Scratch-proof device for water penetrating pipe

By setting guide bell mouths and guide wheel sets at both ends of the water piercing pipe, and adjusting the guide wheels to control the direction of the rolled piece, the problem of scratches caused by the oscillation of the rolled piece inside the water piercing pipe was solved, and continuous and high-efficiency production was achieved.

CN223847769UActive Publication Date: 2026-01-30WUHU XINXING DUCTILE IRON PIPES
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Patent Information

Application Number
CN202520390023.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-01-30
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

During steel production, water pipes are scratched on the surface due to the swaying of the rolled parts, which affects product quality and increases labor intensity. Existing technologies are unable to effectively solve this problem.

Method used

An inlet assembly and an outlet guide wheel assembly are installed at both ends of the water pipe, including a guide bell mouth and an inlet guide wheel assembly. The direction of the rolled piece is controlled by adjusting the guide wheels to prevent the rolled piece from swinging and scraping the inner wall inside the water pipe. A three-sided adjustable anti-scratch guide wheel structure is adopted.

Benefits of technology

It effectively avoids scratches on water pipes, ensures production continuity, reduces labor intensity, improves warehousing efficiency, and is suitable for rolled parts of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel production and processing, and discloses a water penetrating pipe scratch-proof device which comprises an inlet assembly and a guide-out guide wheel set which are fixedly connected to the two ends of a water penetrating pipe, the inlet assembly comprises a guide horn mouth and a guide-in guide wheel set, and the outlet end of the guide-in guide wheel set is fixedly connected to the inlet end of the water penetrating pipe. The guiding horn mouth is fixedly connected to the inlet end of the guiding-in guide wheel set and extends in the direction away from the water penetrating pipe along the central axis of the water penetrating pipe. The inlet end of the guiding-out guide wheel set is fixedly connected to the outlet end of the water penetrating pipe, and the outlet end of the guiding-out guide wheel set extends in the direction away from the water penetrating pipe. The leading-in guide wheel set and the leading-out guide wheel set each comprise at least one pair of vertically-arranged first guide wheels and a horizontally-arranged second guide wheel, and gaps for rolled pieces to pass through are formed between the first guide wheels and the second guide wheels. The water penetrating pipe scratch-proof device can effectively avoid scratches, guarantees continuity and effectiveness of production, and greatly reduces labor intensity.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel production and processing technical field, specifically, relate to a wear -resisting device of water -pipe. BACKGROUND

[0002] At present, the small bar workshop is in the upgrading transformation process of round steel production, the future production will be dominated by high-quality steel products, and the proportion of high-quality steel will be higher and higher, and the corresponding technical requirements will be higher and higher. For example, when producing large-specification bar 35MnB steel, due to process requirements, water -penetration technology needs to be used, and through controlled rolling and controlled cooling, the purpose of organizational optimization is achieved. However, in the actual use process, because the length of the water pipe is 4915cm, the span is long, and the red steel is easy to swing in the water pipe, which causes the surface of the steel to be scratched, seriously affecting the surface quality of the product. In order to solve this problem, it is necessary to stop the steel and adjust repeatedly in the existing production process. At the same time, in order to prevent unqualified products from flowing into the market, a large amount of manpower and material resources need to be invested to handle such defects after production, greatly increasing the labor intensity of personnel and reducing the warehouse efficiency. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at overcoming the problem of water pipe scratch caused by the swing of the rolled piece in the water pipe and providing a water pipe scratch prevention device, which can effectively prevent scratches, ensure the continuity and effectiveness of production, and greatly reduce the labor intensity.

[0004] In order to achieve the above purpose, the utility model provides a water pipe scratch prevention device, which comprises an inlet assembly and an outlet guide wheel set fixed at both ends of the water pipe,

[0005] The inlet assembly comprises a guide horn and an inlet guide wheel set, the outlet end of the inlet guide wheel set is fixed to the inlet end of the water pipe, and the guide horn is fixed to the inlet end of the inlet guide wheel set and the flared end extends along the central axis of the water pipe towards the direction away from the water pipe.

[0006] The inlet end of the outlet guide wheel set is fixed to the outlet end of the water pipe, and the outlet end of the outlet guide wheel set extends away from the water pipe.

[0007] The inlet guide wheel set and the outlet guide wheel set each comprise at least one pair of vertically arranged first guide wheels and one horizontally arranged second guide wheel, and the first guide wheels and the second guide wheel form a gap for the rolled piece to pass through.

[0008] Preferably, the guide-in roller set comprises a pair of vertical U-shaped plates fixed on the guide horn, a gap for the rolled piece to pass through is formed between the two vertical U-shaped plates, and the two ends of the second roller are detachably arranged in the grooves on the two vertical U-shaped plates and below the rolled piece, and are arranged to be able to tightly adhere to the rolled piece from the bottom.

[0009] A pair of flat plates are connected between the pair of vertical U-shaped plates and the inlet end of the water-penetrating pipe, a pair of first rollers are symmetrically arranged between the pair of flat plates and cooperatively surround the flat plates to form a gap for the rolled piece to pass through and enter the water-penetrating pipe, and the pair of first rollers are arranged to be able to simultaneously tightly adhere to the rolled piece from the side.

[0010] Preferably, the guide-out roller set comprises a pair of flat plates fixed on the outlet end of the water-penetrating pipe, a pair of first rollers are symmetrically arranged between the pair of flat plates and cooperatively surround the flat plates to form a gap for the rolled piece to pass through and enter the water-penetrating pipe, and the pair of first rollers are arranged to be able to simultaneously tightly adhere to the rolled piece from the side.

[0011] A roller frame extending away from the water-penetrating pipe is formed on the lower flat plate, and a second roller is arranged on the roller frame and arranged to be able to tightly adhere to the rolled piece from the bottom.

[0012] Preferably, the first roller is installed on the flat plate through an eccentric shaft, and is used to adjust the distance between the two first rollers.

[0013] Preferably, a handle is connected on the shaft of the second roller.

[0014] Preferably, the first roller is a flat roller.

[0015] Preferably, the second roller is a flat roller or a U-shaped roller.

[0016] Preferably, the guide horn, the vertical U-shaped plate, the flat plate, and the roller frame are all made of steel plates.

[0017] Preferably, the fixed and connected modes are welding.

[0018] Preferably, round corners are arranged at the edges of the guide horn, the vertical U-shaped plate, the flat plate, and the roller frame.

[0019] According to the technical scheme, the inlet assembly and the outlet guide wheel set are arranged at two ends of the water-penetrating pipe, the inlet assembly comprises a guide horn and an inlet guide wheel set, the outlet end of the inlet guide wheel set is fixedly connected to the inlet end of the water-penetrating pipe, the guide horn is fixedly connected to the inlet end of the inlet guide wheel set and the flared end of the guide horn extends along the central axis of the water-penetrating pipe and away from the water-penetrating pipe; the inlet end of the outlet guide wheel set is fixedly connected to the outlet end of the water-penetrating pipe, and the outlet end of the outlet guide wheel set extends away from the water-penetrating pipe. The inlet guide wheel set and the outlet guide wheel set each comprise at least one pair of vertically arranged first guide wheels and one horizontally arranged second guide wheel, and a gap for the rolled piece to pass through is formed between the first guide wheels and the second guide wheel. The three-sided adjustable anti-scratching guide wheel is adopted, and when the rolled piece enters the water-penetrating pipe from the guide horn through the water-penetrating pipe anti-scratching device, the rolled piece can be controlled to move according to the movement of the red steel in the production process by adjusting the guide wheel, so that the problem of scratching of the water-penetrating pipe caused by the rolling piece swinging and scratching the inner wall when passing through the water-penetrating pipe is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 FIG. 1 is a structural schematic view of an inlet assembly in a water-penetrating pipe anti-scratching device according to the present application;

[0021] Figure 2 FIG. 2 is a structural schematic view of an outlet guide wheel set in the water-penetrating pipe anti-scratching device according to the present application.

[0022] MARKS IN THE DRAWINGS

[0023] 1 - guide horn 2 - first guide wheel

[0024] 3 - second guide wheel 4 - vertical U-shaped plate

[0025] 5 - groove 6 - flat plate

[0026] 7 - guide wheel frame 8 - eccentric shaft

[0027] 9 - handle DETAILED DESCRIPTION

[0028] The specific embodiments described herein are intended to be illustrative only and are not intended to limit the scope of the present application. Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein.

[0029] In the present application, unless otherwise specified, the orientation words contained in the terms such as "upper", "lower", "bottom", "side" only represent the orientation of the terms in the normal use state or the common name understood by those skilled in the art, and should not be regarded as a limitation on the terms.

[0030] The present application provides a water-penetrating pipe anti-scratching device, which comprises an inlet assembly and an outlet guide wheel set fixedly connected to two ends of a water-penetrating pipe, wherein

[0031] The import assembly comprises a guide horn 1 and an import guide wheel set, the outlet end of the import guide wheel set is fixed to the inlet end of the water-penetrating pipe, the guide horn 1 is fixed to the inlet end of the import guide wheel set and the flared end of the guide horn 1 extends along the central axis of the water-penetrating pipe towards the direction away from the water-penetrating pipe;

[0032] The inlet end of the export guide wheel set is fixed to the outlet end of the water-penetrating pipe, and the outlet end of the export guide wheel set extends towards the direction away from the water-penetrating pipe;

[0033] The import guide wheel set and the export guide wheel set each comprise at least one pair of vertically arranged first guide wheels 2 and one horizontally arranged second guide wheel 3, and a gap for the passage of the rolled piece is formed between the first guide wheels 2 and the second guide wheel 3.

[0034] According to the above technical scheme, the import assembly and the export guide wheel set are arranged at the two ends of the water-penetrating pipe, the import assembly comprises a guide horn 1 and an import guide wheel set, the outlet end of the import guide wheel set is fixed to the inlet end of the water-penetrating pipe, the guide horn 1 is fixed to the inlet end of the import guide wheel set and the flared end of the guide horn 1 extends along the central axis of the water-penetrating pipe towards the direction away from the water-penetrating pipe; the inlet end of the export guide wheel set is fixed to the outlet end of the water-penetrating pipe, and the outlet end of the export guide wheel set extends towards the direction away from the water-penetrating pipe. The import guide wheel set and the export guide wheel set each comprise at least one pair of vertically arranged first guide wheels 2 and one horizontally arranged second guide wheel 3, and a gap for the passage of the rolled piece is formed between the first guide wheels 2 and the second guide wheel 3. The three-surface adjustable anti-scratching guide wheel is adopted, when the rolled piece enters the water-penetrating pipe from the guide horn 1 through the water-penetrating pipe anti-scratching device, the rolled piece running direction can be controlled by adjusting the guide wheel according to the running direction of the red steel in the production process, and the problem of the water-penetrating pipe being scratched due to the rolled piece swinging and scratching the inner wall when passing through the water-penetrating pipe is avoided.

[0035] Referring to Figure 1In this embodiment, to optimize the structure of the anti-scratch device for the water pipe, preferably, the guide wheel assembly includes a pair of vertical U-shaped plates 4 fixed to the guide bell mouth 1. A gap is formed between the two vertical U-shaped plates 4 for the workpiece to pass through. The two ends of the second guide wheel 3 are detachably mounted in the grooves 5 on the two vertical U-shaped plates and located below the workpiece, configured to be able to adhere to the workpiece from the bottom. A pair of flat plates 6 are connected between the pair of vertical U-shaped plates 4 and the inlet end of the water pipe. A pair of first guide wheels 2 are symmetrically arranged between the pair of flat plates 6 and cooperate with the flat plates 6 to form a gap for the workpiece to pass through and enter the water pipe. The pair of first guide wheels 2 are configured to be able to adhere to the workpiece from the side at the same time. In this way, when the workpiece enters from the guide bell mouth 1 and then enters the gap between the pair of vertical U-shaped plates 4, it encounters the second guide wheel 3, which will adhere to the workpiece from the bottom and lift the workpiece upward. At this point, the rolled piece continues to move forward. When it passes a pair of vertically arranged first guide rollers 2, the two first guide rollers 2 simultaneously press and squeeze the rolled piece from the side. This can work with the second guide roller 3 to achieve a state where the rolled piece is constrained from three sides when it enters the water pipe, thus preventing the rolled piece from swinging and scraping against the inner wall of the water pipe after entering it, which would cause the water pipe to be scratched.

[0036] like Figure 2 As shown, in this embodiment, in order to optimize the structure of the anti-scratch device for the water pipe, preferably, the above-mentioned guide wheel assembly includes a pair of flat plates 6 fixed to the outlet end of the water pipe, and a pair of first guide wheels 2 symmetrically arranged between the pair of flat plates 6 and cooperate with the flat plates 6 to form a gap for the rolled piece to pass through and enter the water pipe. The pair of first guide wheels 2 are configured to be able to simultaneously adhere to the rolled piece from the side. A guide wheel frame 7 extending in a direction away from the water pipe is formed on the lower flat plate 6, and a second guide wheel 3 is mounted on the guide wheel frame 7 and configured to adhere to the rolled piece from the bottom. In this way, when the rolled piece passes through the water pipe and extends out of the water pipe, it first enters the gap between a pair of first guide rollers 2. The two first guide rollers 2 simultaneously press and squeeze the rolled piece from the side. As the rolled piece continues to move forward, it encounters the second guide roller 3, which then presses against the rolled piece from the bottom and lifts it upward. This can work with the second guide roller 3 to achieve a state where the rolled piece is constrained from three sides at the same time. This allows the guide roller group and the guide roller group to work together end to end, constraining the direction of the rolled piece from beginning to end. This effectively solves the problem of the rolled piece swinging inside the water pipe and avoids it scraping against the inner wall and causing scratches on the water pipe.

[0037] The diameter of the different pin is different, in this embodiment, in order to make the water pipe anti scratch device can be applied to different pin, preferably, the first guide wheel 2 is installed to the flat plate 6 through the eccentric shaft 8, for adjusting the distance between the two first guide wheels 2. In this way, by adjusting the inner diameter size between the guide wheels, the scratch of the rolling piece on the inner wall of the water pipe is avoided, which can effectively support the running direction of the red steel. If the guide wheel cannot approach the red steel during production, the post personnel only needs to slightly adjust the eccentric shaft.

[0038] In actual use, the second guide wheel 3 is slightly higher than the bottom of the water pipe as the bottom wheel. If the height needs to be adjusted when encountering different specifications of the pin, different V-shaped wheels or flat wheels can be used. At this time, in order to facilitate the operator to replace the second guide wheel 3, a handle 9 is connected to the shaft of the second guide wheel 3. In this way, the operator can easily take out and replace the second guide wheel 3 from the vertical U-shaped plate 4 or the guide wheel frame 7 by holding the handle 9.

[0039] In addition, in this embodiment, the first guide wheel 2 is preferably a flat wheel, and the second guide wheel 3 is also preferably a flat wheel or a U-shaped wheel. In this way, if the horizontal position of the second guide wheel 3 is too low, the U-shaped wheel can be replaced with a flat wheel when rubbing the bottom plate to solve this problem.

[0040] In addition, in order to improve the mechanical strength and structural stability of the water pipe anti scratch device, the guide horn 1, the vertical U-shaped plate 4, the flat plate 6 and the guide wheel frame 7 are preferably made of steel plates, and the above fixing and connecting mode is welding fixation.

[0041] The guide horn 1, the vertical U-shaped plate 4, the flat plate 6 and the guide wheel frame 7 made of steel plates have a long service life, but their external profiles are also sharp, and once the operator is slightly careless, it is easy to cause scratches. In order to avoid the above situation, a fillet is preferably provided at the edge of the guide horn 1, the vertical U-shaped plate 4, the flat plate 6 and the guide wheel frame 7. After installation, the welding part can also be polished to make it smooth and flat. In actual processing and manufacturing, the water pipe anti scratch device can use existing guide wheels and scrap guide support arms for modification, which is easy to manufacture and maintain, and realizes low investment cost. After being put into use, the operation is simple, the post can adjust the guide wheel at any time, which is convenient and fast, has low failure rate, is convenient for later maintenance and maintenance, truly effectively prevents the scratch of the water pipe, reduces the quality accident, improves the production efficiency, and creates favorable conditions for the later special steel production.

[0042] The preferred embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited thereto. Within the technical concept of the present application, various simple modifications can be made to the technical solution of the present application, including the combination of various specific technical features in any suitable manner. In order to avoid unnecessary repetition, the present application will not further describe various possible combination manners. However, these simple modifications and combinations should also be considered as disclosed content of the present application, and all belong to the protection scope of the present application.

Claims

1. A waterline scratch protection device, characterized in that, The water-pipe scratch-proof device comprises an inlet assembly and an outlet guide wheel set fixed at both ends of the water-pipe, wherein, The inlet assembly comprises a guide horn (1) and an inlet guide wheel set, the outlet end of the inlet guide wheel set is fixed at the inlet end of the water-pipe, the guide horn (1) is fixed at the inlet end of the inlet guide wheel set and the flared end of the guide horn (1) extends along the central axis of the water-pipe towards the direction away from the water-pipe; The inlet end of the outlet guide wheel set is fixed at the outlet end of the water-pipe, and the outlet end of the outlet guide wheel set extends towards the direction away from the water-pipe; Both the inlet guide wheel set and the outlet guide wheel set comprise at least one pair of vertically arranged first guide wheels (2) and one horizontally arranged second guide wheel (3), and a gap is formed between the first guide wheels (2) and the second guide wheel (3) for the passage of the rolled piece.

2. The waterline anti-scuff device of claim 1, wherein, The inlet guide wheel set comprises a pair of vertical U-shaped plates (4) fixed on the guide horn (1), a gap is formed between the two vertical U-shaped plates (4) for the passage of the rolled piece, and the two ends of the second guide wheel (3) are detachably arranged in the grooves (5) on the two vertical U-shaped plates (4) and below the rolled piece, so as to tightly adhere to the rolled piece from the bottom. A pair of flat plates (6) are connected between the pair of vertical U-shaped plates (4) and the inlet end of the water-pipe, and a pair of first guide wheels (2) are symmetrically arranged between the pair of flat plates (6) and cooperated with the flat plates (6) to form a gap for the passage of the rolled piece into the water-pipe, wherein the pair of first guide wheels (2) are arranged to simultaneously tightly adhere to the rolled piece from the side.

3. The waterline protection device of claim 2, wherein, The outlet guide wheel set comprises a pair of flat plates (6) fixed on the outlet end of the water-pipe, and a pair of first guide wheels (2) are symmetrically arranged between the pair of flat plates (6) and cooperated with the flat plates (6) to form a gap for the passage of the rolled piece into the water-pipe, wherein the pair of first guide wheels (2) are arranged to simultaneously tightly adhere to the rolled piece from the side. A guide wheel bracket (7) extending towards the direction away from the water-pipe is formed on the lower flat plate (6), and a second guide wheel (3) is arranged on the guide wheel bracket (7) and arranged to tightly adhere to the rolled piece from the bottom.

4. A waterline protection device according to claim 2 or 3, characterised in that The first guide wheels (2) are installed on the flat plates (6) through eccentric shafts (8) for adjusting the distance between the two first guide wheels (2).

5. The waterline anti-scuff device of claim 2 or 3, wherein, A handle (9) is connected on the shaft of the second guide wheel (3).

6. The waterline protection device of any of claims 1-3, wherein, The first guide wheels (2) are flat wheels.

7. The waterline protection device of any of claims 1-3, wherein, The second guide wheels (3) are flat wheels or U-shaped wheels.

8. The waterline anti-scuff device of claim 3, wherein, The guide horn (1), the vertical U-shaped plates (4), the flat plates (6) and the guide wheel brackets (7) are all made of steel plates.

9. The waterline anti-scuff device of claim 8, wherein, The fixed and connected modes are welding.

10. A waterline protection device according to claim 8 or 9, characterised in that, The edges of the guide horn (1), the vertical U-shaped plates (4), the flat plates (6) and the guide wheel brackets (7) are all chamfered.