Optical fiber coating discharged waste material recovery device
By using a bubble sensor and a three-way control valve in the fiber optic coating waste recycling device, the problem of uneven coating and waste caused by coating bubbles has been solved, realizing the efficient recycling and reuse of coatings and ensuring the continuity of fiber optic production and the recycling of resources.
Patent Information
- Application Number
- CN202520121172.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-20
AI Technical Summary
In the process of optical fiber manufacturing, air bubbles in the coating cause uneven coating, and traditional methods lead to coating waste and energy consumption, making it difficult to achieve efficient recycling and reuse.
Design a fiber optic coating waste recycling device. Utilize a bubble sensor to detect bubbles and use a three-way control valve to recycle the coating containing bubbles into a recycling tank, ensuring production continuity and avoiding resource waste.
This enables efficient recycling and reuse of coatings, reducing resource waste and environmental pollution, and ensuring the continuity of optical fiber production.
Smart Images

Figure CN223847367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of optical fiber coating technology, specifically to an optical fiber coating waste recycling device. Background Technology
[0002] In the modern optical fiber manufacturing process, coating is one of the indispensable raw materials. The main component of the curing coating currently used for optical fibers is acrylic resin. This resin will cure into a hard material after being exposed to ultraviolet light. It is used to protect the surface of the optical fiber and fix the structure of the optical fiber. Curing coating can improve the durability and performance of optical fibers.
[0003] This material is relatively expensive. At present, a lot of this coating is needed for the production of various optical fibers. In the actual production process, the coating is frequently changed and the coating filter is replaced. Due to the high viscosity of the coating, air bubbles are easily trapped inside the liquid. During the operation, air will enter the coating delivery pipeline, resulting in air bubbles in the coating. When the air bubbles flow with the pressure to the mold base and onto the optical fiber, it will cause uneven coating on the surface of the optical fiber. Before each production, the air bubbles in the coating in the pipeline need to be removed as soon as possible.
[0004] Traditional operating methods often result in significant paint waste and energy consumption, issues that have drawn widespread attention in the industry. With increasingly stringent environmental regulations, achieving efficient paint recycling and reuse has become a current research hotspot. Therefore, there is an urgent need to develop a fiber optic paint waste recycling device. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] Therefore, the purpose of this utility model is to provide a fiber optic coating waste recycling device. Air is discharged from inside the pipeline. During the discharge process, a bubble sensor 220 detects bubbles in the coating. When bubbles are detected in the coating, a three-way control valve 230 recovers the coating containing bubbles into the recycling tank through the output pipe. This ensures the continuity of fiber optic production, ensures the reuse of waste materials, and avoids resource waste.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A device for recycling fiber optic coating waste includes:
[0009] The paint tank assembly, which serves as a paint holding chamber, includes an inner paint tank and an outer paint tank. A first conveying pipe is connected to the inner paint tank, and a second conveying pipe is connected to the outer paint tank.
[0010] The linkage conversion and diversion component is connected to the paint tank assembly and includes a connecting frame, a bubble sensor, and a three-way control valve;
[0011] Both conveying pipe one and conveying pipe two extend into the connecting frame and are connected to the connecting frame. There are two sets of bubble sensors. The two sets of bubble sensors are connected to conveying pipe one and conveying pipe two respectively. Both conveying pipe one and conveying pipe two are connected to a three-way control valve, and the connection status is controlled by the three-way control valve.
[0012] The collection component connects to the linkage conversion and diversion component to collect internal and external coatings.
[0013] As a preferred embodiment of the fiber optic coating waste recycling device of this utility model, wherein: an inner coating filter and an outer coating filter are respectively connected to the first conveying pipe and the second conveying pipe, and the inner coating filter and the outer coating filter are respectively set between the coating tank and the connecting frame.
[0014] As a preferred embodiment of the fiber optic coating waste recycling device of this utility model, the outlet ports of the two sets of three-way control valves are respectively connected to output pipe one and output pipe two, and output pipe one and output pipe two are respectively set to conveying pipe one and conveying pipe two.
[0015] As a preferred embodiment of the fiber optic coating waste recycling device of this utility model, the collection component includes an inner coating recycling tank and an outer coating recycling tank, with a recycling pipe connected to the inner coating recycling tank and a recycling pipe connected to the outer coating recycling tank.
[0016] In a preferred embodiment of the fiber optic coating waste recycling device of this utility model, the first recycling pipe and the second recycling pipe are respectively connected to the ports of the two sets of three-way control valves.
[0017] As a preferred embodiment of the fiber optic coating waste recycling device described in this utility model, the bottom ports of the first conveying pipe and the second conveying pipe extend to the bottom of the inner coating tank and the outer coating tank, respectively, and the upper part of the inner coating tank and the outer coating tank is provided with a gas pipeline inlet, which is connected to the gas pipeline through a proportional valve.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: the fiber optic coating discharge and recycling device can discharge the inner coating and outer coating pipes separately through the linkage conversion and diversion device. During discharge, the material flows to the corresponding inner and outer coating collectors through their respective branch pipes, which can effectively ensure that the inner and outer coatings do not mix. During discharge, the feeding pipe is automatically switched by the linkage device to transport the material to the collector without the need for manual operation, which can effectively avoid coating spillage and reduce environmental pollution. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0021] In the diagram: 100 Paint tank assembly, 110 Inner coating tank, 111 Delivery pipe one, 112 Inner coating filter, 120 Outer coating tank, 121 Delivery pipe two, 122 Outer coating filter, 200 Linkage conversion and diversion assembly, 210 Connecting frame, 220 Bubble sensor, 230 Three-way control valve, 231 Output pipe one, 232 Output pipe two, 300 Collection assembly, 310 Inner coating recovery tank, 311 Recovery pipe one, 320 Outer coating recovery tank, 321 Recovery pipe two. Detailed Implementation
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0026] This utility model provides a device for recycling waste materials from optical fiber coatings. Please refer to [link / reference]. Figure 1 It includes a paint tank assembly 100, a linkage conversion and diversion assembly 200, and a collection assembly 300;
[0027] Please continue reading. Figure 1 The paint tank assembly 100, which serves as a paint holding chamber, includes an inner paint tank 110 and an outer paint tank 120. A first delivery pipe 111 is connected to the inner paint tank 110, and a second delivery pipe 121 is connected to the outer paint tank 120.
[0028] An internal coating filter 112 and an external coating filter 122 are respectively connected to the first conveying pipe 111 and the second conveying pipe 121. The paint conveyed by the first conveying pipe 111 and the second conveying pipe 121 is filtered by the internal coating filter 112 and the external coating filter 122. The internal coating filter 112 and the external coating filter 122 are respectively set between the paint tank and the connecting frame 210.
[0029] Please continue reading. Figure 1 The linkage conversion and diversion component 200 is connected to the paint tank component 100, and includes a connecting frame 210, a bubble sensor 220 and a three-way control valve 230.
[0030] Both conveying pipe 111 and conveying pipe 221 extend into and are connected to the connecting frame 210. There are two sets of bubble sensors 220, which are respectively connected to conveying pipe 111 and conveying pipe 221. Both conveying pipe 111 and conveying pipe 221 are connected to a three-way control valve 230, and the connection state is controlled by the three-way control valve 230. The bubble sensor 220 is used to detect bubbles in the output paint in real time, and the output path of conveying pipe 111 and conveying pipe 221 is controlled by the three-way control valve 230.
[0031] The outlet ports of the two sets of three-way control valves 230 are respectively connected to output pipe 1 231 and output pipe 2 232, and output pipe 1 231 and output pipe 2 232 are respectively connected to conveying pipe 1 111 and conveying pipe 2 121;
[0032] Please continue reading. Figure 1 The collecting component 300 is connected to the linkage conversion and diversion component 200 to collect the internal and external coatings;
[0033] The collection component 300 includes an inner coating recovery tank 310 and an outer coating recovery tank 320. A recovery pipe 311 is connected to the inner coating recovery tank 310, and a recovery pipe 321 is connected to the outer coating recovery tank 320. The recovery pipe 311 and the recovery pipe 321 are respectively connected to the ports of two sets of three-way control valves 230.
[0034] Furthermore, the bottom ports of delivery pipe 111 and delivery pipe 21 extend to the bottom of inner coating tank 110 and outer coating tank 120 respectively, and gas pipeline inlets are provided on the upper part of inner coating tank 110 and outer coating tank 120, and are connected to gas pipelines through proportional valves.
[0035] Working principle: When the production pipeline needs to be emptied of air, the air inside the pipeline is discharged by the pressure inside the paint tank. During the discharge process, the bubble sensor 220 detects bubbles in the paint. When bubbles are detected in the paint, the three-way control valve 230 returns the paint containing bubbles to the recycling tank through the output pipe. This ensures the continuity of optical fiber production, ensures the reuse of waste materials, and avoids waste of resources.
[0036] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An optical fiber coating waste removal recovery apparatus characterized by, The application relates to a paint tank assembly (100) serving as a paint containing chamber, a linkage conversion and shunting assembly (200) connected with the paint tank assembly (100), and a collecting assembly (300) connected with the linkage conversion and shunting assembly (200). The paint tank assembly (100) comprises an inner paint tank (110) and an outer paint tank (120), the inner paint tank (110) is provided with a conveying pipe I (111) in communication, and the outer paint tank (120) is provided with a conveying pipe II (121) in communication. The linkage conversion and shunting assembly (200) comprises a connecting frame (210), a bubble sensor (220) and a three-way control valve (230). The conveying pipe I (111) and the conveying pipe II (121) extend into the connecting frame (210) and are connected with the connecting frame (210), the bubble sensor (220) is provided with two groups, the two groups of bubble sensors (220) are connected with the conveying pipe I (111) and the conveying pipe II (121) respectively, the three-way control valve (230) is connected with the conveying pipe I (111) and the conveying pipe II (121) respectively, and the communication state is controlled through the three-way control valve (230). The collecting assembly (300) is connected with the linkage conversion and shunting assembly (200) and collects inner paint and outer paint.
2. A fiber optic coating waste recovery apparatus according to claim 1, wherein, The conveying pipe I (111) and the conveying pipe II (121) are respectively connected with an inner paint filter (112) and an outer paint filter (122), and the inner paint filter (112) and the outer paint filter (122) are arranged between the paint tank and the connecting frame (210).
3. A fiber optic coating waste recovery apparatus as defined in claim 2, wherein, The water outlet ports of the two groups of three-way control valves (230) are respectively connected with an output pipe I (231) and an output pipe II (232) in communication, and the output pipe I (231) and the output pipe II (232) are respectively arranged corresponding to the conveying pipe I (111) and the conveying pipe II (121).
4. A fiber optic coating waste recovery apparatus as defined in claim 3, wherein, The collecting assembly (300) comprises an inner paint recovery tank (310) and an outer paint recovery tank (320), the inner paint recovery tank (310) is provided with a recovery pipe I (311) in communication, and the outer paint recovery tank (320) is provided with a recovery pipe II (321) in communication.
5. A fiber optic coating waste recovery apparatus as defined in claim 4, wherein, The recovery pipe I (311) and the recovery pipe II (321) are respectively connected with the ports of the two groups of three-way control valves (230) in communication.
6. A fiber optic coating waste recovery apparatus as defined in claim 5, wherein, The bottom ports of the conveying pipe I (111) and the conveying pipe II (121) extend to the bottoms of the inner paint tank (110) and the outer paint tank (120), and the upper parts of the inner paint tank (110) and the outer paint tank (120) are provided with gas pipeline inlets and are connected with a gas pipeline through proportional valves.