Spool flange punch forming device
By designing an automated I-beam flange stamping and forming device, the problem of existing equipment being unable to automatically change and clamp stamping tools has been solved, realizing automated operation and adaptability to multiple flange specifications, improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202520156566.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing stamping equipment has limited functionality and poor flexibility. It cannot automatically change and clamp stamping tools, resulting in low production efficiency. Furthermore, it requires manual replacement of support frames to accommodate flanges of different sizes, increasing labor costs.
A stamping and forming device for I-beam flanges was designed, comprising a stamping table, a stamping tool placement table, a hydraulic cylinder, an electric telescopic rod, a lead screw, and a PLC control box. This device enables automatic clamping and replacement of stamping tools, and automatically adjusts the support frame through electric and hydraulic systems to accommodate flanges of different diameters.
It enables automatic clamping and changing of stamping tools, improving production efficiency, reducing labor costs, and adapting to stamping operations of flanges of different diameters, thereby enhancing production efficiency and flexibility.
Smart Images
Figure CN223847891U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flange stamping technical field, concretely is a spool flange stamping forming device. BACKGROUND
[0002] The spool flange needs to adopt the stamping forming equipment when producing, the stamping forming equipment of prior art is single function, and the flexibility is poor, cannot realize automatic replacement and clamping stamping tool, and is often replaced and clamped manually, and the efficiency is low, and the speed is slow, and the normal production benefit is influenced, and the stamping forming equipment of prior art cannot adapt to the stamping operation of different size flange parts, and often needs manual replacement of different models of support frame, and increases the labor cost, and therefore provides a spool flange stamping forming device. UTILITY MODEL CONTENTS
[0003] The utility model aims at the defects of prior art, provides a spool flange stamping forming device to solve the problem in the foregoing background art.
[0004] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a spool flange stamping forming device, including punch table and punch tool placing table, the punch table and punch tool placing table all are arranged on the top of bottom box, the middle part of punch table is equipped with feeding port, the middle part of feeding port is installed with support column, the central position of support column is equipped with first punch hole, the periphery of support column is installed with four electric telescopic rods according to equal distance, one end of electric telescopic rod is installed with support frame, the middle part of support frame is equipped with second punch hole, punch tool placing table is provided with a plurality of punch tool placing grooves.
[0005] As a preferred technical scheme of the utility model, the top four corners of the bottom box are all installed with hydraulic cylinders, the top of the hydraulic cylinder is installed with a top frame, the top of the top frame is provided with a first sliding groove on both sides, the first sliding groove is provided with a first lead screw in the inside, the first lead screw is threadedly connected with a first sliding block on the first lead screw, the top of the first sliding block is installed with a movable frame;
[0006] The side of the movable frame is provided with a second sliding groove, the second sliding groove is provided with a second lead screw in the inside, the second lead screw is threadedly connected with a second sliding block on the second lead screw, the second sliding block is installed with a punch cylinder, the telescopic end of the punch cylinder is installed with a third motor, the main shaft of the third motor is provided with an external thread for connecting with the punch tool on the punch tool placing groove.
[0007] As a preferred technical scheme of the utility model, one end of the first sliding groove is installed with a first speed reducer, the first speed reducer is installed with a first motor, one end of the first lead screw passes through the end face of the first sliding groove and is connected with the gear in the first speed reducer.
[0008] As a preferred technical scheme of the utility model, the movable frame is installed on the first sliding block through bolts, one end of the second sliding groove is provided with a second speed reducer, the second speed reducer is provided with a second motor, one end of the second screw rod penetrates the end of the second sliding groove and is fixedly connected with the gear in the second speed reducer.
[0009] As a preferred technical scheme of the utility model, the inside of the bottom box is provided with an inner frame, the supporting column is installed on the inner frame, the electric telescopic rod is installed on the supporting column through bolts, and the supporting frame is installed on the telescopic end of the electric telescopic rod through bolts.
[0010] As a preferred technical scheme of the utility model, the outer edge top of the supporting frame is connected with an arc baffle.
[0011] As a preferred technical scheme of the utility model, the side of the bottom box is provided with a discharge port, the inside of the bottom box is provided with a discharging inclined plate, one end of the discharging inclined plate is connected with the discharge port, and the bottom of the supporting frame is attached to the top of the stamping table.
[0012] As a preferred technical scheme of the utility model, the stamping table is provided with a PLC control box, and the PLC control box is electrically connected with the first motor, the second motor, the stamping cylinder, the third motor and the electric telescopic rod.
[0013] Compared with the prior art, the utility model has the advantages that the device can automatically clamp a stamping tool, can automatically replace the stamping tool, is flexible, simple to operate, and improves production efficiency.
[0014] The device can automatically adjust the supporting frame for stamping, facilitates stamping operation on flange pieces with different diameters, does not need to replace the supporting frame, saves time, and reduces cost. DRAWINGS
[0015] Figure 1 It is a structural schematic view of the utility model;
[0016] Figure 2 It is a structural schematic view of the stamping table of the utility model;
[0017] Figure 3 It is a structural schematic view of the supporting frame of the utility model.
[0018] In the figure: 1, bottom box; 2, stamping table; 201, feeding port; 202, support column; 203, support frame; 204, electric telescopic rod; 205, first stamping hole; 206, second stamping hole; 207, arc-shaped baffle; 3, stamping tool placing table; 301, stamping tool placing groove; 4, hydraulic cylinder; 5, top frame; 501, first sliding groove; 502, first lead screw; 503, first speed reducer; 504, first motor; 505, movable frame; 506, second speed reducer; 507, second motor; 508, second sliding block; 509, stamping cylinder; 510, third motor; 512, second sliding groove; 513, second lead screw; 6, discharge port. DETAILED DESCRIPTION
[0019] The advantages and features of the present application will be more clearly understood through the following detailed description of the preferred embodiments of the present application with reference to the accompanying drawings, so that the protection scope of the present application can be more clearly and definitely defined.
[0020] Embodiment: Please refer to Figure 1 The present application provides a technical solution: a I-beam flange stamping forming device, comprising a stamping table 2 and a stamping tool placing table 3, the stamping table 2 and the stamping tool placing table 3 are both arranged on the top of the bottom box 1, the middle part of the stamping table 2 is provided with a feeding port 201 for collecting metal sheets of stamping through holes, the middle part of the feeding port 201 is provided with a support column 202, a cross support frame is arranged in the bottom box 1, the cross support frame is arranged in suspension, the bottom of the support column 202 is arranged on the cross support frame and the support column 202 is provided with a through hole, the metal sheet for stamping enters into the bottom box 1 through the through hole, and then is conveyed to the discharge port 6 through the discharging inclined plate in the bottom box 1, the center position of the support column 202 is provided with a first stamping hole 205, four electric telescopic rods 204 are arranged on the circumferential side of the support column 202 at equal distances, one end of the electric telescopic rod 204 is provided with a support frame 203, the distance between the support frame 203 and the support column 202 is adjusted by the electric telescopic rod 204, the middle part of the support frame 203 is provided with a second stamping hole 206, and the stamping tool placing table 3 is provided with a plurality of stamping tool placing grooves 301.
[0021] The top of the bottom box 1 is provided with a hydraulic cylinder 4 at each of the four corners, the top of the hydraulic cylinder 4 is provided with a top frame 5, the height of the top frame 5 is adjusted by the hydraulic cylinder 4, both sides of the top of the top frame 5 are provided with a first sliding groove 501, the inside of the first sliding groove 501 is provided with a first lead screw 502, the first lead screw 502 is threadedly connected with a first sliding block 511, and the top of the first sliding block 511 is provided with a movable frame 505.
[0022] The side of the movable frame 505 is provided with a second sliding groove 512, the inside of the second sliding groove 512 is provided with a second lead screw 513, the second lead screw 513 is threadedly connected with a second sliding block 508, the second sliding block 508 is installed with a punching cylinder 509, the telescopic end of the punching cylinder 509 is installed with a third motor 510, the main shaft of the third motor 510 is provided with an external thread, which is used for being connected with a punching tool on the punching tool placing groove 301.
[0023] One end of the first sliding groove 501 is installed with a first speed reducer 503, the first speed reducer 503 is installed with a first motor 504, one end of the first lead screw 502 penetrates through the end face of the first sliding groove 501 and is connected with a gear in the first speed reducer 503, the gear in the first speed reducer 503 is driven to rotate by the first motor 504, so as to drive the first lead screw 502 to rotate, thereby driving the first sliding block 511 to move in the first sliding groove 501, and driving the movable frame 505 to move transversely.
[0024] The movable frame 505 is installed on the first sliding block 511 through bolts, one end of the second sliding groove 512 is installed with a second speed reducer 506, the second speed reducer 506 is installed with a second motor 507, one end of the second lead screw 513 penetrates through the end of the second sliding groove 512 and is fixedly connected with a gear in the second speed reducer 506, the gear in the second speed reducer 506 is driven to rotate by the second motor 507, so as to drive the second lead screw 513 to rotate by the gear in the second speed reducer 506, thereby driving the second sliding block 508 to move in the second sliding groove 512 by the rotation of the second lead screw 513, and driving the punching cylinder 509 to move longitudinally.
[0025] The inside of the bottom box 1 is installed with an inner frame, the supporting column 202 is installed on the inner frame, the electric telescopic rod 204 is installed on the supporting column 202 through bolts, the supporting frame 203 is installed on the telescopic end of the electric telescopic rod 204 through bolts, and the distance between the supporting frame 203 and the supporting column 202 can be adjusted by the electric telescopic rod 204.
[0026] The outer edge top of the supporting frame 203 is connected with an arc-shaped baffle 207, the arc-shaped baffle 207 is used for limiting the flange, so as to prevent the flange from deviating during punching.
[0027] The side of the bottom box 1 is provided with a discharge port 6, the inside of the bottom box 1 is provided with a discharging inclined plate, one end of the discharging inclined plate is connected with the discharge port 6, and the bottom of the supporting frame 203 is attached to the top of the punching table 2.
[0028] The stamping table 2 is provided with a PLC control box, the PLC control box is electrically connected with the first motor 504, the second motor 507, the stamping cylinder 509, the third motor 510 and the electric telescopic rod 204 respectively, and the first motor 504, the second motor 507, the stamping cylinder 509, the third motor 510 and the electric telescopic rod 204 are controlled to work by the PLC control box.
[0029] Working principle: a kind of I-shaped wheel flange stamping forming device, when using, four electric telescopic rods 204 are controlled to work by the PLC control box, the electric telescopic rod 204 is used to push support frame 203 to approach or away from the first stamping hole 205, when the appropriate distance is adjusted, the flange piece to be stamped is placed on the top of support frame 203, the flange piece is limited by arc baffle 207, then the first motor 504 works to drive the first screw rod 502 to rotate around bearing, to drive the first sliding block 511 to move in the first sliding groove 501, the first sliding block 511 drives movable frame 505 to move transversely, the stamping cylinder 509 arranged on movable frame 505 drives the third motor 510 to move to the top of stamping tool placing table 3, then the second motor 507 works to drive the gear in the second speed reducer 506 to rotate, the gear in the second speed reducer 506 rotates to drive the second screw rod 513 to rotate around bearing, drives the second sliding block 508 to move in the second sliding groove 512, to drive the third motor 510 to move longitudinally, the spindle of the third motor 510 is aligned with the stamping tool, then the hydraulic cylinder 4 works to drive the third motor 510 to slowly descend, at the same time, the spindle of the third motor 510 rotates to rotate the spindle of the third motor 510 into the threaded hole on the top of the stamping tool, to complete the connection between the stamping tool and the third motor 510, and the automatic clamping stamping tool is completed.
[0030] The stamping tool is lifted to the appropriate height by the hydraulic cylinder 4 again, then the first motor 504 and the second motor 507 work to move the stamping cylinder 509 to the top of the flange piece, the stamping tool is quickly stamped on the flange piece by the stamping cylinder 509, to stamp a hole on the flange piece, then the staff replaces the new flange piece to perform the new flange piece stamping operation.
[0031] The above embodiment only expresses the embodiment of the utility model, and the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that, for ordinary skilled person in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model.
Claims
1. A flange press forming device for a spool, comprising a press table (2) and a press tool placement table (3), characterized in that: The stamping table (2) and the stamping tool placing table (3) are arranged on the top of the bottom box (1), the middle part of the stamping table (2) is provided with a feeding port (201), the middle part of the feeding port (201) is provided with a supporting column (202), the central position of the supporting column (202) is provided with a first stamping hole (205), the peripheral side of the supporting column (202) is provided with four electric telescopic rods (204) at equal distances, one end of the electric telescopic rod (204) is provided with a supporting frame (203), the middle part of the supporting frame (203) is provided with a second stamping hole (206), and the stamping tool placing table (3) is provided with a plurality of stamping tool placing grooves (301).
2. The spoked wheel flange press forming apparatus of claim 1, wherein: The top of the bottom box (1) is provided with a hydraulic cylinder (4) at each of the four corners, the top of the hydraulic cylinder (4) is provided with a top frame (5), the top of the top frame (5) is provided with a first sliding groove (501) on each side, the inside of the first sliding groove (501) is provided with a first lead screw (502), the first lead screw (502) is threadedly connected with a first sliding block (511), and the top of the first sliding block (511) is provided with a movable frame (505). The side of the movable frame (505) is provided with a second sliding groove (512), the inside of the second sliding groove (512) is provided with a second lead screw (513), the second lead screw (513) is threadedly connected with a second sliding block (508), the second sliding block (508) is provided with a stamping cylinder (509), the telescopic end of the stamping cylinder (509) is provided with a third motor (510), and the main shaft of the third motor (510) is provided with an external thread for connecting with the stamping tool of the stamping tool placing groove (301).
3. The flange press forming apparatus for a spoked wheel according to claim 2, characterized by: One end of the first sliding groove (501) is provided with a first speed reducer (503), the first speed reducer (503) is provided with a first motor (504), and one end of the first lead screw (502) penetrates through the end face of the first sliding groove (501) and is connected with a gear in the first speed reducer (503).
4. The spoked wheel flange press forming apparatus of claim 2, wherein: The movable frame (505) is bolted on the first sliding block (511), one end of the second sliding groove (512) is provided with a second speed reducer (506), the second speed reducer (506) is provided with a second motor (507), and one end of the second lead screw (513) penetrates through the end of the second sliding groove (512) and is fixedly connected with a gear in the second speed reducer (506).
5. The spoked wheel flange press forming apparatus of claim 1, wherein: The inside of the bottom box (1) is provided with an inner frame, the supporting column (202) is arranged on the inner frame, the electric telescopic rod (204) is bolted on the supporting column (202), and the supporting frame (203) is bolted on the telescopic end of the electric telescopic rod (204).
6. The spoked wheel flange press forming apparatus of claim 1, wherein: The outer edge top of the supporting frame (203) is connected with an arc-shaped baffle (207).
7. The spoked wheel flange press forming apparatus of claim 1, wherein: The side of the bottom box (1) is provided with a discharge port (6), the inside of the bottom box (1) is provided with a discharging inclined plate, one end of the discharging inclined plate is connected with the discharge port (6), and the bottom of the supporting frame (203) is attached to the top of the stamping table (2).
8. The spoked wheel flange press forming apparatus of claim 1, wherein: The stamping table (2) is provided with a PLC control box, which is electrically connected with the first motor (504), the second motor (507), the stamping cylinder (509), the third motor (510) and the electric telescopic rod (204) respectively.