the primary bin 4 for preliminary storage, when the rear bin needs to be supplemented with the mud material, the switch device of the output end of the primary bin 4 is opened, the small block material falls into the second conveying belt 5 and is conveyed to the feeding end of the limestone grinding machine 6 and enters the limestone grinding machine 6 for grinding until the powder material is formed, in the process of grinding the material in the limestone grinding machine 6, the fan 7 works at the same time, the wind generated by the fan 7 enters the limestone grinding machine 6 through the tapping pipe 61 and blows the powder material to the screw sedimentation machine 8 through the first connecting pipe 62, the wind containing the powder material slows down after entering the screw sedimentation machine 8 and is settled, and finally falls into the stirrer 10 from the dust outlet of the screw sedimentation machine 8 for stirring, in the process of stirring the powder material in the stirrer 10, the water supply pipe 12 sprays the external water source to the powder material through the spray port, the powder material is wetted and forms the mud material, and finally is discharged from the output end of the stirrer 10 to the third conveying belt 11 and is conveyed to the rear bin for storage;

[0022] In this process, the suction force of the fan 7 acts on the top end of the screw sedimentation machine 8 through the second connecting pipe 81 and sucks out the larger particle powder material and re-conveys it to the limestone grinding machine 6 for grinding;

[0023] At the same time, in the process of sucking out the larger particle powder material, the normal particle powder material is also sucked out, when passing through the tapping pipe 61, the larger particle powder material enters the limestone grinding machine 6, the normal particle powder material is conveyed to the bag dust collector 9 through the third connecting pipe 91, the bag dust collector 9 filters the normal particle powder material and discharges the air from the fourth connecting pipe 92, when the powder particles in the bag dust collector 9 accumulate to the rated time, the explosion dust removal device is started and generates the explosion wave, so that the powder material in the bag dust collector 9 is shaken off and falls into the stirrer 10 from the dust outlet of the bag dust collector 9 for stirring.

[0024] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the application concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A system for producing a material for a pressed tile, characterized in that: The application relates to a limestone processing device which comprises a feeding hopper (1), a jaw crusher (2), a first conveying belt (3), a primary bin (4), a second conveying belt (5), a limestone grinder (6), a fan (7), a spiral settler (8), a bag-type dust collector (9), a mixer (10) and a third conveying belt (11), the output end of the feeding hopper (1) is fixedly connected with the input end of the jaw crusher (2), the two ends of the first conveying belt (3) are arranged below the output end of the jaw crusher (2) and above the input end of the primary bin (4) respectively, one end of the second conveying belt (5) is arranged below the output end of the primary bin (4), the other end of the second conveying belt (5) is connected with the feeding end of the limestone grinder (6), the air inlet end of the limestone grinder (6) is communicated with the output end of the fan (7) through a tapping pipe (61), the air outlet end of the limestone grinder (6) is communicated with the input end of the spiral settler (8) through a first connecting pipe (62), the air return end of the spiral settler (8) is communicated with the input end of the fan (7) through a second connecting pipe (81), the air inlet end of the bag-type dust collector (9) is communicated with the other output end of the tapping pipe (61) through a third connecting pipe (91), the air outlet end of the bag-type dust collector (9) is provided with a fourth connecting pipe (92) for discharging waste gas, the mixer (10) is arranged at the bottom end of the spiral settler (8) and the bag-type dust collector (9) and covers the dust discharging ports of the spiral settler (8) and the bag-type dust collector (9), the top end of the mixer (10) is provided with an opening, the third conveying belt (11) conveys the material output by the mixer (10) to a rear-end bin, a water conveying pipe (12) connected with an external water source is arranged above the mixer (10) between the dust discharging port of the spiral settler (8) and the dust discharging port of the bag-type dust collector (9), and the water conveying pipe (12) is provided with a spraying port at the output end.

2. The extruded tile material preparation system of claim 1, wherein: Vibration pumps are arranged on the bottom end of the feeding hopper (1), the side wall of the primary bin (4) and the side wall of the spiral settler (8).

3. The extruded tile material preparation system of claim 1, wherein: The bag-type dust collector (9) is provided with a shock dust removal device.

4. The extruded tile material preparation system of claim 1, wherein: The mixer (10) is a double-shaft mixer.

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