Industrial thin-wall titanium alloy component investment casting device

By designing an automated pouring device, using a dual-axis motor and a synchronous motor to drive the pouring hopper for height and angle adjustment, the problem of burns to workers was solved, and safety and practicality were improved.

CN223848084UActive Publication Date: 2026-01-30JINAN HAIYAO NEW ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202520401106.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-30
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

The existing casting equipment poses a risk of burns to workers during the casting process due to the high temperature of the molten metal in the medium-frequency furnace, resulting in poor safety and insufficient practicality.

Method used

A metal casting device comprising a base, a lifting mechanism, and a casting mechanism was designed. The device uses a dual-axis motor and a synchronous motor to drive the casting hopper to adjust its height and angle, thereby automating the metal casting process and avoiding manual contact with high-temperature metal.

Benefits of technology

This technology prevents workers from being burned during the pouring process, improving safety and practicality, and ensuring the accuracy and stability of the pouring process.

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Abstract

The utility model relates to the technical field of investment casting devices, in particular to an industrial thin-wall titanium alloy component investment casting device which can prevent workers from being burnt and scalded in the casting process, improve the safety performance and is higher in practicability. Comprising a base, four sets of supporting legs are fixedly arranged at the bottom of the base, a double-shaft motor is fixedly installed at the bottom end of the base, a pair of supporting plates are symmetrically and fixedly arranged at the bottom end of the base, transmission shafts are fixedly connected to the output ends of the two sides of the double-shaft motor, the two sets of transmission shafts are rotationally installed on the two pairs of supporting plates respectively, and worm sections are arranged on the two sets of transmission shafts; the top ends of the transmission lead screws are rotationally connected with the top ends of the inner sides of the fixing frames, the bottom ends of the two sets of transmission lead screws are fixedly sleeved with worm gears, the two sets of worm gears are meshed with the two sets of worm sections correspondingly, the two sets of fixing frames are slidably sleeved with lifting frames, and the two sets of lifting frames are arranged on the two sets of transmission lead screws in a threaded and sleeving mode correspondingly. The pouring device is used for pouring molten metal into the mold shell.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of investment casting device, in particular to an industrial thin-walled titanium alloy component investment casting device. BACKGROUND

[0002] In the production and processing of thin-walled titanium alloy components, investment casting is often used, which requires the use of investment casting devices. Investment casting, also known as lost wax casting, includes processes such as wax pressing, wax repairing, tree assembling, slurry dipping, wax melting, metal pouring, and post-processing. Specifically, a wax mold of the required casting part is made using wax, and then a refractory material such as clay or binder is applied to the wax mold. The mold is then placed in a baking furnace to melt the wax and obtain a mold shell made of refractory material. The metal blank is then heated and melted in a medium-frequency furnace, and the molten metal is poured into the mold shell using a pouring device. After the metal cools down, the mold shell is knocked down to obtain a thin-walled titanium alloy component.

[0003] The existing pouring device is usually manually held by a worker to scoop out the molten metal from the medium-frequency furnace and pour it into the mold shell. However, the opening of the medium-frequency furnace is extremely hot, and the pouring process is not easy to control when pouring the molten metal manually. As a result, the worker is easily burned and injured, and the safety performance is poor, which is not practical. SUMMARY

[0004] To solve the above technical problems, the utility model provides an industrial thin-walled titanium alloy component investment casting device that can avoid worker burns and injuries during pouring, improve safety performance, and be more practical.

[0005] TECHNICAL SOLUTION

[0006] To achieve the above object, the utility model provides the following technical scheme: A kind of industrial thin-walled titanium alloy component investment casting device, including base, lifting mechanism and pouring mechanism, four groups of supporting legs are fixedly arranged on the bottom of the base, the lifting mechanism includes double-shaft motor, double-shaft motor is fixedly installed at the bottom end of base, a pair of supporting plates is fixedly arranged on the bottom end of base symmetrically, transmission shaft is fixedly connected to the output end of both sides of double-shaft motor, two groups of transmission shafts are rotatably installed on two pairs of supporting plates respectively, worm segment is arranged on the two groups of transmission shafts, two groups of fixed racks are fixedly connected to the top end of base symmetrically, two groups of transmission screws are rotatably installed on the base, transmission screw top end is rotatably connected with the top end of the inner side of fixed rack, worm wheel is fixedly sleeved on the bottom end of two groups of transmission screws, two groups of worm gears are engaged with two groups of worm segments respectively, lifting frame is slidably sleeved on the two groups of fixed racks, two groups of lifting frames are screwedly sleeved on two groups of transmission screws respectively, the pouring mechanism includes pouring hopper, two groups of connecting shafts are fixedly arranged on the outer wall of pouring hopper symmetrically, two groups of connecting shafts are rotatably installed on two groups of lifting frames respectively, transmission worm wheel is fixedly sleeved on the two groups of connecting shafts, a pair of fixed plates is fixedly connected on two groups of lifting frames symmetrically, wherein synchronous motor is fixedly installed on the right side of two groups of fixed plates, transmission worm is rotatably installed on two pairs of fixed plates, the output end of two groups of synchronous motors is fixedly connected with the right end of two groups of transmission worms respectively, two groups of transmission worms are engaged with two groups of transmission worm gears respectively.

[0007] Preferably, the pouring hopper edge left side middle integral fixedly provided with pouring nozzle.

[0008] Preferably, the base top is fixedly provided with a positioning seat, and the positioning seat is directly below the pouring hopper.

[0009] Preferably, the two groups of fixed racks are fixedly connected with the base top between the left and right ends symmetrically.

[0010] Preferably, the four groups of supporting legs are fixedly connected with anti-skid rubber pads at the bottom ends.

[0011] Compared with the prior art, the utility model has the beneficial effects that: when in use, initially, the pouring hopper is in vertical state, the molten metal raw materials are added into the pouring hopper by external equipment, the molten metal raw materials are contained by the pouring hopper, then the prepared mold shell is placed at appropriate position on the left side of the base, the height of the pouring hopper is adjusted according to the height of the mold shell, after adjustment, the pouring hopper is driven to rotate, so that the molten metal raw materials are poured into the mold shell by the pouring hopper, thereby replacing manual pouring, and the molten metal raw materials are poured in the pouring process, so that the staff is prevented from being scalded, the safety performance is improved, and the practicability is higher. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is the axonometric structure schematic diagram of the utility model;

[0013] Figure 2 is a left view axial measurement structure schematic view of the utility model;

[0014] Figure 3 is a bottom view axial measurement structure schematic view of the utility model;

[0015] Figure 4 is a partial bottom view axial measurement structure schematic view of the utility model;

[0016] Figure 5 is an axial measurement structure schematic view of synchronous motor and lifting frame installation in the utility model;

[0017] Figure 6 is an axial measurement section structure schematic view of positioning seat in the utility model;

[0018] Mark in the drawing: 1, base; 2, support leg; 3, double-shaft motor; 4, support plate; 5, transmission shaft; 6, worm section; 7, fixed frame; 8, transmission screw; 9, worm wheel; 10, lifting frame; 11, pouring pot; 12, connecting shaft; 13, transmission worm wheel; 14, fixed plate; 15, synchronous motor; 16, transmission worm; 17, pouring nozzle; 18, positioning seat; 19, reinforcing plate; 20, antiskid rubber pad. DETAILED DESCRIPTION

[0019] The specific implementation of the utility model is described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

[0020] EXAMPLE

[0021] Please refer to Figures 1-6The utility model discloses an industrial thin -walled titanium alloy component investment casting device, including base 1, four groups of supporting legs 2 are fixedly arranged on the bottom of base 1, double -shaft motor 3 is fixedly installed at the bottom end of base 1, and a pair of support plates 4 are fixedly arranged on the both sides of double -shaft motor 3.

[0022] The pouring nozzle 17 is integrally arranged on the left side of the edge of the pouring ladle 11. The pouring nozzle 17 is arranged, and when pouring, the molten metal material is poured into the mold shell along the pouring nozzle 17, so that the pouring is more accurate, and the material is prevented from being poured outside.

[0023] The positioning seat 18 is fixedly arranged at the top of the base 1 and is located directly below the pouring ladle 11. The pouring ladle 11 is positioned in the positioning seat 18 when it is lowered to the lowest position, so that the pouring ladle 11 is kept stable.

[0024] The reinforcing plates 19 are symmetrically and fixedly connected between the left and right ends of the two groups of fixed frames 7 and the top of the base 1. The reinforcing plates 19 are arranged to make the connection between the fixed frame 7 and the base 1 more firm and stable.

[0025] The bottom end of each of the four groups of the supporting legs 2 is fixedly connected with an anti-skid rubber pad 20; the anti-skid rubber pad 20 can increase the friction between the bottom of the supporting legs 2 and the ground, so that the device is not easy to slip on the ground.

[0026] The working principle of the industrial thin-wall titanium alloy component investment casting device is as follows: initially, the pouring ladle 11 is in a vertical state, the molten metal raw material is added into the pouring ladle 11 by using an external device, the molten metal raw material is placed in the pouring ladle 11, then the prepared mold shell is placed at a proper position on the left side of the base 1, the height of the pouring ladle 11 is adjusted according to the height of the mold shell, when adjusting, the double-shaft motor 3 is started, the double-shaft motor 3 drives the transmission shaft 5 to rotate, the transmission shaft 5 drives the two groups of transmission lead screws 8 to rotate through the meshing of the worm section 6 and the worm wheel 9, the transmission lead screws 8 drive the lifting frame 10 to slide along the fixed frame 7, so that the lifting frame 10 drives the pouring ladle 11 to move, the height of the pouring ladle 11 is adjusted, after the adjustment, the synchronous motor 15 is started, the synchronous motor 15 drives the transmission worm 16 to rotate, the transmission worm 16 drives the connecting shaft 12 to rotate counterclockwise through the meshing with the transmission worm wheel 13, and then the connecting shaft 12 drives the left pouring ladle 11 to rotate, so that the pouring ladle 11 pours the molten metal raw material into the mold shell through the pouring nozzle 17, and the pouring ladle 11 can be driven by the synchronous motor 15 to rotate to be horizontal, so that the molten metal in the pouring ladle 11 can be completely poured out.

[0027] The installation mode, connection mode or setting mode of the industrial thin-wall titanium alloy component investment casting device are common mechanical modes, as long as the beneficial effects can be achieved, the implementation can be carried out; the double-shaft motor and the synchronous motor of the industrial thin-wall titanium alloy component investment casting device are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual.

[0028] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, a number of improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. An industrial thin-walled titanium alloy component investment casting device, comprising a base (1), the bottom of which is fixedly provided with four groups of supporting legs (2), characterized in that, The lifting mechanism and the pouring mechanism are further included; The lifting mechanism comprises a double-shaft motor (3) fixedly installed at the bottom end of the base (1), a pair of supporting plates (4) fixedly arranged symmetrically at the bottom end of the base (1), a transmission shaft (5) fixedly connected to each side output end of the double-shaft motor (3), two groups of transmission shafts (5) rotatably installed on the two pairs of supporting plates (4), a worm segment (6) arranged on each of the two groups of transmission shafts (5), two groups of fixed frames (7) fixedly connected to the top end of the base (1) symmetrically, two groups of transmission lead screws (8) rotatably installed on the base (1), the top end of each transmission lead screw (8) rotatably connected to the inner top end of the fixed frame (7), a worm wheel (9) fixedly sleeved on the bottom end of each transmission lead screw (8), the two groups of worm wheels (9) engaged with the two groups of worm segments (6), and a lifting frame (10) slidably sleeved on each of the two groups of fixed frames (7). The pouring mechanism comprises a pouring ladle (11) for pouring molten metal into the mold shell.

2. An apparatus for investment casting of thin-walled titanium alloy components for industrial use as claimed in claim 1, wherein The pouring ladle (11) is fixedly provided with two groups of connecting shafts (12) symmetrically on the outer wall, the two groups of connecting shafts (12) are rotatably installed on the two groups of lifting frames (10), a transmission worm wheel (13) is fixedly sleeved on each of the two groups of connecting shafts (12), a pair of fixed plates (14) are fixedly connected to each of the two groups of lifting frames (10) symmetrically, a synchronous motor (15) is fixedly installed on each of the two groups of fixed plates (14) on the right side, a transmission worm (16) is rotatably installed on each of the two pairs of fixed plates (14), the output end of each synchronous motor (15) is fixedly connected to the right end of each transmission worm (16), and the two groups of transmission worms (16) are engaged with the two groups of transmission worm wheels (13).

3. An apparatus for investment casting of thin-walled titanium alloy components for industrial use as claimed in claim 2, wherein The pouring nozzle (17) is integrally fixed to the left side of the edge of the pouring ladle (11).

4. An apparatus for investment casting thin-walled titanium alloy components for industrial use as claimed in claim 3, wherein The base (1) is fixedly provided with a positioning seat (18) at the top end, and the positioning seat (18) is located directly below the pouring ladle (11).

5. An apparatus for investment casting thin-walled titanium alloy components for industrial use as claimed in claim 4, wherein The two groups of fixed frames (7) are fixedly connected with the top end of the base (1) and the left and right ends of the two groups of fixed frames (7) are fixedly connected with the top end of the base (1) symmetrically.

6. An apparatus for investment casting thin-walled titanium alloy components for industrial use as claimed in claim 5, wherein The bottom end of each of the four groups of supporting legs (2) is fixedly connected with an anti-skid rubber pad (20).