Stamping mechanism with detection function
By setting up detection structures and indexing turntables on both sides of the stamping mechanism to achieve automated detection, the problem of the lack of detection mechanisms in stamping machines is solved, and work efficiency and product quality control are improved.
Patent Information
- Application Number
- CN202520355791.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Existing stamping machines lack inspection mechanisms before and after stamping, requiring manual visual inspection of whether materials are correctly placed and whether products are qualified, which increases labor costs and reduces work efficiency.
Inspection structures are set on both sides of the stamping mechanism. Each inspection structure is equipped with an inspection component, such as a CCD camera, to detect the correct placement and processing quality of materials before and after stamping. The automated conveying and inspection process is realized through an indexing turntable.
This reduces the need for manual inspection, improves work efficiency and processing accuracy, and ensures product quality control.
Smart Images
Figure CN223847879U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping mechanism technology, and in particular to a stamping mechanism with detection function. Background Technology
[0002] In the production process of some workpieces that require stamping operations, the stamping machine often lacks inspection mechanisms before and after stamping. Whether the material is missing or misplaced before stamping and whether the stamped product is qualified after stamping all require visual inspection by the staff, which consumes a lot of manpower and the work efficiency needs to be further improved. Utility Model Content
[0003] The main purpose of this invention is to provide a stamping mechanism with detection function, which aims to reduce manpower consumption and improve work and detection efficiency.
[0004] To achieve the above objectives, this utility model proposes a stamping mechanism with a detection function, comprising:
[0005] A workbench, the surface of which is provided with an indexing turntable, and multiple material carriers are evenly arranged on the edge of the indexing turntable;
[0006] A feeding structure is movably disposed on the surface of the worktable and adjacent to the edge of the indexing turntable, and the feeding structure can place the workpiece on the loading component;
[0007] A stamping structure is disposed on the surface of the worktable and adjacent to the edge of the indexing turntable. A stamping head is movably disposed on the stamping structure and is aligned with the material carrier.
[0008] Two detection structures are respectively disposed on both sides of the stamping structure, and each detection structure has a detection element for aligning with the material carrier;
[0009] The unloading structure is movably disposed on the surface of the worktable and adjacent to the edge of the indexing turntable. The unloading structure has a material handling fixture. The unloading structure is located between the stamping structure and the loading structure. The indexing turntable rotates so that the material carrier passes through the loading structure, the stamping structure and the unloading structure in sequence.
[0010] In one embodiment of the present invention, a material tray is provided on the surface of the workbench between the feeding structure and the detection structure, and the material tray is partially arranged around the indexing turntable.
[0011] In one embodiment of this utility model, the detection element is a CCD camera.
[0012] In one embodiment of the present invention, the unloading structure includes a fixed frame, and a drive component and a material handling clamp mounted on the fixed frame.
[0013] In one embodiment of this utility model, an electrical control box is further provided on the surface of the workbench, and the indexing turntable is electrically connected to the electrical control box.
[0014] This utility model's technical solution incorporates two detection structures on each side of the stamping structure. Each detection structure is equipped with a detection element to check whether the material is on the workpiece before and after the stamping operation, ensuring correct placement and compliance with requirements. Pre-stamping inspection checks for any missing or incorrect material placement, while post-stamping inspection determines whether the material meets processing requirements, preventing defective workpieces from proceeding to the next stage. This also improves processing accuracy and quality control. It significantly reduces the manpower required for manual inspection and increases work efficiency. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a top view of the present invention.
[0018] Explanation of icon numbers:
[0019] 1. Workbench; 11. Indexing turntable; 12. Loading component; 13. Material tray; 2. Feeding structure; 3. Stamping structure; 31. Stamping head; 4. Detection structure; 41. Detection component; 5. Unloading structure; 51. Picking fixture; 52. Fixing frame; 53. Drive component; 6. Electrical control box.
[0020] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0022] Reference Figures 1 to 2This utility model proposes a stamping mechanism with detection function, including a worktable 1, a feeding structure 2, a stamping structure 3, two detection structures 4, and a discharging structure 5. The worktable 1 has an indexing turntable 11 on its surface, and multiple loading components 12 are evenly arranged along the edge of the indexing turntable 11. The feeding structure 2 is movably disposed on the surface of the worktable 1 and adjacent to the edge of the indexing turntable 11, and can place workpieces onto the loading components 12. The stamping structure 3 is disposed on the surface of the worktable 1 and adjacent to the edge of the indexing turntable 11. The worktable 3 is equipped with a stamping head 31, which is aligned with the loading part 12. Two detection structures 4 are respectively set on both sides of the stamping structure 3. The detection structure 4 has a detection element 41 aligned with the loading part 12. The unloading structure 5 is movably set on the surface of the worktable 1 and adjacent to the edge of the indexing turntable 11. The unloading structure 5 has a material pick-up clamp 51. The unloading structure 5 is located between the stamping structure 3 and the loading structure 2. The indexing turntable 11 rotates so that the loading part 12 passes through the loading structure 2, the stamping structure 3 and the unloading structure 5 in sequence.
[0023] Understandably, the worktable 1 is the foundational platform of the entire stamping mechanism, supporting all operating components and structures. It is a robust platform that allows the entire stamping process to proceed in a stable environment. The function of the loading structure 2 is to place the workpiece to be processed onto the carrier 12. This can be a robotic arm, vibratory feeder, or other device that transfers the workpiece onto the carrier 12, preparing it for subsequent stamping and inspection steps. The loading structure 2 and the stamping structure 3 are used for unloading operations. The operator places materials such as wire onto the workpiece, and the stamping structure 3 performs the stamping operation. The stamping head 31 is a key component in this structure, requiring precise alignment between the carrier 12 and the workpiece. The stamping structure 3 is also located on the surface of the worktable 1, near the edge of the indexing turntable 11, allowing for more efficient operation of the workpiece on the indexing turntable 11.
[0024] This embodiment has two detection structures 4, respectively located on both sides of the stamping structure 3. Each detection structure 4 is equipped with a detection element 41, used to check whether the material is on the workpiece before and after the stamping operation, ensuring that it is correctly placed and meets the requirements. Pre-stamping inspection can check for any missing or incorrect material placement, while post-stamping inspection can determine whether it meets the processing requirements, preventing unqualified workpieces from entering the next stage. This also improves processing accuracy and quality control. It greatly reduces the manpower required for manual inspection and improves work efficiency.
[0025] The function of the unloading structure 5 is to remove the stamped workpiece from the carrier 12 and prepare it for the next stage or to complete the entire processing. The unloading structure 5 is movable on the surface of the worktable 1 and is located near the edge of the indexing turntable 11, between the stamping structure 3 and the loading structure 2. It can remove the workpiece after stamping is completed. The unloading structure 5 includes a pick-up clamp 51, which is used to grip the stamped workpiece and remove it from the carrier 12.
[0026] The indexing turntable 11 is a rotating platform with multiple loading components 12, each capable of holding one workpiece. During operation, the indexing turntable 11 rotates, ensuring that the workpieces pass sequentially through the loading structure 2, the stamping structure 3, and the unloading structure 5. This enables the stamping mechanism to automatically transport the workpieces; with each rotation, the loading component 12 sequentially undergoes loading, pre-stamping inspection, stamping, post-stamping inspection, and unloading processes.
[0027] Reference Figures 1 to 2 In one embodiment of this application, a material tray 13 is provided on the surface of the workbench 1 between the feeding structure 2 and the detection structure 4, and the material tray 13 is partially arranged around the indexing turntable 11.
[0028] Understandably, the indexing turntable 11 can be indexed at a certain angle to ensure precise alignment of the workpiece between each working step, guaranteeing the accuracy and efficiency of the operation. The material tray 13 is used to store the material to be stamped on the workpiece, which is wire in this example. It is located between the loading and inspection structure 4. The operator can place the material on the workpiece on the carrier 12 at this position, and then check for any omissions or misplacements before stamping. The material tray 13 is arranged around the indexing turntable 11, which can optimize space utilization and save the area occupied on the surface of the worktable 1.
[0029] Reference Figures 1 to 2 In one embodiment of this application, the detection element 41 is a CCD camera.
[0030] Understandably, the detection element 41 can be a device such as a CCD camera or a fiber optic sensor. In this example, it is a CCD camera. Using a CCD camera as the detection element 41 has the following advantages: CCD sensors typically have high image resolution, providing clear and detailed images, making them suitable for detection applications with high image quality requirements, such as precision inspection and defect detection; due to the structure of the CCD, the light response across the entire photosensitive surface is usually relatively uniform, effectively reducing the phenomenon of uneven brightness in the image. This is a very important advantage in inspections that require high-quality images; the working principle of CCD cameras is relatively mature, and the sensors are highly durable, performing stably in many long-term, high-frequency inspection scenarios; CCD sensors have less image distortion, providing more realistic and natural images, which is of great significance for accurate detection and analysis.
[0031] Reference Figures 1 to 2 In one embodiment of this application, the unloading structure 5 includes a fixing frame 52, a drive member 53 and a material handling fixture 51 mounted on the fixing frame 52.
[0032] Understandably, the fixed frame 52 is the foundation of the feeding structure 5, used to support and stabilize other components. It provides a stable framework for the entire feeding system, ensuring that the drive unit 53, the material handling clamp 51, and other components maintain accurate positions during operation. The function of the drive unit 53 is to provide power to the feeding structure 5, enabling the material handling clamp 51 to accurately grasp and move materials. The drive unit 53 can be an electric motor, pneumatic device, hydraulic system, etc., without further limitation. The drive unit 53 starts the material handling clamp 51 or other feeding devices through mechanical transmission devices (such as gears, belts, chains, etc.) or direct drive systems (such as servo motors), moving them to the designated position to complete the picking, placing, and transferring of materials.
[0033] Reference Figures 1 to 2 In one embodiment of this application, an electrical control box 6 is also provided on the surface of the workbench 1, and the indexing turntable 11 is electrically connected to the electrical control box 6.
[0034] Understandably, the electrical control box 6 is used to centrally control various functions of the equipment, such as adjusting the rotation speed and positioning angle of the turntable, and performing precise indexing operations in different processes. It contains control devices such as a microcontroller, circuit board, and PLC. The indexing turntable 11 is a common device in mechanical systems, widely used in precision machining, CNC machine tools, assembly, and other fields. It helps achieve precise positioning and cutting by setting fixed angle divisions, and the function of the electrical control box 6 is to control its rotation through electrical signals.
[0035] This utility model's technical solution involves setting two detection structures 4 on both sides of the stamping structure 3. Each detection structure 4 is equipped with a detection element 41, used to detect whether the material is on the workpiece before and after the stamping operation, ensuring that it is correctly placed and meets requirements. Pre-stamping detection checks for any missing or incorrect material placement, while post-stamping detection determines whether it meets processing requirements, preventing unqualified workpieces from entering the next stage. This also improves processing accuracy and quality control. It significantly reduces the manpower required for manual inspection and improves work efficiency.
[0036] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this application, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0037] The above are merely preferred embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A stamping mechanism with detection function, characterized in that, Include: A workbench (1), the surface of the workbench (1) is provided with a indexing turntable (11), the edge of the indexing turntable (11) is uniformly provided with a plurality of load carriers (12); A feeding structure (2), the feeding structure (2) is movably arranged on the surface of the workbench (1) and adjacent to the edge of the indexing turntable (11), the feeding structure (2) can place workpieces on the load carriers (12); A stamping structure (3), the stamping structure (3) is arranged on the surface of the workbench (1) and adjacent to the edge of the indexing turntable (11), the stamping structure (3) is movably provided with a stamping head (31), the stamping head (31) is aligned with the load carriers (12); Two detection structures (4), the two detection structures (4) are arranged on both sides of the stamping structure (3) respectively, the detection structure (4) has a detection member (41) aligned with the load carriers (12); A discharging structure (5), the discharging structure (5) is movably arranged on the surface of the workbench (1) and adjacent to the edge of the indexing turntable (11), the discharging structure (5) has a material taking clamp (51), the discharging structure (5) is located between the stamping structure (3) and the feeding structure (2), the indexing turntable (11) rotates to make the load carriers (12) pass through the feeding structure (2), the stamping structure (3) and the discharging structure (5) in turn.
2. The press mechanism with a strip detection function according to claim 1, characterized by The surface of the workbench (1) is provided with a material tray (13) between the feeding structure (2) and the detection structure (4), the material tray (13) is partially arranged around the indexing turntable (11).
3. The stamping mechanism with a strip detection function according to claim 2, characterized in that, The detection member (41) is a CCD camera.
4. The stamping mechanism with a strip detection function according to claim 3, characterized in that, The discharging structure (5) includes a fixed frame (52), and a driving member (53) and a material taking clamp (51) mounted on the fixed frame (52).
5. The stamping mechanism with a strip detection function according to claim 4, characterized by The surface of the workbench (1) is further provided with an electric control box (6), and the indexing turntable (11) is electrically connected to the electric control box (6).