Efficient resistance wire scraping machine
By introducing straightening rollers and wire conveying components into the resistance wire scraping machine, the problem of uneven wire scraping was solved, achieving stable wire conveying and efficient scraping, thus improving the machine's performance.
Patent Information
- Application Number
- CN202520117560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-18
AI Technical Summary
The existing resistance wire is not straightened before scraping, which causes the twisted or bent parts to scrape unevenly, easily get stuck and break, and affect the scraping effect.
A resistance wire scraping machine including a water tank, a support frame, straightening rollers, and a scraper ring is designed. The resistance wire is pre-straightened by vertical and horizontal straightening rollers, and the tension is adjusted by combining a wire transfer assembly and a tension sensor. The scraper ring is cooled by a pump and a nozzle, and the water in the water tank is circulated and cooled by a semiconductor cooling chip to ensure the stability and efficiency of the scraping process.
This achieves a smooth surface on the front of the resistance wire scraper, preventing jamming and breakage, improving scraping efficiency and the service life of the scraper ring, and ensuring the stability and high efficiency of the resistance wire scraper.
Smart Images

Figure CN223848586U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to resistance wire scraping machine technical field especially relates to a kind of efficient resistance wire scraping machine. BACKGROUND
[0002] At present, in the process of resistance wire processing production, before being not bent, its surface is scraped by scraping machine, is used to scrape off the burr on the surface of resistance wire, guarantees the quality of resistance wire production.
[0003] Among them, by searching, the patent of China with the announcement number CN220420362U discloses a resistance wire scraping device, the above-mentioned patent realizes the burr scraping function of resistance wire surface with the structure scheme of scraper, but resistance wire is not straightened before scraping, so that the twisted or curved part of resistance wire is not smooth when scraping, is easily jammed, and is easily broken, leading to poor scraping effect of resistance wire, therefore, in order to industry technology progress, better realize the resistance wire scraping function, improve core technology competitiveness, the present application proposes a new implementation scheme different from the structure and application mode of scraping machine in prior art before scraping. UTILITARIAN CONTENT
[0004] The utility model aims at solving the problem that the twisted or curved part of existing resistance wire is not smooth when scraping, is easily jammed, and is easily broken, and proposes a kind of efficient resistance wire scraping machine.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A kind of efficient resistance wire scraping machine, including water tank and support frame, support frame is located in the outer wall of water tank one side, and the top of water tank is provided with top cover, the outer wall of support frame one side and the outer wall of water tank one side are provided with transmission silk component respectively, the upper surface of support frame is connected with multiple tension sensors, and the upper surface of support frame is rotatably connected with multiple guide wheels, the upper surface of support frame is fixedly connected with multiple front frames and multiple rear frames, two horizontal straightening rollers are rotatably connected between the inner wall of front frame two sides, and two vertical straightening rollers are rotatably connected between the inner wall top and bottom of rear frame, the inner wall of water tank both sides is fixedly connected with bearing plate, and the side of bearing plate is embedded with multiple scraping rings.
[0007] Further, the transmission silk component includes connecting frame, the connecting frame of two transmission silk components is fixedly connected in the outer wall of water tank one side and the outer wall of support frame one side respectively, two transmission silk rollers are rotatably connected between the inner wall of connecting frame two sides, and the end of two transmission silk rollers is keyed with transmission gear, and two transmission gears are engaged.
[0008] Further, one side outer wall of the connecting frame is fixedly connected with a connecting frame, one side of the connecting frame is fixedly connected with a motor, and the motor is connected with one end of the corresponding wire transmission roller.
[0009] Further, the inner wall top of the top cover is fixedly connected with a water distribution shell, and a plurality of spray heads are threadedly and sealingly inserted into the bottom of the water distribution shell.
[0010] Further, one side outer wall of the water tank is fixedly connected with a pump body, the input end of the pump body is connected with the water tank through a connecting pipe, the output end of the pump body is sealingly inserted with a connecting hose, and the other end of the connecting hose is sealingly and fixedly inserted into one side outer wall of the water distribution shell.
[0011] Further, the two sides of the bearing plate are respectively fixedly connected with a plurality of fixed plates, and the plurality of fixed plates are respectively connected with the corresponding inner walls of the water tank.
[0012] Further, one side outer wall of the water tank is sealingly clamped with a semiconductor refrigeration sheet, the heat dissipation surface of the semiconductor refrigeration sheet is located outside the water tank, the refrigeration surface of the semiconductor refrigeration sheet is bonded with a temperature guide pad, and the temperature guide pad is located inside the water tank.
[0013] Further, the two side outer walls of the water tank are respectively fixedly connected with electric push rods, and the output ends of the two electric push rods are respectively fixedly connected to the two side outer walls of the top cover.
[0014] Further, one side outer wall of the water tank is fixedly connected with a touch display screen, the inner wall bottom of the supporting frame is fixedly connected with a control host, and the control host is respectively electrically connected with the touch display screen, the electric push rod, the semiconductor refrigeration sheet, the pump body, the tension sensor and the motor.
[0015] The beneficial effects of the utility model are:
[0016] 1. The vertical straightening roller and the horizontal straightening roller on one side of the water tank are combined, which can straighten the resistance wire before scraping, so that the surface of the resistance wire can be relatively flat before scraping, avoid too much part of the resistance wire being scraped, ensure the practicability of the scraping machine for resistance wire scraping, and the straightened resistance wire can also avoid being stuck in the scraping process, and the efficiency of resistance wire scraping is ensured.
[0017] 2. The two wire transmission assemblies and the tension sensor are combined, the tension sensor can detect the tension of the resistance wire, and the two wire transmission assemblies can adjust the tension of the resistance wire, so that the stability of the resistance wire in the scraping and conveying process is ensured.
[0018] 3. Through the combination of the pump body, the water distribution shell and the spray head, water in the water tank can be sprayed out to cool the scraping ring and the resistance wire, and the semiconductor refrigeration sheet can cool the water in the water tank, so that the water in the water tank can be recycled, and the service life of the scraping ring is guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A left side three-dimensional structure schematic view of the efficient resistance wire scraping machine is provided for the utility model.
[0020] Figure 2 A front view cross-sectional structure schematic view of the efficient resistance wire scraping machine is provided for the utility model.
[0021] Figure 3 A right side three-dimensional structure schematic view of the efficient resistance wire scraping machine is provided for the utility model.
[0022] Figure 4 A water tank side cross-sectional structure schematic view of the efficient resistance wire scraping machine is provided for the utility model.
[0023] In the figure: 1, water tank; 2, top cover; 3, bearing frame; 4, wire conveying assembly; 401, connecting frame; 402, wire conveying roller; 403, transmission gear; 404, motor; 5, tension sensor; 6, wire guide wheel; 7, front frame; 8, horizontal straightening roller; 9, rear frame; 10, vertical straightening roller; 11, bearing plate; 12, scraping ring; 13, water distribution shell; 14, spray head; 15, pump body; 16, connecting hose; 17, fixed plate; 18, semiconductor refrigeration sheet; 19, electric push rod; 20, touch display screen; 21, control host. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0025] REFERENCE Figures 1-4The utility model provides a high -efficient resistance wire scraper, including water tank 1 and support frame 3, support frame 3 is located water tank 1 one side outer wall, and the top of water tank 1 is provided with top cover 2, and the one side outer wall of support frame 3 and the one side outer wall of water tank 1 are provided with wire transmission subassembly 4 respectively, and the upper surface of support frame 3 is connected with a plurality of wire guide wheels 6 through a plurality of tension sensors 5, and the upper surface of support frame 3 is fixed with a plurality of front frames 7 and a plurality of rear frames 9 through bolt, two horizontal straightening rollers 8 are rotatably connected between the two side inner walls of front frame 7, and two vertical straightening rollers 10 are rotatably connected between the top and bottom of the inner wall of rear frame 9, and the vertical straightening roller 10 and horizontal straightening roller 8 of water tank 1 one side outer wall combination design can straighten resistance wire before resistance wire scraping, to guarantee that the surface of resistance wire can be relatively flat before resistance wire scraping, avoid the excessive part of resistance wire to be scraped, guarantee that the practicality of the scraper to resistance wire scraping, the both sides inner wall of water tank 1 is fixed with the bearing plate 11 through bolt, and a plurality of scraping rings 12 are embedded in the one side of bearing plate 11, and the scraping ring 12 is used for the scraping of the surface of resistance wire, and the burr on the surface of resistance wire is removed.
[0026] Wherein, wire transmission subassembly 4 includes connecting frame 401, and the connecting frame 401 of two wire transmission subassemblies 4 is fixed in the one side outer wall of water tank 1 and the one side outer wall of support frame 3 respectively through bolt, and two wire transmission rollers 402 are rotatably connected between the two side inner walls of connecting frame 401, and the one end of two wire transmission rollers 402 is keyed with transmission gear 403, and two transmission gears 403 are engaged, and the one side outer wall of connecting frame 401 is fixed with connecting frame through bolt, and the one side of connecting frame is fixed with motor 404 through bolt, and motor 404 is connected with the one end of corresponding wire transmission roller 402, and the combination design of two wire transmission subassemblies 4 and tension sensor 5 can detect the tension of resistance wire by tension sensor 5, and two wire transmission subassemblies 4 can adjust the tension of resistance wire, to guarantee the stability during the scraping and conveying of resistance wire.
[0027] The inner wall top of the top cover 2 is fixed with a water distribution shell 13 through bolts, the bottom of the water distribution shell 13 is threadedly and sealingly inserted with a plurality of spray heads 14, one side outer wall of the water tank 1 is fixed with a pump body 15 through bolts, the input end of the pump body 15 is connected with the water tank 1 through a connecting pipe, the output end of the pump body 15 is sealingly inserted with a connecting hose 16, the other end of the connecting hose 16 is sealingly fixed and penetratingly inserted in one side outer wall of the water distribution shell 13, the two sides of the bearing plate 11 are respectively fixed with a plurality of fixed plates 17 through bolts, the plurality of fixed plates 17 are respectively connected with the corresponding inner walls of the water tank 1, one side outer wall of the water tank 1 is sealingly clamped with a semiconductor refrigeration sheet 18, the heat dissipation surface of the semiconductor refrigeration sheet 18 is located outside the water tank 1, the refrigeration surface of the semiconductor refrigeration sheet 18 is bonded with a temperature guide pad, and the temperature guide pad is located in the water tank 1, the combination of the pump body 15, the water distribution shell 13 and the spray head 14 can spray the water in the water tank 1 to cool the scraping wire ring 12 and the resistance wire, and the semiconductor refrigeration sheet 18 can cool the water in the water tank 1, so that the water in the water tank 1 can be recycled, and the service life of the scraping wire ring 12 is guaranteed.
[0028] Meanwhile, the two sides outer walls of the water tank 1 are respectively fixed with electric push rods 19 through bolts, and the output ends of the two electric push rods 19 are respectively fixed on the two sides outer walls of the top cover 2 through bolts, the electric push rods 19 are used for opening and closing the top cover 2 on the water tank 1, facilitating the feeding operation of the resistance wire by the operator.
[0029] One side outer wall of the water tank 1 is fixed with a touch display screen 20 through bolts, the inner wall bottom of the supporting frame 3 is fixed with a control host 21 through bolts, and the control host 21 is electrically connected with the touch display screen 20, the electric push rod 19, the semiconductor refrigeration sheet 18, the pump body 15, the tension sensor 5 and the motor 404.
[0030] The working principle of the embodiment is as follows: when in use, the operator first connects the power supply to the scraping wire machine, and can send signals to the control host 21 through the touch display screen 20, so that the control host 21 controls the scraping wire machine; then, the operator starts the electric push rod 19 to make the top cover 2 rise, and then passes the resistance wire between the two wire transmission rollers 402 in the wire feeding assembly 4 on the supporting frame 3, passes through the tension sensor 5, bypasses the guide wheel 6, and then passes through the two horizontal straightening rollers 8 and the vertical straightening roller 10 respectively, and then enters the water tank 1, passes through the scraping wire ring 12, and then passes out from the other end of the water tank 1, passes through the two wire transmission rollers 402 of the wire feeding assembly 4 on the water tank 1, and finally, the top cover 2 is closed through the electric push rod 19, so that the assembly of the resistance wire is completed.
[0031] Then, the operator starts the semiconductor refrigeration piece 18, can be cooled to the water in the water tank 1, and then respectively starts the motor 404 in two wire transmission assemblies 4, so that the wire transmission roller 402 rotates, so that the resistance wire is conveyed, at this time, the tension sensor 5 can detect the tightness of the resistance wire conveying, avoid the stability of the resistance wire scraping; the design of the horizontal straightening roller 8 and the vertical straightening roller 10 can be straightened before the resistance wire scraping, which can ensure the flatness of the surface of the resistance wire before scraping, then, the scraping ring 12 can scrape the surface of the resistance wire; and in the process of scraping the resistance wire, start the pump body 15, through the pump body 15, the water in the water tank 1 is sprayed out from the nozzle 14 through the connecting hose 16 and the water distribution shell 13, falls on the upper surface of the scraping ring 12 and the resistance wire, and cools them, so that the resistance wire scraping and the operation in the scraping process are completed.
[0032] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high-efficiency resistance wire scraping machine, comprising a water tank (1) and a supporting frame (3), the supporting frame (3) is located on the outer wall of one side of the water tank (1), and a top cover (2) is arranged above the water tank (1), characterized in that, The side outer wall of the supporting frame (3) and the side outer wall of the water tank (1) are respectively provided with a wire conveying assembly (4), the upper surface of the supporting frame (3) is provided with a plurality of tension sensors (5), and the upper surface of the supporting frame (3) is rotatably connected with a plurality of wire guide wheels (6), the upper surface of the supporting frame (3) is fixedly connected with a plurality of front frames (7) and a plurality of rear frames (9), two horizontal straightening rollers (8) are rotatably connected between the inner walls of the two sides of the front frame (7), and two vertical straightening rollers (10) are rotatably connected between the inner wall top and the inner wall bottom of the rear frame (9), the inner walls of the two sides of the water tank (1) are fixedly connected with a bearing plate (11), and the side of the bearing plate (11) is embedded with a plurality of wire scraping rings (12).
2. A high efficiency resistance wire slitting machine as claimed in claim 1 wherein, The wire conveying assembly (4) comprises a connecting frame (401), the connecting frames (401) in the two wire conveying assemblies (4) are fixedly connected to the side outer walls of the water tank (1) and the supporting frame (3) respectively, two wire conveying rollers (402) are rotatably connected between the inner walls of the two sides of the connecting frame (401), one end of each of the two wire conveying rollers (402) is key-connected with a transmission gear (403), and the two transmission gears (403) are engaged with each other.
3. A high efficiency resistance wire wiper as defined in claim 2 wherein, The side outer wall of the connecting frame (401) is fixedly connected with a connecting frame, one side of the connecting frame is fixedly connected with a motor (404), and one end of the motor (404) is connected with the corresponding wire conveying roller (402).
4. A high efficiency resistance wire wiper as defined in claim 3 wherein, The inner wall top of the top cover (2) is fixedly connected with a water distribution shell (13), and the bottom of the water distribution shell (13) is threadedly and sealingly inserted with a plurality of spray heads (14).
5. A high efficiency resistance wire wiper as defined in claim 4 wherein, The side outer wall of the water tank (1) is fixedly connected with a pump body (15), the input end of the pump body (15) is connected with the water tank (1) through a connecting pipe, the output end of the pump body (15) is sealingly inserted with a connecting hose (16), and the other end of the connecting hose (16) is sealingly and fixedly inserted into the side outer wall of the water distribution shell (13).
6. A high efficiency resistance wire wiper as defined in claim 1 wherein, The two sides of the bearing plate (11) are respectively fixedly connected with a plurality of fixed plates (17), and the plurality of fixed plates (17) are respectively connected with the corresponding inner walls of the water tank (1).
7. A high efficiency resistance wire wiper as defined in claim 6 wherein, The side outer wall of the water tank (1) is sealingly clamped with a semiconductor refrigerating sheet (18), the heat dissipation surface of the semiconductor refrigerating sheet (18) is located outside the water tank (1), the refrigeration surface of the semiconductor refrigerating sheet (18) is bonded with a temperature guide pad, and the temperature guide pad is located in the water tank (1).
8. A high efficiency resistance wire wiper as defined in claim 7 wherein, The two side outer walls of the water tank (1) are respectively fixedly connected with electric push rods (19), and the output ends of the two electric push rods (19) are respectively fixedly connected to the two side outer walls of the top cover (2).
9. A high efficiency resistance wire wiper as defined in claim 8 wherein, The side outer wall of the water tank (1) is fixedly connected with a touch display screen (20), the inner wall bottom of the supporting frame (3) is fixedly connected with a control host (21), and the control host (21) is electrically connected with the touch display screen (20), the electric push rod (19), the semiconductor refrigerating sheet (18), the pump body (15), the tension sensor (5) and the motor (404).
Citation Information
Patent Citations
Resistance wire scraping device
CN220420362U