Equipment for removing welding spots in carrier through robot polishing

Abstract

The utility model relates to the field of welding spot polishing equipment, and discloses a robot device for polishing and removing welding spots in a carrier, which comprises a working table, a mechanical arm is hinged to the left end of the rear side of the upper surface of the working table, a collecting box is fixedly connected to the lower surface of the working table, and a water storage tank is fixedly connected to the rear surface of the collecting box. And a booster pump is connected to an output end pipeline of the water storage tank, a fence is fixedly connected to the vertex angle of the outer wall of the workbench, a grinding assembly is arranged at the tail end of the mechanical arm and comprises a grinding machine, and a water conveying tank is fixedly connected to the right surface of the grinding machine. According to the carrier welding spot polishing device, through mutual cooperation of parts in the polishing assembly, the protection performance of the polishing assembly in the polishing process is improved, the polishing points of carrier welding spots are cooled, chippings are discharged in the flowing process of water flow, and the cleanliness of the carrier welding spots in the polishing process is improved; and the carrier welding spot polishing and removing effect of the equipment is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of equipment for grinding weld joints, and more particularly to a robotic equipment for grinding and removing weld joints from a carrier. Background Technology

[0002] In modern industrial production, the manufacturing process of vehicles often involves a large number of welding operations to ensure the secure connection of various components. However, weld points generated during the welding process may affect the appearance and performance of the vehicle after fulfilling their connecting function. Therefore, removing these weld points has become an important part of the post-manufacturing processing of vehicles.

[0003] A search revealed Chinese Patent Publication No. CN214519306U, which discloses a device for removing weld points from iron handicrafts, relating to the field of handicraft processing. The device includes a base with a fixing block on top. A motor is housed inside a support frame, and a rotating rod is mounted on the output end of the motor. A grinding disc is connected to the end of the rotating rod away from the motor. Two motors are housed inside the base, and rotating shafts are connected to the output ends of the two motors. A conveyor belt is fitted onto the outer wall of the rotating shaft. This invention utilizes triangular protrusions on the outer wall of the conveyor belt to push the handicraft to be ground. As the handicraft passes through a limiting groove inside the fixing block, it is adjusted and fixed, eliminating the need for manual fixing and saving manpower while increasing grinding efficiency. The conveyor belt carries the handicraft past the grinding disc, which simultaneously grinds the protruding weld points on the surface of the handicraft, eliminating manual grinding and enabling continuous batch grinding, thus increasing work efficiency.

[0004] The aforementioned device suffers from the following drawbacks: traditional solder joint removal methods typically rely on manual grinding, which is not only inefficient but also prone to worker fatigue, affecting the consistency of grinding quality. Furthermore, manual grinding may cause unnecessary damage to the carrier surface, increasing the difficulty and cost of subsequent processing. Therefore, a robotic solder joint removal device for carriers is proposed to address these issues. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a robotic grinding and removal device for weld points in a carrier, which aims to improve the low efficiency of manual grinding in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a robotic grinding and removal device for weld points in a carrier, comprising a workbench, a robotic arm hinged to the left rear end of the upper surface of the workbench, a collection box fixedly connected to the lower surface of the workbench, a water tank fixedly connected to the rear surface of the collection box, a booster pump connected to the output pipe of the water tank, a barrier fixedly connected to the top corner of the outer wall of the workbench, a grinding assembly provided at the end of the robotic arm, the grinding assembly comprising a grinding machine, a water tank fixedly connected to the right surface of the grinding machine, a circular nozzle rotatably connected to the axis of the lower surface of the grinding machine, a gear rotatably connected to the groove of the outer wall of the circular nozzle, a grinding disc detachably connected to the axis of the circular nozzle, a baffle detachably connected to the lower surface of the gear, and a collection assembly provided at the axis of the upper surface of the workbench.

[0007] As a further description of the above technical solution: the collection component includes a filter plate, and the left and right surfaces of the filter plate are welded with locking blocks. The upper surface of the locking blocks is detachably connected with bolts, and a sliding strip is slidably connected in a groove on the lower surface of the filter plate. A filter screen is fixedly connected to the lower surface of the sliding strip.

[0008] As a further description of the above technical solution: a motor is fixedly connected to the lower surface of the water tank, and a gear disk is fixedly connected to the output shaft of the motor.

[0009] As a further description of the above technical solution: the teeth on the outer surface of the gear disk mesh with the teeth of the gear.

[0010] As a further description of the above technical solution: the output pipe of the water tank is connected to the water inlet port of the grinder.

[0011] As a further description of the above technical solution: the grinder is detachably connected to the end of the robotic arm.

[0012] As a further description of the above technical solution: the filter screen is configured as a hollow arc-shaped structure, and the top corner of the filter screen is configured as a rounded corner structure.

[0013] As a further description of the above technical solution: the filter plate is detachably connected to the groove on the upper surface of the workbench by bolts.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, by utilizing the interrelationships between components such as the toothed disc, baffle, and circular nozzle in the grinding assembly, the grinding disc isolates and blocks the flying debris generated during the grinding of the carrier weld points, thereby improving the protective performance of the grinding assembly during the grinding process. Furthermore, it cools down the grinding points of the carrier weld points, and the flowing water simultaneously discharges the debris, improving the cleanliness of the grinding of the carrier weld points and enhancing the grinding and removal effect of the equipment on the carrier weld points.

[0016] 2. In this utility model, by utilizing the interrelationships between the filter screen, filter plate, slide bar, and other components in the auxiliary components, the filter screen can separate debris from water flow, preventing workers from being scratched by debris when cleaning the collection box, improving the convenience of maintenance for workers, and enhancing the convenience of debris collection and cleaning of the collection components. Attached Figure Description

[0017] Figure 1 This is a top view of the main body of a robot grinding and removing weld points in a carrier, as proposed in this utility model.

[0018] Figure 2 This is a partial cross-sectional view of the collection box of a robot grinding and removing weld points in a carrier, as proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the bottom view area of ​​the grinding disc of a robot grinding and removing weld points in a carrier, as proposed in this utility model.

[0020] Figure 4 This is an exploded view of a localized area of ​​a circular nozzle in a robotic grinding and removing device for weld points in a carrier, as proposed in this utility model.

[0021] Figure 5 This is an exploded view of a local area of ​​the collection component of a robot grinding and removing welding points in a carrier, as proposed in this utility model.

[0022] Legend:

[0023] 1. Workbench; 2. Collection box; 3. Water tank; 4. Booster pump; 5. Robotic arm; 6. Grinding assembly; 61. Grinding machine; 62. Water tank; 63. Motor; 64. Gear disc; 65. Circular nozzle; 66. Gear; 67. Grinding disc; 68. Baffle; 7. Collection assembly; 71. Bolt; 72. Filter plate; 73. Sliding strip; 74. Filter screen; 75. Clamping block; 8. Enclosure. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1 - Figure 2 This utility model provides an embodiment of a robotic grinding and removal device for weld points on a carrier, comprising a worktable 1, which supports and positions the device. A robotic arm 5 is hinged to the left rear end of the upper surface of the worktable 1. Through the adjustment and control of the robotic arm 5, the device can remove weld points from carriers of different specifications, thereby improving the range of weld point removal for carriers of different specifications. A collection box 2 is fixedly connected to the lower surface of the worktable 1. The collection box 2 collects debris during the weld point removal process, improving the working environment of the device. A water tank 3 is fixedly connected to the rear surface of the collection box 2. A booster pump 4 is connected to the output pipe of the water tank 3. A barrier 8 is fixedly connected to the top corner of the outer wall of the worktable 1. The barrier 8 prevents debris from splashing during the grinding and removal of weld points on the carrier, improving the protection of the operator when using the device. A grinding component 6 is provided at the end of the robotic arm 5, and a collection component 7 is provided at the center of the upper surface of the worktable 1.

[0026] Reference Figure 2 - Figure 4When the robotic arm 5 is adjusted to the position of the carrier welding point, the grinding assembly 6 is activated. The grinding assembly 6 includes a grinder 61, which is detachably connected to the end of the robotic arm 5. A water tank 62 is fixedly connected to the right surface of the grinder 61, and a motor 63 is fixedly connected to the lower surface of the water tank 62. When the grinder 61 is activated, it drives the grinding disc 67 to rotate, grinding and polishing the raised welding point. The motor 63 is then activated, and its output shaft rotates, driving the gear disc 64 to rotate. The output shaft of the motor 63 is fixedly connected to the gear disc 64. The output pipe of the water tank 62 is connected to the water inlet of the grinder 61. A circular nozzle 65 is rotatably connected to the shaft center of the lower surface of the grinder 61. The booster pump 4 is activated, allowing water from the storage tank 3 to flow through the pipe and into the water tank 62 for grinding. In section 61, water is sprayed through the groove of the circular nozzle 65 to cool the grinding points of the carrier weld joints, improving the protection of the grinding component 6 during the grinding process. The water flow simultaneously discharges debris, improving the cleanliness of the grinding of the carrier weld joints. A gear 66 is rotatably connected to the groove on the outer wall of the circular nozzle 65. The teeth on the outer surface of the gear disc 64 mesh with the teeth of the gear 66. A grinding disc 67 is detachably connected to the axis of the circular nozzle 65, causing the gear 66 to rotate outside the circular nozzle 65. A baffle 68 is detachably connected to the lower surface of the gear 66, driving the baffle 68 to rotate. This allows the grinding disc 67 to isolate and block the flying debris generated during the grinding of the carrier weld joints, enhancing the grinding and removal effect of the equipment on the carrier weld joints.

[0027] Reference Figure 2 and Figure 5 During the grinding of the weld points on the carrier, the collection assembly 7 is activated. The collection assembly 7 includes a filter plate 72, which is detachably connected to a groove on the upper surface of the workbench 1 by bolts 71. When maintenance is required, the collection assembly 7 can be removed by unscrewing the bolts 71. Clamps 75 are welded to both the left and right surfaces of the filter plate 72, and bolts 71 are detachably connected to the upper surface of the clamps 75. A slide bar 73 is slidably connected to a groove on the lower surface of the filter plate 72, which drives the filter screen 74 for disassembly. When the filter screen 74 is damaged, it can be quickly replaced. This improves the ease of installation and disassembly of the collection component 7. A filter screen 74 is fixedly connected to the lower surface of the slide bar 73. The filter screen 74 is a hollow arc-shaped structure with rounded corners at the top. The cooling effect of the water spray from the ring nozzle 65 allows the debris to be discharged into the filter plate 72. The filter screen 74 separates the debris from the water flow, allowing the debris to be collected within the filter screen 74. This prevents workers from being scratched by debris when cleaning the collection box 2, improving the convenience of maintenance and enhancing the ease of debris collection and cleaning of the collection component 7.

[0028] Working principle: When the robotic arm 5 is adjusted to the position of the carrier welding point, the grinding assembly 6 is started, and the grinding machine 61 is started. The grinding machine 61 drives the grinding disc 67 to rotate, grinding and polishing the raised welding point. The motor 63 is started, and the output shaft of the motor 63 rotates, driving the gear disc 64 to rotate, so that the gear 66 rotates outside the circular nozzle 65, driving the baffle 68 to rotate, so that the grinding disc 67 isolates and blocks the flying debris generated during the grinding of the carrier welding point, improving the protection of the grinding assembly 6 during the grinding process. The booster pump 4 is started, so that the water in the water storage tank 3 is delivered to the grinding machine 61 through the water supply tank 62 via the pipeline, and sprayed out through the groove of the circular nozzle 65 to cool the grinding point of the carrier welding point. During the water flow, the debris is discharged at the same time, improving the protection of the carrier. The equipment ensures cleanliness during weld point grinding, enhancing its effectiveness in removing weld points from the carrier. During the grinding process, the collection component 7 is activated, using the cooling effect of water spray from the circular nozzle 65 to discharge debris into the filter plate 72. The filter screen 74 separates the debris from the water flow, allowing the debris to be collected within the screen. This prevents workers from being scratched by debris while cleaning the collection box 2, improving the convenience of maintenance. When maintenance is required, the collection component 7 can be removed by unscrewing the bolts 71, and the filter screen 74 can be disassembled using the sliding bar 73. Damaged filter screen 74 can be quickly replaced, improving the ease of installation and disassembly of the collection component 7 and enhancing its convenience in debris collection and cleaning.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A robotically controlled apparatus for removing welds in a workpiece, comprising a worktable (1), characterised in that: The upper surface of the workbench (1) is hinged with a mechanical arm (5) on the left end of the rear side, the lower surface of the workbench (1) is fixedly connected with a collection box (2), the rear surface of the collection box (2) is fixedly connected with a water storage tank (3), the output pipeline of the water storage tank (3) is connected with a booster pump (4), the outer wall top corner of the workbench (1) is fixedly connected with a fence (8), the end of the mechanical arm (5) is provided with a polishing assembly (6), the polishing assembly (6) comprises a polisher (61), the right surface of the polisher (61) is fixedly connected with a water delivery tank (62), the lower surface of the polisher (61) is rotatably connected with a ring-shaped nozzle (65) at the shaft center, the outer wall of the ring-shaped nozzle (65) is rotatably connected with a gear (66) in the groove, the shaft center of the ring-shaped nozzle (65) is detachably connected with a polishing disc (67), the lower surface of the gear (66) is detachably connected with a baffle (68), and the upper surface of the workbench (1) is provided with a collection assembly (7).

2. The apparatus according to claim 1, wherein: The collection assembly (7) comprises a filter plate (72), the left and right surfaces of the filter plate (72) are both welded with a clamping block (75), the upper surface of the clamping block (75) is detachably connected with a bolt (71), the lower surface of the filter plate (72) is slidably connected with a sliding bar (73) in the groove, and the lower surface of the sliding bar (73) is fixedly connected with a filter screen (74).

3. The apparatus of claim 1, wherein: The lower surface of the water delivery tank (62) is fixedly connected with a motor (63), and the output shaft of the motor (63) is fixedly connected with a toothed disc (64).

4. The apparatus of claim 3, wherein: The teeth on the outer surface of the toothed disc (64) are engaged with the teeth of the gear (66).

5. The apparatus of claim 1, wherein: The output pipeline of the water delivery tank (62) is connected at the water inlet port of the polisher (61).

6. The apparatus of claim 1, wherein: The polisher (61) is detachably connected at the end of the mechanical arm (5).

7. The apparatus of claim 2, wherein: The filter screen (74) is provided in a hollow arc shape, and the top corner of the filter screen (74) is provided in a rounded corner shape.

8. The apparatus of claim 2, wherein: The filter plate (72) is detachably connected in the groove of the upper surface of the workbench (1) through the bolt (71).

Images