E27 bulb annular machining line

By designing a circular processing line for E27 bulbs and adopting a fully automated production line structure, the problems of low processing efficiency and low precision of E27 bulb heads in existing technologies have been solved, achieving efficient and precise bulb head assembly.

CN223848570UActive Publication Date: 2026-01-30ZHONGSHAN DASHUO INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202520091891.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-30
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The current E27 lamp head manufacturing process is inefficient and lacks precision. Manual operation leads to large errors and limits its applicability.

Method used

Design an E27 bulb ring-shaped processing line, including an elliptical ring conveyor belt, a pressure plate structure, a flipping structure, a lamp head vibratory feeder, a wire organizer, a reverse lamp head structure, a testing station, a wire cutting structure, a nail pressing structure, a nail body vibratory feeder, a detector, and a nail locking head structure to achieve fully automated processing operations.

Benefits of technology

It improves the processing and assembly efficiency and quality of light bulbs, reduces labor costs, and has strong applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an E27 bulb annular machining line which comprises a machine frame, a machining platform is arranged on the machine frame, an oval annular conveying belt is arranged on the machining platform, and a driving motor connected with the oval annular conveying belt is arranged in the machine frame. The machining platform is provided with a pressing plate structure, an overturning structure, a lamp holder vibration disc, a wire arranging device, a reverse lamp holder penetrating structure, a testing station, a wire cutting structure, a nail pressing structure, a nail body vibration disc, a detection sorting device and a nail head locking structure. The discharging end of the lamp holder vibration disc is connected with the reverse-penetrating lamp holder, and the lamp holder of the lamp holder vibration disc is assembled in a penetrating mode through the reverse-penetrating lamp holder. The discharging end of the nail body vibration disc is connected with the nail pressing structure, and the nail pressing structure presses a nail body of the nail body vibration disc on the lamp holder. The full-automatic bulb machining and assembling machine is reasonable in structural arrangement, capable of achieving full-automatic machining operation, capable of greatly improving the machining and assembling efficiency and the machining and assembling quality of bulbs, capable of greatly reducing the labor cost and high in applicability.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to E27 bulb processing technical field, specifically related to a kind of E27 bulb ring type processing line. BACKGROUND

[0002] In the processing of E27 lamp holder, multiple processes are required, including installation of circuit board, lamp holder pressing, nail pressing operation, test detection and lamp holder locking operation. In the prior art, semi-automatic operation is usually used in combination with manual operation. Although the processing operation can be realized, the efficiency of E27 lamp holder assembly is greatly reduced, and manual errors exist, which affects the assembly precision and limits the applicability. INVENTION CONTENTS

[0003] The utility model provides a kind of E27 bulb ring type processing line with reasonable structure and beneficial to improve assembly efficiency.

[0004] The technical scheme for achieving the utility model is a kind of E27 bulb ring type processing line, including rack, processing platform is arranged on the rack, oval ring conveyor belt is arranged on the processing platform, driving motor connected with the oval ring conveyor belt is arranged in the rack;

[0005] Pressing plate structure, turnover structure, lamp holder vibration disc, wire arrangement device, reverse lamp holder structure, test station, wire cutting structure, nail pressing structure, nail body vibration disc, detection device and lock nail head structure are arranged on the processing platform;

[0006] One side line of the oval ring conveyor belt sequentially passes through pressing plate structure, turnover structure, wire arrangement device, reverse lamp holder structure, test station, wire cutting structure, nail pressing structure, detection device and lock nail head structure;

[0007] The discharge end of the lamp holder vibration disc is connected with the reverse lamp holder, and the reverse lamp holder is assembled with the lamp holder of the lamp holder vibration disc;

[0008] The discharge end of the nail body vibration disc is connected with the nail pressing structure, and the nail pressing structure presses the nail body of the nail body vibration disc on the lamp holder.

[0009] Further preferably, the top surface of the processing platform is provided with turnover transfer structure, rotary disc, pressing structure, glue hitting structure, cover structure and discharging upper aging device;

[0010] The turnover transfer structure is at the discharge end of the lock lamp holder, and the lamp holder is sent into the rotary disc;

[0011] The discharging upper aging device is at the edge of the rotary disc and at the rear end of the turnover transfer structure.

[0012] The cover structure is located at the edge of the rotating disc and at the rear end of the material feeding and aging device.

[0013] The glue hitting structure is located at the edge of the rotating disc and at the rear end of the cover structure.

[0014] The material pressing structure is located at the edge of the rotating disc and at the rear end of the glue hitting structure.

[0015] Further preferably, the pressing plate structure comprises a pressing plate support, a lifting driving element arranged on the pressing plate support and a pressing plate head fixed on the lifting driving element.

[0016] Further preferably, the overturning structure comprises a lifting motor, a rotating support arranged on the main shaft of the lifting motor, an overturning cylinder fixed on the rotating support and a clamping arm arranged on the overturning cylinder.

[0017] Further preferably, the nail pressing structure comprises a nail pressing seat, a nail pressing cylinder fixed on the nail pressing seat and a nail pressing head fixed on the piston shaft of the nail pressing cylinder.

[0018] The nail pressing head is connected with the discharging end of the nail body vibrating disc.

[0019] Further preferably, the nail locking head structure comprises a nail locking head seat, a nail locking cylinder fixed on the nail locking head seat and a nail locking head fixed on the nail locking cylinder.

[0020] Further preferably, the overturning and transferring structure comprises a transferring support, an overturning cylinder, an overturning seat and an overturning chuck fixed on the overturning seat.

[0021] Further preferably, the rack is fixed with a rotating motor connected with the rotating disc.

[0022] Further preferably, the cover structure comprises a cover support, a cover cylinder arranged on the cover support and a cover head fixed on the cover cylinder.

[0023] The utility model has the positive effect: the utility model discloses reasonable structure, and it can realize full automatic processing operation through oval ring conveyer belt cooperation pressing plate structure, overturning structure, lamp holder vibrating disc, wire arranging device, reverse lamp holder structure, wire cutting structure, nail pressing structure, nail body vibrating disc, detection respectively ware and nail locking head structure, greatly improves the processing assembly efficiency and processing assembly quality of bulb, greatly reduces the worker cost, and the applicability is strong. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to make the content of the utility model more easily be clearly understood, the utility model is further explained in detail below according to specific embodiment and combining with the drawings, wherein:

[0025] Fig. 1This is a schematic diagram of the structure of this utility model;

[0026] Fig. 2 This is a schematic diagram of the specific structure of the pressure plate in this utility model;

[0027] Fig. 3 This is a schematic diagram of the specific structure of the flip-transfer structure in this utility model.

[0028] Reference numerals: 1. Frame; 2. Processing platform; 3. Elliptical conveyor belt; 4. Pressure plate structure; 41. Pressure plate bracket; 42. Lifting drive; 43. Pressure plate head; 5. Tilting structure; 51. Lifting motor; 52. Rotating support; 53. Tilting cylinder; 54. Clamping arm; 6. Lamp head vibrating plate; 7. Wire organizer; 8. Reverse lamp head structure; 9. Wire cutting structure; 10. Nail pressing structure; 10. Nail pressing seat; 101. Nail pressing cylinder; 102. Nail pressing head; 103. Nail body vibration. 11. Moving disc, 12. Detector, 13. Locking head structure, 131. Locking head seat, 132. Locking cylinder, 133. Locking head, 14. Tilting and transferring structure, 141. Transfer support, 142. Tilting cylinder, 143. Tilting seat, 144. Tilting chuck, 15. Rotary disc, 16. Pressing structure, 17. Glue application structure, 18. Cover structure, 181. Cover support, 182. Cover cylinder, 183. Cover head, 19. Unloading and aging device. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example

[0031] See Figs. 1 to 3 As shown, an E27 bulb ring processing line includes a frame 1, a processing platform 2 on the frame, an elliptical ring conveyor belt 3 on the processing platform, and a drive motor connected to the elliptical ring conveyor belt inside the frame. In this embodiment, the elliptical ring conveyor belt can continuously feed materials to complete subsequent processing operations.

[0032] Meanwhile, the processing platform is provided with a pressing plate structure 4, a turnover structure 5, a lamp holder vibration disc 6, a wire arranging device 7, a reverse lamp holder structure 8, a test station, a wire cutting structure 9, a nail pressing structure 10, a nail body vibration disc 11, a detection device 12 and a nail head locking structure 13. During processing, one side line of the oval ring-shaped conveying belt sequentially passes through the pressing plate structure, the turnover structure, the wire arranging device, the reverse lamp holder structure, the test station, the wire cutting structure, the nail pressing structure, the detection device and the nail head locking structure. The discharge end of the lamp holder vibration disc is connected with the reverse lamp holder, which assembles the lamp holder of the lamp holder vibration disc. The discharge end of the nail body vibration disc is connected with the nail pressing structure, which presses the nail body of the nail body vibration disc on the lamp holder. The workpiece sequentially passes through the pressing plate operation, the turnover operation, the wire arranging operation, the reverse lamp holder processing, the test station, the wire cutting processing, the nail pressing operation, the detection of the good and bad products and the nail head locking operation to complete the overall processing operation. The test is needed before the wire cutting processing, so that the wire cutting operation is not needed when the product is bad, thereby reducing the loss and directly sorting out the product.

[0033] Moreover, one end of the top surface of the processing platform is provided with a turnover transfer structure 14, a rotary disc 15, a pressing material structure 16, a glue hitting structure 17, a cover structure 18 and a discharging aging device 19. The structure with the pressed nail can be transferred to the rotary disc through the turnover transfer structure and sequentially passes through the pressing material, the glue hitting and the cover processing to complete the complete processing operation of the bulb. The turnover transfer structure is located at the discharge end of the lamp head locking structure and sends the lamp head to the rotary disc. The discharging aging device is located at the edge of the rotary disc and at the rear end of the turnover transfer structure. The cover structure is located at the edge of the rotary disc and at the rear end of the discharging aging device. The glue hitting structure is located at the edge of the rotary disc and at the rear end of the cover structure. The pressing material structure is located at the edge of the rotary disc and at the rear end of the glue hitting structure. Through the above structure, the assembly efficiency and the assembly precision can be improved and the applicability is strong.

[0034] Moreover, the pressing plate structure comprises a pressing plate support 41, a lifting driving element 42 arranged on the pressing plate support and a pressing plate head 43 fixed on the lifting driving element. Meanwhile, the turnover structure comprises a lifting motor 51, a rotary support 52 arranged on the main shaft of the lifting motor, a turnover air cylinder 53 fixed on the rotary support and a clamping arm 54 arranged on the turnover air cylinder. The turnover operation can be effectively realized and the subsequent processing operation is facilitated.

[0035] Moreover, in the actual application process, the nail pressing structure comprises a nail pressing seat 101, a nail pressing air cylinder 102 fixed on the nail pressing seat and a nail head 103 fixed on the piston shaft of the nail pressing air cylinder. The nail head is connected with the discharge end of the nail body vibration disc. The material of the nail body vibration disc can be realized through the nail pressing operation.

[0036] And, in the actual application process, the locking head structure includes a locking head seat 131, a locking cylinder 132 fixed on the locking head seat and a locking head 133 fixed on the locking cylinder. The locking head operation can be realized.

[0037] Moreover, the turnover transfer structure includes a transfer support 141, a turnover cylinder 142, a turnover seat 143 and a turnover clamp head 144 fixed on the turnover seat. The lamp head processed on the oval ring-shaped conveying belt can be turned over and transferred to the rotary disc to realize subsequent processing operation.

[0038] Meanwhile, in the embodiment, a rotary motor connected with the rotary disc is fixed on the rack. Through the above structure, the normal rotation operation of the rotary disc can be ensured.

[0039] Moreover, in the embodiment, the cover structure includes a cover support 181, a cover cylinder 182 arranged on the cover support and a cover head 183 fixed on the cover cylinder. The assembly operation of the bulb cover can be realized.

[0040] The utility model has the positive effect: the structure setting of the utility model is reasonable, it through oval ring-shaped conveying belt cooperation pressing plate structure, turnover structure, lamp head vibration disc, wire arrangement device, reverse wear lamp head structure, cut line structure, press the nail structure, nail body vibration disc, detection respectively ware and locking head structure, can realize full automatic processing operation, has improved the processing assembly efficiency and processing assembly quality of bulb greatly, has reduced the worker cost greatly, and the applicability is strong.

[0041] The standard parts used in the embodiment can be directly purchased from the market, and the non-standard structural parts according to the description can also be directly processed according to the existing technical knowledge without doubt, and the connection mode of each part adopts the mature conventional means in the existing technology, and the machinery, parts and equipment adopt the conventional type in the existing technology, so the specific description is not made here.

[0042] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and not the limitation of the implementation mode of the utility model. For ordinary skilled in the art, other different forms of changes or changes can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation modes. The changes or changes extended from the essential spirit of the utility model are still within the protection scope of the utility model.

Claims

1. An E27 bulb ring type processing line comprising a rack, a processing platform is arranged on the rack, characterized in that: The processing platform is provided with an elliptical ring conveying belt, and the rack is provided with a driving motor connected with the elliptical ring conveying belt; The processing platform is provided with a pressing plate structure, a turnover structure, a lamp holder vibration disc, a wire arranging device, a reverse lamp holder structure, a test station, a wire cutting structure, a nail pressing structure, a nail body vibration disc, a detection device and a nail head locking structure; One side line of the elliptical ring conveying belt sequentially passes through the pressing plate structure, the turnover structure, the wire arranging device, the reverse lamp holder structure, the test station, the wire cutting structure, the nail pressing structure, the detection device and the nail head locking structure; The discharge end of the lamp holder vibration disc is connected with the reverse lamp holder, and the reverse lamp holder is used for assembling the lamp holder of the lamp holder vibration disc; The discharge end of the nail body vibration disc is connected with the nail pressing structure, and the nail pressing structure is used for pressing the nail body of the nail body vibration disc on the lamp holder.

2. An E27 bulb ring processing line according to claim 1, characterized in that: One end of the top surface of the processing platform is provided with a turnover transfer structure, a rotary disc, a pressing structure, a gluing structure, a cover structure and a feeding and aging device; The turnover transfer structure is located at the discharge end of the lamp head locking structure and sends the lamp head to the rotary disc; The feeding and aging device is located at the edge of the rotary disc and at the rear end of the turnover transfer structure; The cover structure is located at the edge of the rotary disc and at the rear end of the feeding and aging device; The gluing structure is located at the edge of the rotary disc and at the rear end of the cover structure; The pressing structure is located at the edge of the rotary disc and at the rear end of the gluing structure.

3. An E27 bulb ring processing line according to claim 2, characterized in that: The pressing plate structure comprises a pressing plate support, a lifting driving element arranged on the pressing plate support and a pressing plate head fixed on the lifting driving element.

4. An E27 bulb ring processing line according to claim 2, characterized in that: The turnover structure comprises a lifting motor, a rotary support arranged on the main shaft of the lifting motor, a turnover cylinder fixed on the rotary support and a clamping arm arranged on the turnover cylinder.

5. An E27 bulb ring processing line according to claim 2, characterized in that: The nail pressing structure comprises a nail pressing seat, a nail pressing cylinder fixed on the nail pressing seat and a nail pressing head fixed on the piston shaft of the nail pressing cylinder; The nail pressing head is connected with the discharge end of the nail body vibration disc.

6. An E27 bulb ring processing line according to claim 2, characterized in that: The nail head locking structure comprises a nail head locking seat, a nail head locking cylinder fixed on the nail head locking seat and a nail head locking head fixed on the nail head locking cylinder.

7. An E27 bulb ring processing line according to claim 2, characterized in that: The turnover transfer structure comprises a transfer support, a turnover cylinder, a turnover seat and a turnover chuck fixed on the turnover seat.

8. An E27 bulb ring processing line according to claim 2, characterized in that: The rack is fixed with a rotary motor connected with the rotary disc.

9. An E27 bulb ring processing line according to claim 2, characterized in that: The cover structure comprises a cover support, a cover cylinder arranged on the cover support and a cover head fixed on the cover cylinder.