Vibration deburring device for plastic toys

By designing a vibration-based burr removal device for plastic toys, efficient and stable burr removal and media replacement were achieved, solving the problems of low efficiency and unstable quality of traditional equipment, and ensuring the quality of toys and production efficiency.

CN223848934UActive Publication Date: 2026-01-30DONGGUAN FUKUSHIMA METAL&PLASTIC CO LTD
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Patent Information

Application Number
CN202520316769.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-30
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Traditional plastic toy deburring equipment has low working efficiency and cannot automatically separate the toy from the grinding medium during vibration deburring, which can easily cause toy deformation and affect quality.

Method used

A vibratory deburring device for plastic toys was designed. The device uses a support assembly and a drive base to drive the deburring disc to vibrate, enabling three-dimensional movement between the toy and the grinding media. After the burrs are removed, the toy is collected by floating it through a water pipe. The media can be replaced by bolts and a stop structure.

Benefits of technology

It improves the efficiency and quality of burr removal, avoids toy deformation, ensures the adaptability of toys of different materials and the stability of the equipment, and meets the needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibration deburring device for plastic toys, which relates to the technical field of vibration deburring and comprises a support component. The supporting assembly comprises a supporting plate; a plurality of supporting plates are arranged, and a placing seat is integrally arranged in the supporting plates; the bottom of the supporting plate of the placing seat is U-shaped; a burr removing disc is placed at the top of the placing seat; the inner wall of the burr removing disc is subjected to dull polish treatment; the bottom of the burr removing disc is connected with the containing base supporting plate in an attached mode. A discharge port is formed in the bottom of the burr removing disc; the discharge outlet penetrates through the through hole of the placing seat; the burr removing disc is driven by the placing seat to effectively vibrate by driving the machine base, during vibration, the toys and the grinding medium move in three directions, burrs on the edges of the toys are effectively removed by the grinding medium in the moving process, and meanwhile, through contact between the grinding medium and the toys, the burrs on the edges of the toys can be effectively removed. And the surface of the toy can be polished.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vibration deburring, and particularly relates to a plastic toy vibration deburring device. BACKGROUND

[0002] Vibration deburring is a common surface treatment process in machining; vibration deburring mainly places a workpiece and grinding medium (such as abrasive particles, grinding stone, etc.) in a container of a vibration device; the vibration generated by the device causes irregular relative motion between the grinding medium and the workpiece surface. In this process, the grinding medium constantly collides and rubs against the burrs on the workpiece surface, gradually removing the burrs through continuous micro-cutting, and also performing a certain degree of finishing on the workpiece surface.

[0003] When removing the burrs of a toy, the conventional plastic toy removes the burrs by cutting along the edge of the toy, which can only remove the burrs of one toy at a time, resulting in low work efficiency of the device and failing to meet the work requirements. With the increasing production needs, devices for removing the burrs of a toy edge by vibration have emerged, but the toy and the grinding medium cannot be automatically separated after the device completes the work, and the toy and the grinding medium need to be placed in a sorting device for sorting, which reduces the work efficiency of the deburring device and requires a large amount of grinding medium.

[0004] After searching, Chinese patent application No. CN202420188475.7 discloses a spiral vibration grinding machine; including a support base, the lower end of the support base is fixedly provided with a support foot, the lower end of the support foot is externally covered with a rubber pad, the upper end of the support base is internally provided with a vibration protection mechanism, the upper end of the vibration protection mechanism is fixedly connected with a connecting seat, the upper end of the connecting seat is provided with a grinding mechanism;

[0005] The device in the above patent moves the material by vibration during grinding, and stirs the material and the grinding medium by the grinding plate during the movement of the material, which may cause collision between the grinding plate and the toy and deformation of the toy when they contact, and cannot effectively ensure the quality of the toy. Utility model content

[0006] The utility model discloses a plastic toy vibration edge removing device, in this structure, according to the rotating grinding medium of different material's toy in the edge removing disc, so when carrying out vibration deburring, effectively guarantee that the toy does not occur deformation condition, thereby guarantee the quality of toy, can also realize the polishing treatment to the toy, after burr removal is completed, through the water pipe to the inside of edge removing disc is water injection, like this will realize the toy floating on the surface of water, convenient to realize the collection processing to the edge removing completed toy, through bolt and drive movable plate removal, can realize the separation between the baffle and discharge port, realizes the replacement of grinding medium, to solve the problem of above -mentioned background art.

[0007] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] A plastic toy vibration edge removing device, including support assembly, the support assembly includes the support plate, the support plate is provided with a plurality of, and the inside of a plurality of support plate is integrally provided with the placing seat, the support plate bottom of placing seat is U-shaped arrangement, the top of placing seat is placed with the edge removing disc, the inner wall of edge removing disc is frosted, the bottom of edge removing disc is connected with the support plate of placing seat, the bottom of edge removing disc is provided with the discharge port, and the discharge port penetrates the through -hole of placing seat,

[0009] The two groups of support rods that are symmetric are arranged on the side wall of placing seat, one end of support rod is integrally provided with fixed plate away from placing seat, and the rectangular slot is formed in the two fixed plates, the movable plate is movably installed in the rectangular slot, and the cooperation between the baffle and the discharge port is realized by moving the movable plate in the rectangular slot back and forth.

[0010] As a further technical scheme of the utility model, one side of the movable plate is integrally provided with the baffle, the side wall of the baffle is attached to the inner wall of the discharge port, and the water pipe is arranged in the center of the baffle and connected with the water pump to inject water into the edge removing disc, so that the treated toys float on the surface of water, facilitating collection.

[0011] As a further technical scheme of the utility model, the side of the movable plate away from the baffle is installed in cooperation with the fixed plate through the bolt, screw holes are formed in the fixed plate for the rotation of the bolt, and the movable plate drives the baffle to move by the rotation of the bolt in the screw hole.

[0012] As a further technical scheme of the utility model, the drive base is fixedly installed in the edge removing disc, a plurality of lifting lugs are arranged on the top of the drive base, and the device is transferred by the cooperation between the lifting device and the lifting lug, so as to be placed in the appropriate position.

[0013] As a further technical solution of this utility model, the bottom of the support component is fixedly installed on the vibration support; the vibration support includes a base; the base is convenient to be provided with multiple L-shaped support blocks; the L-shaped support blocks are fixedly installed to the top seat through connecting rods;

[0014] As a further technical solution of this utility model, the top of the base and the bottom of the top seat are provided with a plurality of protrusions, and a vibration spring is installed between each protrusion; through the cooperation of the protrusions and the vibration spring, the vibration spring is limited while the amplitude of the vibration of the support component is effectively guaranteed, thereby effectively ensuring the removal of the rough edges of the toy by the grinding medium.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In use, the present invention uses a drive base to drive the placement seat to drive the deburring disc to vibrate effectively. During the vibration, the toy and the grinding media move in three directions. During the movement, the grinding media effectively removes the burrs on the edges of the toy. At the same time, the contact between the grinding media and the toy can also achieve the polishing treatment of the toy surface.

[0017] 2. In this utility model, when the equipment is working, the support plate and the placement seat are fixedly installed on the top seat. The top seat is fixedly installed to the base through the connecting rod and the L-shaped support block. The base provides effective support for the top seat. A vibration spring is set between the base and the top seat to ensure the stability of the support component when it drives the deburring disc to vibrate, thus ensuring the quality and efficiency of toy burr removal.

[0018] 3. In this invention, after the burrs are removed, water is injected into the burr removal disc through a water pipe, causing the toy to float upwards under the action of water, thus facilitating the collection of the toy. By rotating the bolt, the rectangular groove opened on the fixed plate of the movable plate is moved away from the placement seat, realizing the separation between the stop block and the discharge port. This facilitates the discharge and replacement of the grinding media inside the burr removal disc, thereby meeting the needs of changing the grinding media for burr removal of toys of different materials, and ensuring the quality and efficiency of burr removal. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This utility model Figure 1 Another perspective structural diagram.

[0021] Figure 3 This utility model Figure 1 A schematic diagram of the bottom structure.

[0022] Figure 4 is the side view of the utility model Figure 1 .

[0023] Figure 5 is the A-A section view of the utility model Figure 4 .

[0024] Figure 6 is the split schematic view of the utility model Figure 1 .

[0025] Figure 7 is the bottom structure schematic view of the utility model Figure 6 .

[0026] Figure 8 is the structure schematic view of the other view of the edge removing disc bottom in the utility model Figure 6 .

[0027] In the drawing: 1-vibration support seat, 10-bottom, 11-L-shaped support block, 12-connecting rod, 13-vibration spring, 14-top seat, 2-supporting assembly, 20-supporting plate, 21-placing seat, 22-water pipe, 23-supporting rod, 24-fixing plate, 25-stop block, 26-movable plate, 27-bolt, 3-edge removing disc, 4-driving seat, 5-lifting lug, 6-discharge port. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Please refer to Figure 1-8 , in the embodiments of the utility model, a plastic toy vibration edge removing device comprises a supporting assembly 2. The supporting assembly 2 comprises a supporting plate 20. The supporting plate 20 is provided with a plurality of placing seats 21 which are integrally arranged inside. The bottom of the placing seat 21 is provided with a U-shaped supporting plate. An edge removing disc 3 is placed on the top of the placing seat 21. The inner wall of the edge removing disc 3 is sandblasted. The bottom of the edge removing disc 3 is connected with the supporting plate of the placing seat 21. The bottom of the edge removing disc 3 is provided with a discharge port 6 which penetrates the through hole of the placing seat 21.

[0030] The side wall of the placing seat 21 is provided with two symmetrical groups of supporting rods 23; the end of the supporting rod 23 away from the placing seat 21 is integrally provided with a fixed plate 24; a rectangular slot is formed in the two fixed plates 24; and a movable plate 26 is movably installed in the rectangular slot;

[0031] The movable plate 26 is integrally provided with a stop block 25 on one side; the side wall of the stop block 25 is attached to the inner wall of the discharge port 6; and the center of the stop block 25 is provided with a water pipe 22.

[0032] By using the above technical scheme, when in use, the placing seat 21 drives the burr removing disc 3 to vibrate effectively through the driving seat 4; when vibrating, the toy and the grinding medium move in three directions; in the movement process, the grinding medium effectively removes the burrs on the edge of the toy; at the same time, the contact between the grinding medium and the toy can also achieve polishing treatment on the surface of the toy.

[0033] The side of the movable plate 26 away from the stop block 25 is installed in cooperation with the fixed plate 24 through a bolt 27; and a threaded hole is formed in the fixed plate 24 to facilitate the rotation of the bolt 27.

[0034] In the embodiment, the driving seat 4 is fixedly installed in the burr removing disc 3; and a plurality of lifting lugs 5 are arranged on the top of the driving seat 4.

[0035] By using the above technical scheme, when the device is working, the supporting plate 20 and the placing seat 21 are fixedly installed on the top seat 14; the top seat 14 is fixedly installed on the base 10 through the connecting rod 12 and the L-shaped supporting block 11; the top seat 14 is effectively supported by the base 10; the vibration spring 13 is arranged between the base 10 and the top seat 14, so as to ensure the stability of the supporting assembly 2 driving the burr removing disc 3 to vibrate, and ensure the quality and working efficiency of the toy burr removal.

[0036] In the embodiment, the bottom of the supporting assembly 2 is fixedly installed on the vibration supporting seat 1; the vibration supporting seat 1 comprises a base 10; the base 10 is provided with a plurality of L-shaped supporting blocks 11; and the L-shaped supporting blocks 11 are fixedly installed on the top seat 14 through the connecting rod 12.

[0037] The top of the base 10 and the bottom of the top seat 14 are provided with a plurality of protruding blocks; and the vibration spring 13 is installed in cooperation between each protruding block;

[0038] Through adopting the above technical scheme, after the burr removal is completed, water is injected into the inside of the burr removing disc 3 through the water pipe 22, so that the toys float upwards under the action of water, thereby facilitating the collection of the toys, the movable plate 26 is moved to the side away from the placing seat 21 through rotating the bolt 27, the separation between the blocking block 25 and the discharge port 6 is realized, thereby facilitating the discharge and replacement of the grinding medium in the inside of the burr removing disc 3, so as to meet the replacement of the grinding medium for the burr removal of toys of different materials, thereby ensuring the quality and efficiency of the burr removal of the toys.

[0039] The working principle of the utility model is: in use, the placing seat 21 drives the burr removing disc 3 to effectively vibrate through the driving seat 4, when vibrating, the toys and the grinding medium realize movement in three directions, in the process of movement, the burr on the edge of the toys is effectively removed by the grinding medium, at the same time, the polishing treatment of the surface of the toys can also be realized through the contact between the grinding medium and the toys.

[0040] When the equipment works, the supporting plate 20 and the placing seat 21 are fixedly installed on the top seat 14, the top seat 14 is fixedly installed with the base 10 through the connecting rod 12 and the L-shaped supporting block 11, the top seat 14 is effectively supported by the base 10, the vibration spring 13 is arranged between the base 10 and the top seat 14, thereby ensuring the stability of the supporting assembly 2 driving the burr removing disc 3 to vibrate, and ensuring the quality and working efficiency of the toy burr removal.

[0041] When the burr removal is completed, water is injected into the inside of the burr removing disc 3 through the water pipe 22, so that the toys float upwards under the action of water, thereby facilitating the collection of the toys, the movable plate 26 is moved to the side away from the placing seat 21 through rotating the bolt 27, the separation between the blocking block 25 and the discharge port 6 is realized, thereby facilitating the discharge and replacement of the grinding medium in the inside of the burr removing disc 3, so as to meet the replacement of the grinding medium for the burr removal of toys of different materials, thereby ensuring the quality and efficiency of the burr removal of the toys.

[0042] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0043] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.

Claims

1. A plastic toy deburring device that vibrates, characterized by: Including support assembly (2), support assembly (2) include support plate (20), the support plate (20) is provided with multiple, multiple the inside is integrally provided with placing seat (21), the support plate bottom of placing seat (21) is U-shaped, the top of placing seat (21) is placed off the edge disc (3), the inner wall of off the edge disc (3) is frosted, the bottom of off the edge disc (3) is connected with the support plate of placing seat (21), the bottom of off the edge disc (3) is provided with discharge port (6), the discharge port (6) penetrates the through hole of placing seat (21); The side wall of placing seat (21) is provided with two groups of support rods (23) symmetrically, the end of support rod (23) away from placing seat (21) is integrally provided with fixed plate (24), the rectangular slot is formed in two fixed plates (24), and movable plate (26) is movably installed in the rectangular slot.

2. A plastic toy deburring device as claimed in claim 1, wherein: The movable plate (26) is integrally provided with stop block (25) on one side, the side wall of stop block (25) is attached to the inner wall of discharge port (6), and the center of stop block (25) is provided with water pipe (22).

3. A plastic toy deburring device according to claim 2, wherein: The side of movable plate (26) away from stop block (25) is installed in cooperation with fixed plate (24) through bolt (27), and the threaded hole is formed in fixed plate (24) to facilitate the rotation of bolt (27).

4. A plastic toy deburring device as defined in claim 1, wherein: The inside of off the edge disc (3) is fixedly installed with driving seat (4), and the top of driving seat (4) is provided with multiple lifting lugs (5).

5. A plastic toy deburring device as defined in claim 1, wherein: The bottom of support assembly (2) is fixedly installed on vibration support base (1), and vibration support base (1) includes base (10), the base (10) is provided with multiple L-shaped support blocks (11), and the L-shaped support block (11) is fixedly installed on top seat (14) through connecting rod (12).

6. A plastic toy deburring device according to claim 5, wherein: The top of base (10) and the bottom of top seat (14) are provided with multiple convex blocks, and vibration spring (13) is installed in cooperation between each convex block.

Citation Information

Patent Citations

  • Spiral vibration grinding machine

    CN221696492U