Direct feeding type sand washing and dewatering all-in-one machine
By combining a dewatering screen and a cyclone separator in the sand washing machine, the problem of needing multiple devices to process mortar raw materials of different particle sizes in the existing technology is solved, realizing equipment integration and reducing the floor space, thereby reducing costs and energy consumption.
Patent Information
- Application Number
- CN202520312328.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing sand washing machines cannot efficiently process mortar raw materials of different particle sizes, requiring multiple machines, which increases the floor space and energy consumption.
Design a direct-feed sand washing and dewatering integrated machine that combines a dewatering screen and a cyclone separator. By setting screens with different aperture sizes and cyclone separators, it can achieve screening and dewatering treatment of two mortar raw materials with different particle sizes, and integrate them into one machine.
It enables the processing of mortar raw materials of different particle sizes on the same equipment, reducing the number of equipment and floor space, and lowering costs and energy consumption.
Smart Images
Figure CN223847116U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sand washing equipment technical field, concretely relates to a direct feeding formula sand washing dehydration all -in -one. BACKGROUND
[0002] Sand washer is the equipment that is often needed to use in sand production process, and the sand washing process often needs to pass through a washing and screening and impurity removal, and the second dehydration and product output. The impurities in the sand product can be removed, and the sand washer has the advantages of large processing capacity and low function consumption, and is widely applied in the fields of construction industry, sand and gravel yard, mine, transportation and chemical industry. With the increasing demand for sand in various fields, the cleaning efficiency of sand with different particle sizes and the quality of the product output are increasingly strict.
[0003] However, most of the sand washers on the market can only clean and recycle sand mortar raw materials with the same particle size. When it is necessary to clean and recycle fine sand with two different particle sizes, corresponding processing equipment needs to be added to the original production line, and two independent devices are needed for sand washing and fine sand recycling, which increases the floor area, and sharply increases the cost and energy consumption of the overall cleaning and processing line, and needs to be further improved. SUMMARY
[0004] The utility model discloses a direct feeding formula sand washing dehydration all -in -one that overcome the shortcomings of prior art.
[0005] The utility model discloses the following technical scheme:
[0006] A direct feeding formula sand washing dehydration all -in -one, including frame, feed hopper, screening and dehydration device, sewage treatment device and cyclone separation device,
[0007] The feed hopper is arranged on the frame and is used for receiving sand mortar raw materials.
[0008] The screening and dehydration device is arranged on the frame and is located below the feed hopper and includes a dehydration screen arranged on the frame below the feed hopper and a discharge hopper arranged at the discharge end of the dehydration screen. The dehydration screen includes a first screen and a second screen arranged opposite to each other and a baffle plate arranged between the first screen and the second screen. The discharge hopper includes a first discharge port opposite to the first screen and a second discharge port opposite to the second screen. The lower end of the feed hopper is opposite to the first screen.
[0009] The sewage treatment device is arranged on the frame and is located below the dehydration screen and is used for receiving sand and gravel mud treated by the dehydration screen.
[0010] The cyclone separation device is arranged on the frame and is located above the dehydration screen and includes a cyclone separator connected with the sewage treatment device and a water inlet pipe arranged between the sewage treatment device and the cyclone separator. The discharge end of the cyclone separator is opposite to the second screen.
[0011] Further, the first screen has a larger pore size than the second screen.
[0012] Further, the discharge hopper further comprises a distribution plate rotatably arranged in the discharge hopper, the distribution plate is rotatable to a first discharge opening opposite to the first screen and part of the second screen, and the distribution plate is rotatable to a second discharge opening opposite to the second screen and part of the first screen.
[0013] Further, the discharge hopper further comprises a rotating assembly arranged outside the discharge hopper and connected with the distribution plate, the rotating assembly comprises a rotating shaft connected with the distribution plate, a rotating rod arranged outside the discharge hopper and connected with the rotating shaft, and a fixing member arranged outside the discharge hopper and used for fixing the rotating rod.
[0014] Further, the fixing member comprises a fixing plate arranged outside the discharge hopper in a circular arc shape, a plurality of adjusting holes arranged on the fixing plate at intervals, a fixing block arranged on the rotating rod and located at a lower end of the fixing plate, a fixing hole arranged on the fixing block and opposite to the adjusting hole, a fixing bolt capable of sequentially passing through the adjusting hole and the fixing hole, and a fixing nut matched with the fixing bolt.
[0015] Further, the sewage treatment device further comprises a sewage tank arranged below the dehydration screen on the frame, a sewage pump arranged on the frame and connected with the sewage tank, and a detection sensor arranged in the sewage tank and used for detecting the concentration of sewage.
[0016] Further, the cyclone separation device further comprises an overflow tank connected with an upper end of the cyclone separator, and a water outlet pipe connected between the overflow tank and the sewage tank.
[0017] Further, the sewage treatment device further comprises a float ball adjusting assembly arranged on the sewage tank and connected with a lower end of the water outlet pipe, the float ball adjusting assembly comprises an adjusting seat sealingly arranged on a side of the sewage tank, a connecting head arranged on the adjusting seat and connected with the lower end of the water outlet pipe, a flow guide pipe having one end connected with a lower end of the connecting head and the other end extending into the sewage tank, a sealing pipe rotatably arranged at an end of the flow guide pipe, and a float ball arranged at one end of the sealing pipe, the float ball can drive the sealing pipe to rotate upward to seal the end of the flow guide pipe as the water level continuously rises, so that the sewage in the overflow tank cannot continue to enter.
[0018] Further, the dehydration screen further comprises a spraying assembly arranged above the first screen and the second screen.
[0019] Further, the cyclone separation device further comprises a mounting frame reversibly arranged on the frame for mounting the cyclone separator, two first mounting seats oppositely arranged on the frame, two second mounting seats oppositely arranged on the frame below the two first mounting seats, and two support rods rotatably connected with the upper end of the mounting frame, two hinged seats rotatably connected with the lower end of the mounting frame are oppositely arranged on the frame, the two support rods are connectable with the two first mounting seats so that the cyclone separator is arranged on the mounting frame in a vertical working state, or the two support rods are connectable with the two second mounting seats so that the cyclone separator is arranged on the mounting frame in a horizontal storage state, and the feeding hopper is arranged on the mounting frame opposite to the cyclone separator.
[0020] From the above description of the present application, compared with the prior art, the beneficial effects of the present application are: by limiting the structure of the device, by setting the dehydration screen in cooperation with the cyclone separation device, and by setting the first screen and the second screen on the dehydration screen, the two different particle size mortar raw materials are screened and dehydrated, the process of originally requiring multiple sand washing machines is integrated into one equipment, the number of belt conveyors connecting the sand washing equipment can be reduced, it is suitable for low-capacity sand washing sites, one machine is used for multiple purposes, and the land occupation is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 Structure diagram of the present application Figure 1 ;
[0022] Figure 2 Structure diagram of the present application Figure 2 ;
[0023] Figure 3 Structure diagram of the present application Figure 3 ;
[0024] Figure 4 Part structure of the present application Figure 1 ;
[0025] Figure 5 Structure diagram of the floating ball adjusting assembly
[0026] In the figure, 1, rack; 2, feed hopper; 3, screening and dewatering device; 4, sewage treatment device; 5, cyclone separation device; 6, maintenance platform; 11, hinged seat; 31, dewatering screen; 311, dewatering screen body; 312, first screen mesh; 313, second screen mesh; 314, material blocking plate; 315, spraying assembly; 316, vibration assembly; 317, damping assembly; 32, discharge hopper; 321, first discharge port; 322, second discharge port; 323, distribution plate; 324, rotating assembly; 325, rotating shaft; 326, rotating rod; 327, fixing piece; 3271, fixing plate; 3272, adjusting hole; 3273, fixing block; 3274, fixing hole; 3275, fixing bolt; 3276, fixing nut; 41, sewage tank; 411, drain pipe; 412, feed inlet; 413, water replenishment inlet; 42, sewage pump; 43, floating ball adjusting assembly; 431, adjusting seat; 432, connecting head; 433, flow guide pipe; 434, sealing pipe; 435, floating ball; 51, cyclone separator; 52, water inlet pipe; 53, overflow tank; 54, water outlet pipe; 55, mounting bracket; 56, first mounting seat; 57, second mounting seat; 58, support rod; 59, elbow pipe. DETAILED DESCRIPTION
[0027] The utility model will be further described below through specific embodiments.
[0028] Referring to Figures 1 to 5 Fig. 1, a direct feeding type sand washing and dewatering all-in-one machine, comprising a rack 1, a feed hopper 2, a screening and dewatering device 3, a sewage treatment device 4, a cyclone separation device 5, and a maintenance platform 6.
[0029] The feed hopper 2 is arranged on the rack 1 and is used to receive sand slurry raw materials.
[0030] The screening and dewatering device 3 is arranged on the rack 1 and is located below the feed hopper 2. It processes the incoming sand slurry raw materials to obtain large-particle-size aggregates and sandstone and mud materials mixed with small-particle-size sandstones. It can also process the re-conveyed sand and mud waste to obtain small-particle-size sandstones. The screening and dewatering device 3 comprises a dewatering screen 31 arranged on the rack 1 below the feed hopper 2 and a discharge hopper 32 arranged at the discharge end of the dewatering screen 31.
[0031] The dewatering screen 31 comprises a dewatering screen body 311 arranged on the frame 1, a first screen 312 and a second screen 313 arranged oppositely on the dewatering screen body 311, a material blocking plate 314 arranged between the first screen 312 and the second screen 313, a spraying assembly 315 arranged above the first screen 312 and the second screen 313 on the dewatering screen body 311, a vibration assembly 316 arranged on the dewatering screen body 311 to drive the first screen 312 and the second screen 313 to vibrate, and a damping assembly 317 arranged between the dewatering screen body 311 and the frame 1, wherein the aperture of the first screen 312 is larger than the aperture of the second screen 313, the lower end of the feeding hopper 2 is opposite to the first screen 312, and the cyclone separation device 5 is opposite to the second screen 313. In operation, the mortar raw material enters the first screen 312 through the feeding hopper 2, and the large-diameter aggregate and the sandstone mud mixed with small-diameter sandstone are obtained after the dewatering and screening treatment, the sandstone mud mixed with small-diameter sandstone is re-conveyed to the second screen 313 through the cyclone separator, and the small-diameter sandstone and the recyclable mud are obtained after the dewatering and screening treatment. By limiting the structure of the dewatering screen 31, the first screen 312 and the second screen 313 are arranged oppositely, the sandstone mud after the sand mortar raw material treatment can be treated again, the treatment of two different sizes of mortar raw materials is realized in the same equipment, one machine is used for multiple purposes, and the floor area is greatly reduced. Specifically, the spraying assembly 315 is a commonly used component in the dewatering screen 31 equipment, and its specific composition and working principle will not be further described here. A valve is arranged on the spraying assembly 315, which can be opened to flush again when the finished sand contains too much mud, so as to ensure the quality of the finished sand.
[0032] The discharge hopper 32 comprises a first discharge port 321 opposite to the first screen 312, a second discharge port 322 opposite to the second screen 313, a distribution plate 323 rotatably arranged between the first discharge port 321 and the second discharge port 322, and a rotating assembly 324 arranged outside the discharge hopper 32 and connected with the distribution plate 323. The distribution plate 323 can be rotated to be opposite to the first screen 312 and part of the second screen 313 at the first discharge port 321, or be opposite to the second screen 313 and part of the first screen 312 at the second discharge port 322. The setting of the distribution plate 323 can make the finished product discharged from the first discharge port 321 or the second discharge port 322 meet the required gradation. Specifically, the rotating assembly 324 comprises a rotating shaft 325 connected with the distribution plate 323, a rotating rod 326 arranged outside the discharge hopper 32 and connected with the rotating shaft 325, and a fixing member 327 arranged outside the discharge hopper 32 and used for fixing the rotating rod 326. During work, the distribution plate 323 can be rotated by the rotating rod 326 according to the requirements of customers, so that the finished product discharged from the first discharge port 321 or the second discharge port 322 meets the requirements. Further, the fixing member 327 comprises a fixed plate 3271 arranged in a circular arc outside the discharge hopper 32, a plurality of adjusting holes 3272 arranged at intervals on the fixed plate 3271, a fixed block 3273 arranged on the rotating rod 326 and located at the lower end of the fixed plate 3271, a fixed hole 3274 arranged on the fixed block 3273 and opposite to the adjusting hole 3272, a fixed bolt 3275 sequentially penetrating through the adjusting hole 3272 and the fixed hole 3274, and a fixed nut 3276 matched with the fixed bolt 3275. The structure of the fixing member 327 is defined to fix the distribution plate 323 with the adjusted rotating angle.
[0033] The sewage treatment device 4 is arranged on the rack 1 and below the dewatering screen 31, and is used for receiving the sand and stone slurry treated by the dewatering screen 31. The sewage treatment device 4 comprises a sewage tank 41 arranged on the rack 1 and below the dewatering screen 31, a sewage pump 42 arranged on the rack 1 and connected with the sewage tank 41, a detection sensor arranged in the sewage tank 41 and used for detecting the concentration of sewage, and a float ball adjusting assembly 43 arranged on the sewage tank 41 and connected with the cyclone separation device 5. When the sand and stone slurry in the sewage tank 41 reaches a preset concentration, the sewage pump 42 is started to pump the sand and stone slurry to the cyclone separation device 5 for treatment.
[0034] The cyclone separation device 5 is arranged on the frame 1 above the dewatering screen 31, and comprises a cyclone separator 51 arranged on the frame 1 above the dewatering screen 31, a water inlet pipe 52 arranged between the sewage pump 42 and the cyclone separator 51, an overflow tank 53 connected with the upper end of the cyclone separator 51, a water outlet pipe 54 connected between the overflow tank 53 and the sewage tank 41, a mounting rack 55 arranged on the frame 1 and capable of being turned over for mounting the cyclone separator 51, two first mounting seats 56 oppositely arranged on the frame 1, two second mounting seats 57 oppositely arranged on the frame 1 below the two first mounting seats 56, and two support rods 58 rotatably connected with the upper end of the mounting rack 55. The frame 1 oppositely has two hinged seats 11 rotatably connected with the lower end of the mounting rack 55. The two support rods 58 are rotatably connected with the two first mounting seats 56 so that the cyclone separator 51 is arranged on the mounting rack 55 in a vertical working state, or are connected with the two second mounting seats 57 so that the cyclone separator 51 is arranged on the mounting rack 55 in a horizontal storage state. Through the cooperation between the two support rods 58 and the two first mounting seats 56 and the two second mounting seats 57, when the equipment is transported and delivered, the connection between the two support rods 58 and the two first mounting seats 56 is loosened, and the two support rods 58 are connected with the two second mounting seats 57, so that the mounting rack 55 is turned down and supported on the two support rods 58, the cyclone separator 51 is stored, the height of the equipment is reduced, the equipment can be transported in whole, and the installation difficulty is reduced. Specifically, the overflow tank 53 is connected with the upper end of the cyclone separator 51 through an elbow pipe 59. When the cyclone separator 51 works, the overflow sewage containing mud is sent into the overflow tank 53 through the elbow pipe 59 for buffering, so as to prevent the siphon phenomenon caused by the too long water outlet pipe 54, and to cause the instability of sand setting at the bottom of the cyclone separator 51. Further, the water inlet pipe 52 is a hose, and a pressure detection device for detecting the pipeline pressure is arranged on the water inlet pipe 52, so as to adjust the frequency of the sewage pump 42 and ensure the ideal working condition of the cyclone separator 51.
[0035] The floating ball adjusting assembly 43 is connected with the lower end of the water outlet pipe 54, and comprises an adjusting seat 431 arranged in the side of the sewage tank 41 in a sealed manner, a connecting head 432 arranged on the adjusting seat 431 and connected with the lower end of the water outlet pipe 54, a flow guide pipe 433 with one end connected with the lower end of the connecting head 432 and the other end extending into the sewage tank 41, a sealing pipe 434 arranged at the lower end of the flow guide pipe 433 in a rotatable manner, and a floating ball 435 arranged at one end of the sealing pipe 434. The floating ball 435 can be driven by the continuously rising water level to rotate the sealing pipe 434 upward to seal the end of the flow guide pipe 433, so that the sewage in the overflow tank 53 cannot continue to enter. When the liquid level is lower than the preset height, the floating ball 435 will descend to drive the sealing pipe 434 to rotate downward to open the flow guide pipe 433, so that the sewage containing mud in the overflow tank 53 enters the sewage tank 41 for water replenishment. When the liquid level reaches the preset height, the floating ball 435 floats to drive the sealing pipe 434 to rotate upward to seal the lower end of the flow guide pipe 433, so as to prevent the sewage containing mud from continuing to flow into the sewage tank 41. Specifically, the sewage tank 41 is provided with a drainage pipe 411 connected with the side of the lower end of the water outlet pipe 54, and the sewage in the sewage tank 41 and the sewage containing mud in the overflow tank 53 can also be discharged outward through the drainage pipe 411. Further, the sewage tank 41 is provided with a feeding port 412 and a water replenishment port 413. The feeding port 412 can be connected by a pipeline to send the mortar raw material into the sewage tank 41 for preliminary mudification and then into the cyclone separator 51 for cyclone separation, so as to realize one machine with multiple functions. The water replenishment port 413 can be connected with a water source to appropriately replenish water for the sewage tank 41.
[0036] The maintenance platform 6 is installed on the sewage tank 41 and can be used by workers to maintain the equipment.
[0037] The application limits the structural composition of the device, sets the dewatering screen 31 in cooperation with the cyclone separation device 5, and sets the first screen 312 and the second screen 313 on the dewatering screen 31, so as to realize the screening and dewatering treatment of two kinds of mortar raw materials with different particle sizes. The process originally requiring multiple sand washing machines is integrated into one device, the number of belt conveyors for connecting the sand washing devices can be reduced, the application is suitable for sand washing sites with low production capacity, one machine with multiple functions is realized, and the occupied area is greatly reduced.
[0038] The above is only a preferred embodiment of the application, and therefore cannot limit the range of the application. Equivalent changes and modifications made according to the application range and content of the specification should still be within the scope of the application.
Claims
1. A direct-feed integrated sand washing and dewatering machine, characterized in that: The sandstone mud processing device comprises a rack, a feeding hopper, a screening and dewatering device, a sewage treatment device and a cyclone separation device, The feeding hopper is arranged on the rack and is used for receiving sandstone mud raw materials. The screening and dewatering device is arranged on the rack and is located below the feeding hopper and comprises a dewatering screen arranged on the rack and below the feeding hopper and a discharge hopper arranged at a discharge end of the dewatering screen, the dewatering screen comprises first and second screen meshes arranged opposite to each other and a material blocking plate arranged between the first and second screen meshes, the discharge hopper comprises a first discharge port opposite to the first screen mesh and a second discharge port opposite to the second screen mesh, and a lower end of the feeding hopper is opposite to the first screen mesh. The sewage treatment device is arranged on the rack and is located below the dewatering screen and is used for receiving sandstone mud materials treated by the dewatering screen. The cyclone separation device is arranged on the rack and is located above the dewatering screen and comprises a cyclone separator connected with the sewage treatment device and a water inlet pipe arranged between the sewage treatment device and the cyclone separator, and a discharge end of the cyclone separator is opposite to the second screen mesh.
2. The direct feeding sand washing and dewatering all-in-one machine according to claim 1, characterized in that: The first screen mesh has a larger aperture than the second screen mesh.
3. The direct feeding sand washing and dewatering all-in-one machine according to claim 1, characterized in that: The discharge hopper further comprises a material distribution plate rotatably arranged in the discharge hopper, the material distribution plate is rotatable to be opposite to the first discharge port, the first screen mesh and part of the second screen mesh, and the material distribution plate is rotatable to be opposite to the second discharge port, the second screen mesh and part of the first screen mesh.
4. The direct feeding sand washing and dewatering all-in-one machine according to claim 3, characterized in that: The discharge hopper further comprises a rotating assembly arranged outside the discharge hopper and connected with the material distribution plate, the rotating assembly comprises a rotating shaft connected with the material distribution plate, a rotating rod arranged outside the discharge hopper and connected with the rotating shaft and a fixing member arranged outside the discharge hopper and used for fixing the rotating rod.
5. The direct feeding sand washing and dewatering all-in-one machine according to claim 4, characterized in that: The fixing member comprises a fixing plate arranged outside the discharge hopper in a circular arc shape, a plurality of adjusting holes arranged on the fixing plate at intervals, a fixing block arranged on the rotating rod and located at a lower end of the fixing plate, a fixing hole arranged on the fixing block and opposite to the adjusting hole, a fixing bolt capable of sequentially penetrating through the adjusting hole and the fixing hole and a fixing nut matched with the fixing bolt.
6. The direct feeding sand washing and dewatering all-in-one machine according to claim 1, characterized in that: The sewage treatment device comprises a sewage tank arranged on the rack and below the dewatering screen, a sewage pump arranged on the rack and connected with the sewage tank and a detection sensor arranged in the sewage tank and used for detecting a sewage concentration.
7. The direct feeding sand washing and dewatering all-in-one machine according to claim 6, characterized in that: The cyclone separation device further comprises an overflow tank connected with an upper end of the cyclone separator and a water outlet pipe connected between the overflow tank and the sewage tank.
8. The direct feeding sand washing and dewatering all-in-one machine according to claim 7, characterized in that: The sewage treatment device further comprises a floating ball adjusting assembly arranged on the sewage tank and connected with a lower end of the water outlet pipe, the floating ball adjusting assembly comprises an adjusting seat sealingly arranged on a side of the sewage tank, a connecting head arranged on the adjusting seat and connected with the lower end of the water outlet pipe, a flow guide pipe having one end connected with a lower end of the connecting head and extending into the sewage tank, a sealing pipe rotatably arranged at an end of the flow guide pipe and a floating ball arranged at one end of the sealing pipe, the floating ball is capable of driving the sealing pipe to rotate upwards to seal the end of the flow guide pipe as the water level continuously rises so that the sewage in the overflow tank cannot continue to enter.
9. The direct feeding sand washing and dewatering all-in-one machine according to claim 6, characterized in that; The dewatering screen further comprises a spraying assembly arranged above the first and second screen meshes.
10. The direct feeding sand washing and dewatering all-in-one machine according to claim 1, characterized in that: The cyclone separation device further comprises a mounting frame reversibly arranged on the frame for mounting the cyclone separator, two first mounting seats oppositely arranged on the frame, two second mounting seats oppositely arranged on the frame below the two first mounting seats, and two support rods rotatably connected with the upper end of the mounting frame, two hinged seats rotatably connected with the lower end of the mounting frame are oppositely arranged on the frame, the two support rods are connectable with the two first mounting seats so that the cyclone separator is arranged on the mounting frame in a vertical working state, or the two support rods are connectable with the two second mounting seats so that the cyclone separator is arranged on the mounting frame in a horizontal storage state, and the feeding hopper is arranged on the mounting frame opposite to the cyclone separator.