Welded pipe flying saw machine capable of collecting waste residues

Abstract

The utility model discloses a welding pipe flying saw machine capable of collecting waste residues, and particularly relates to the technical field of welding pipe production, which comprises a working table, a flying saw machine body is fixedly arranged at the top of the working table, a collecting groove is formed in the surface of the working table, and a waste residue collecting mechanism is arranged in the collecting groove. The waste residue collecting mechanism comprises a fixing frame fixedly arranged at the bottom of the collecting tank, a T-shaped collecting frame is slidably arranged in the fixing frame, two mounting frames are fixedly arranged in the T-shaped collecting frame, filter screens are slidably arranged in the two mounting frames, and a guide plate is fixedly arranged on the inner wall of the T-shaped collecting frame. A drainage pipe penetrates through the surface of the guide plate, and one end of the drainage pipe penetrates through the T-shaped collecting frame and extends out of the T-shaped collecting frame. The waste residue collecting device can effectively collect waste residues generated by cutting, keep a working area clean and tidy, facilitate waste residue cleaning, guarantee that the working area is clean and tidy, and improve safety and high efficiency in the production process.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of welded pipe production technology more specifically, the utility model relates to the waste slag collection's welded pipe flying saw machine. BACKGROUND

[0002] In the welded pipe production industry, after the completion of the welding of the welded pipe, in order to facilitate transportation and subsequent processing, the welded pipe needs to be cut to size, and the flying saw machine is an automatic equipment for cutting the high-frequency welded pipe steel to size in continuous motion, which can realize automatic tracking saw cutting under the high-speed motion of the welded pipe or profile steel, and is the production equipment of the last process on the welded pipe production line.

[0003] The existing welded pipe flying saw machine produces a large amount of waste slag when cutting the welded pipe, which may scatter everywhere and fall on the trolley, guide rail and workshop floor of the flying saw machine, not only affecting the working environment in the workshop, but also mixing into other equipment or materials, causing interference to the entire production process, and when the waste slag falls on the guide rail and other components, it affects the normal operation of the flying saw machine running trolley, increases the friction loss, reduces the operation precision and stability of the equipment, causes the cutting size to deviate, and affects the product quality. UTILITY MODEL CONTENTS

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a waste slag collection's welded pipe flying saw machine to solve the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] The waste slag collection's welded pipe flying saw machine comprises a workbench, a flying saw machine body is fixedly arranged on the top of the workbench, a collecting groove is formed in the surface of the workbench, and a waste slag collecting mechanism is arranged in the collecting groove.

[0007] The waste slag collecting mechanism comprises a fixed frame fixedly arranged at the bottom of the collecting groove, a T-shaped collecting frame is slidably arranged in the fixed frame, two mounting frames are fixedly arranged in the T-shaped collecting frame, a filter screen is slidably arranged in each of the two mounting frames, a guide plate is fixedly arranged on the inner wall of the T-shaped collecting frame, a drain pipe is penetratingly arranged on the surface of the guide plate, and one end of the drain pipe penetrates through the T-shaped collecting frame and extends outward from the T-shaped collecting frame.

[0008] By adopting the above technical scheme: through the collecting groove and the waste slag collecting mechanism inside, the waste slag generated during cutting can be effectively collected, the working area is kept clean, and the waste slag is convenient to clean up; the filter screen is slidably arranged in the mounting frame, which is convenient to disassemble and replace, improves the filtering effect, and the guide plate cooperates with the drain pipe to facilitate the discharge of waste water, and effectively separates the waste slag and water.

[0009] As a further description of the above technical solution: the inside of the T-shaped collecting frame is provided with a sealing plate, the surface of the sealing plate is provided with a handle slot, one side of the fixed frame is fixedly provided with two stabilizing frames, one side of each of the two stabilizing frames is provided with an L-shaped stabilizing strip, the surfaces of the stabilizing frame and the L-shaped stabilizing strip are provided with threaded holes, the inside of the threaded hole is provided with a bolt, the top of the workbench is fixedly provided with a water pump, the input end of the water pump is provided with a water inlet pipe, the output end of the water pump is provided with a water outlet pipe, and one end of the water outlet pipe is fixedly provided with a water guide.

[0010] By adopting the above technical scheme: the sealing plate in the T-shaped collecting frame cooperates with the handle slot to facilitate opening and closing, prevent leakage when cleaning waste slag, and is convenient to operate, ensures stable operation of the equipment during cutting, assists in cooling the saw blade and collecting waste slag, and reduces dust and splashing.

[0011] As a further description of the above technical solution: the top of the workbench is provided with an auxiliary mechanism, the auxiliary mechanism comprises a slag blocking plate fixedly arranged on the top of the workbench, the surface of the flying saw machine body is provided with a through groove, the slag blocking plate is matched with the through groove, the surface of the workbench is provided with a sliding groove, the inside of the sliding groove is provided with a T-shaped sliding block, the top of the T-shaped sliding block is fixedly provided with a positioning frame, one side of the positioning frame is connected with the surface of the flying saw machine body, the inside of the positioning frame is fixedly provided with two electric telescopic rods, one side of each of the two electric telescopic rods is fixedly provided with a clamp, and the surface of the positioning frame is provided with a conveying hole.

[0012] By adopting the above technical scheme: the slag blocking plate is matched with the through groove, effectively blocks the flying of cutting waste slag, keeps the working environment clean, reduces the cleaning difficulty, facilitates the adjustment of the position of the flying saw machine body and the welded pipe, ensures the stability of the welded pipe during cutting, and improves the cutting precision and quality.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] Compared with the prior art, in the cutting process, the two-layer filter screen is used for grading and filtering the waste slag, different particle sizes of waste slag can be effectively separated, the discharged water is relatively clean, subsequent water recycling is facilitated, and water resource consumption is reduced. At the same time, the grading and filtering can reduce the burden of a single filter screen, prolong the service life of the filter screen, and when cleaning, the T-shaped collecting frame can be pulled out, and the stable structure of the stabilizing frame, the L-shaped stabilizing strip and the bolt can ensure the stability of the equipment during operation and make the cleaning work simple and efficient. The operator can quickly pull out the collecting frame to clean the waste slag, reduce downtime, improve production efficiency, ensure long-term normal operation of the equipment, and prolong the overall service life of the equipment.

[0015] By setting the auxiliary mechanism, compared with the prior art, before cutting, the water supply system composed of the water pump, the water inlet pipe, the water outlet pipe and the water guide bucket guides the water to the collecting groove, creates favorable conditions for waste residue collection, can reduce the risk of waste residue scattering everywhere, and the waste residue can be cooled in the water, reduces the smoke generation, uses the electric telescopic rod and the clamp, can accurately fix the welded pipe, ensures the cutting precision, improves the product quality, when cutting, the slag baffle effectively blocks the waste residue splashing, makes most of the waste residue fall into the collecting groove, reduces the pollution to the working environment, is convenient for centralized cleaning, guarantees the cleanness of the working area, improves the safety and efficiency of the production process. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure schematic view of the utility model.

[0017] Figure 2 It is the overall structure schematic view of the utility model.

[0018] Figure 3 It is the waste residue collecting mechanism structure schematic view of the utility model.

[0019] Figure 4 It is the auxiliary mechanism detail structure schematic view of the utility model.

[0020] Figure 5 It is the overall front view cross section structure schematic view of the utility model.

[0021] Figure 6 It is the overall side view cross section structure schematic view of the utility model.

[0022] The figure mark is: 1, workbench;2, flying saw machine body;3, collecting groove;4, fixed frame;5, T-shaped collecting frame;6, mounting frame;7, filter screen;8, guide plate;9, drain pipe;10, sealing plate;11, stabilizing frame;12, L-shaped stabilizing strip;13, bolt;14, water pump;15, water inlet pipe;16, water outlet pipe;17, water guide bucket;18, slag baffle;19, through groove;20, sliding groove;21, T-shaped sliding block;22, positioning frame;23, electric telescopic rod;24, clamp. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the utility model.

[0024] The application embodiment discloses a Figures 1-5The illustrated waste slag collecting welded pipe flying saw machine comprises a workbench 1, a flying saw machine body 2 fixedly arranged on the top of the workbench 1, and a collecting groove 3 formed in the surface of the workbench 1, wherein the inside of the collecting groove 3 is provided with a waste slag collecting mechanism;

[0025] The waste slag collecting mechanism comprises a fixed frame 4 fixedly arranged at the bottom of the collecting groove 3, a T-shaped collecting frame 5 slidingly arranged in the inside of the fixed frame 4, two mounting frames 6 fixedly arranged in the inside of the T-shaped collecting frame 5, two filter screens 7 slidingly arranged in the insides of the two mounting frames 6, a guide plate 8 fixedly arranged on the inner wall of the T-shaped collecting frame 5, a drain pipe 9 penetrating through the surface of the guide plate 8, and one end of the drain pipe 9 extending out of the T-shaped collecting frame 5. The waste slag first flows to the filter screens 7 in the mounting frames 6, the upper filter screen 7 intercepts larger waste slag particles, and the smaller waste slag particles and water continue to flow downward, and when passing through the lower filter screen 7, the smaller waste slag is further filtered, and the filtered water flows into the drain pipe 9 through the guide of the guide plate 8 and is discharged out of the T-shaped collecting frame 5.

[0026] Referring to Figures 2-4 The inside of the T-shaped collecting frame 5 is inserted with a sealing plate 10, the surface of the sealing plate 10 is provided with a handle groove, two stabilizing frames 11 are fixedly arranged on one side of the fixed frame 4, L-shaped stabilizing strips 12 are inserted on one side of the two stabilizing frames 11, threaded holes are formed in the surfaces of the stabilizing frames 11 and the L-shaped stabilizing strips 12, bolts 13 are threadedly connected in the threaded holes, a water pump 14 is fixedly arranged on the top of the workbench 1, an inlet pipe 15 is arranged at the input end of the water pump 14, an outlet pipe 16 is arranged at the output end of the water pump 14, a water guide 17 is fixedly arranged at one end of the outlet pipe 16, when the waste slag in the T-shaped collecting frame 5 accumulates to a certain degree, the equipment is stopped, then the bolts 13 in the threaded holes in the surfaces of the stabilizing frames 11 and the L-shaped stabilizing strips 12 are unscrewed, the L-shaped stabilizing strips 12 are pulled out of the stabilizing frames 11, then the operator holds the sealing plate 10 through the handle groove in the surface of the sealing plate 10 and pulls it out of the T-shaped collecting frame 5, finally, the T-shaped collecting frame 5 is pulled out of the fixed frame 4, the accumulated waste slag is cleaned, the normal operation and service life of the equipment are ensured, the water pump 14 is started, water is pumped through the inlet pipe 15, and the water flows to the water guide 17 through the outlet pipe 16. The water guide 17 guides the water to the area of the collecting groove 3, and prepares for the waste slag collection in the cutting process.

[0027] Referring to Figures 5-6As shown, the top of the workbench 1 is provided with an auxiliary mechanism, which includes a slag baffle 18 fixedly arranged on the top of the workbench 1, a surface of the fly saw machine body 2 is provided with a through groove 19, the slag baffle 18 is matched with the through groove 19, a surface of the workbench 1 is provided with a sliding groove 20, a T-shaped sliding block 21 is slidably arranged in the sliding groove 20, a positioning frame 22 is fixedly arranged on the top of the T-shaped sliding block 21, one side of the positioning frame 22 is connected with the surface of the fly saw machine body 2, two electric telescopic rods 23 are fixedly arranged in the positioning frame 22, clamps 24 are fixedly arranged on one side of the two electric telescopic rods 23, and a conveying hole is formed in the surface of the positioning frame 22; the welding pipe to be cut is sent into the conveying hole in the surface of the positioning frame 22, so that the welding pipe reaches the cutting position; then the two electric telescopic rods 23 in the positioning frame 22 are started, the electric telescopic rods 23 are elongated inwards, the clamps 24 tightly clamp the welding pipe, so that displacement of the welding pipe in the cutting process is avoided and cutting accuracy is ensured; then the fly saw machine body 2 starts to work, the saw blade rotates at high speed, the fly saw machine body 2 moves along the sliding groove 20 to the welding pipe cutting position, and the welding pipe is cut.

[0028] In the cutting process, the slag baffle 18 blocks the splashing of waste slag, most of the waste slag falls into the collecting groove 3 on the surface of the workbench 1, and the waste slag falling into the collecting groove 3 enters the T-shaped collecting frame 5.

[0029] The working principle of the utility model is as follows:

[0030] The utility model is a welding pipe fly saw machine for waste slag collection, when the device is used, before starting the equipment, the water inlet pipe 15 is connected to a suitable water source, the water pump 14 is opened, the water pump 14 starts to work, water is pumped through the water inlet pipe 15, and the water flows to the water guide 17 through the water outlet pipe 16.

[0031] The welding pipe to be cut is sent into the conveying hole in the surface of the positioning frame 22, so that the welding pipe reaches the cutting position; then the two electric telescopic rods 23 in the positioning frame 22 are started, the electric telescopic rods 23 are elongated inwards, the clamps 24 tightly clamp the welding pipe, so that displacement of the welding pipe in the cutting process is avoided and cutting accuracy is ensured; then the fly saw machine body 2 starts to work, the saw blade rotates at high speed, the fly saw machine body 2 moves along the sliding groove 20 to the welding pipe cutting position, and the welding pipe is cut.

[0032] In the cutting process, the slag baffle 18 plays a role in blocking the waste slag splashing, most of the waste slag falls into the collection groove 3 on the surface of the workbench 1, the waste slag falling into the collection groove 3 enters the T-shaped collection frame 5, in the T-shaped collection frame 5, the waste slag first flows to the filter screen 7 in the installation frame 6, the upper filter screen 7 intercepts larger waste slag particles, smaller waste slag particles and water continue to flow downward, when passing through the lower filter screen 7, the smaller waste slag is further filtered, and the filtered water flows into the drain pipe 9 through the guide of the guide plate 8, and is discharged from the T-shaped collection frame 5;

[0033] When the waste slag in the T-shaped collection frame 5 accumulates to a certain degree, the equipment operation is stopped, then the bolts 13 in the threaded holes on the surface of the stable frame 11 and the L-shaped stable strip 12 are unscrewed, the L-shaped stable strip 12 is pulled out of the stable frame 11, then the operator holds the sealing plate 10 through the handle groove on the surface of the sealing plate 10, and pulls it out of the T-shaped collection frame 5, finally, the T-shaped collection frame 5 is pulled out of the fixed frame 4, the accumulated waste slag is cleaned, and the normal operation and service life of the equipment are ensured.

[0034] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A welded pipe flying saw machine for collecting scrap, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly provided with a flying saw machine body (2), and the surface of the workbench (1) is provided with a collecting groove (3), and the inside of the collecting groove (3) is provided with a waste residue collecting mechanism. The waste residue collecting mechanism comprises a fixed frame (4) fixedly arranged at the bottom of the collecting groove (3), a T-shaped collecting frame (5) slidably arranged in the fixed frame (4), two mounting frames (6) fixedly arranged in the T-shaped collecting frame (5), a filter screen (7) slidably arranged in each of the two mounting frames (6), a guide plate (8) fixedly arranged on the inner wall of the T-shaped collecting frame (5), a drain pipe (9) penetrating through the surface of the guide plate (8), and one end of the drain pipe (9) penetrating through the T-shaped collecting frame (5) and extending outwardly.

2. A welded pipe flying saw machine for scrap collection according to claim 1, characterized in that: A sealing plate (10) is inserted into the T-shaped collecting frame (5), a handle groove is formed in the surface of the sealing plate (10), two stabilizing frames (11) are fixedly arranged on one side of the fixed frame (4), an L-shaped stabilizing strip (12) is inserted into one side of each of the two stabilizing frames (11), threaded holes are formed in the surfaces of the stabilizing frames (11) and the L-shaped stabilizing strip (12), and bolts (13) are screwed into the threaded holes.

3. A welded pipe flying saw machine for scrap collection as claimed in claim 1 wherein: A water pump (14) is fixedly arranged on the top of the workbench (1), a water inlet pipe (15) is arranged at the input end of the water pump (14), a water outlet pipe (16) is arranged at the output end of the water pump (14), and a water guide (17) is fixedly arranged at one end of the water outlet pipe (16).

4. The welded pipe flying saw machine for scrap collection according to claim 1, characterized in that: An auxiliary mechanism is arranged on the top of the workbench (1), the auxiliary mechanism comprises a residue blocking plate (18) fixedly arranged on the top of the workbench (1), and a through groove (19) is formed in the surface of the flying saw machine body (2).

5. The welded pipe flying saw machine for scrap collection of claim 1, wherein: A sliding groove (20) is formed in the surface of the workbench (1), a T-shaped sliding block (21) is slidably arranged in the sliding groove (20), a positioning frame (22) is fixedly arranged on the top of the T-shaped sliding block (21), and one side of the positioning frame (22) is connected with the surface of the flying saw machine body (2).

6. A welded tube flying saw machine for scrap collection according to claim 5, characterized in that: Two electric telescopic rods (23) are fixedly arranged in the positioning frame (22), clamps (24) are fixedly arranged on one side of each of the two electric telescopic rods (23), and a conveying hole is formed in the surface of the positioning frame (22).

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