Screen changer structure of rich mineral paper production line
By adopting a design that allows for the sliding connection between the detachable filter plate and the mold on the stone paper production line, combined with the pushing component and the heating component, the problem of time-consuming filter plate replacement is solved, enabling rapid replacement and temperature control, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423143431.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Replacing filter plates in traditional paper production is time-consuming and labor-intensive, affecting production efficiency and continuity.
It adopts a detachable filter plate and mold sliding connection design, combined with filter plate pushing component and heating component, to realize quick replacement of filter elements and temperature control.
Reduce downtime, improve production line continuity and stability, lower maintenance costs, and enhance filtration efficiency and product quality.
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Figure CN223849730U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of stone paper production, in particular to a screen changer structure for a stone paper production line. BACKGROUND
[0002] Traditional paper production is generally wasteful of trees and produces more pollutants during the production process, while stone paper is a relatively environmentally friendly paper, the main raw material of which is stone, which is ground into particles or powder and then mixed with some plastic, resin and the like, and the entire production involves many processes and equipment, such as granulating equipment and internal mixing equipment.
[0003] In the papermaking process, the mixed raw materials in a molten state are generally formed into the required paper through a mold. Considering that the mixed raw materials contain some impurities or large particles, a filter plate is generally arranged on the raw material inlet and outlet channel.
[0004] At present, the filter plate is generally installed on the raw material inlet and outlet channel of the mold through screws, and needs to be disassembled and cleaned every time, and then reinstalled, which is relatively time-consuming and laborious. CONTENT OF THE INVENTION
[0005] In order to improve the replacement efficiency of the filter plate, the application provides a screen changer structure for a stone paper production line.
[0006] The screen changer structure for a stone paper production line provided by the application adopts the following technical scheme:
[0007] A screen changer structure for a stone paper production line comprises:
[0008] A filter plate, which is detachably installed with filter pieces, can be aligned with the raw material inlet and outlet channel of the mold, and is used for sliding connection with the mold.
[0009] A filter plate pushing assembly is used to drive the filter plate to move so that the filter plate can slide into or out of the mold.
[0010] Through the above technical scheme, the sliding connection between the filter plate and the mold makes the filter plate easily slide into and out of the mold, reduces downtime, and improves the continuity and stability of the production line. In addition, the detachable installation of the filter pieces further simplifies the maintenance process and reduces maintenance costs. The screen changer structure for a stone paper production line can quickly replace the filter pieces, improve production efficiency and maintenance convenience.
[0011] Optionally, the filter pieces are arranged at intervals along the sliding direction of the filter plate.
[0012] By adopting the technical scheme, when one filter is maintained, the other filter can be used normally, the downtime can be further reduced, and the continuity and stability of the production line can be improved.
[0013] Optionally, the filter surface of the filter plate and the filter surface of the filter form a concave filter hole.
[0014] By adopting the technical scheme, the impurities filtered can be placed in the concave filter hole, which is beneficial to subsequent unified collection of the filtered impurities, and in addition, the smooth movement of the filter plate into or out of the mold is ensured.
[0015] Optionally, the pore diameter of the concave filter hole away from the filter is smaller than the pore diameter of the concave filter hole close to the filter.
[0016] By adopting the technical scheme, the impurities can be retained in the concave filter hole, further enhancing the effect of concentrated treatment of impurities.
[0017] Optionally, the filter plate is provided with a heating assembly.
[0018] By adopting the technical scheme, the temperature of the material during the filtering process is effectively improved, thereby reducing the viscosity of the material, reducing the filtering resistance, and improving the filtering efficiency and product quality. At the same time, the setting of the heating assembly can also prevent the material from solidifying due to too low temperature during the filtering process, ensuring the stability and continuity of the production process.
[0019] Optionally, the heating assembly comprises a heating rod, the heating rod is installed in the filter plate along the sliding direction of the filter plate, and the heating rod is provided with at least two heating rods, and the two heating rods are located on both sides of the filter.
[0020] By adopting the technical scheme, the temperature distribution in the filter plate is more uniform, the change in material performance caused by local overheating is effectively avoided, and the filtering efficiency and product quality are improved.
[0021] Optionally, the filter plate can pass through the mold along both sides of the sliding direction of the filter plate.
[0022] By adopting the technical scheme, the flexibility of disassembly and assembly of the filter plate is further improved.
[0023] Optionally, the filter plate pushing assembly comprises a connecting rod, a connecting plate and a telescopic driving piece, one end of the connecting rod is connected with the mold, the other end of the connecting rod is fixedly connected with the connecting plate, the telescopic driving piece is installed on the connecting plate, and the output end of the telescopic driving piece is connected with the filter plate.
[0024] By adopting the above technical scheme, the filter plate can accurately slide in the mold, thereby achieving the purpose of quickly replacing the filter element, and further improving production efficiency and operation convenience.
[0025] Optionally, the output end of the telescopic driving member is provided with a connecting head, and the connecting head is detachably connected with the filter plate.
[0026] By adopting the above technical scheme, the replacement of the filter plate is more convenient and fast, the downtime is reduced, and the production efficiency is improved. At the same time, this design is also convenient for maintenance and repair, and reduces the maintenance cost.
[0027] Optionally, the telescopic driving member is one of a pneumatic cylinder, a hydraulic cylinder and a pneumatic push rod.
[0028] By adopting the above technical scheme, not only the response speed and action accuracy of the system are improved, but also the reliability and stability of the equipment are enhanced, thereby ensuring the continuity and efficiency in the production process. In addition, the selection of these driving members can be flexibly adjusted according to the needs of specific application scenarios, further optimizing the system performance.
[0029] In summary, the present application includes at least one of the following beneficial technical effects:
[0030] 1. The filter element in the filter plate is detachably installed and can be aligned with the raw material inlet and outlet channel of the mold, so that the replacement of the filter element is more convenient and fast, the production interruption time is reduced, and the production efficiency is improved.
[0031] 2. The filter plate pushing assembly moves the filter plate through the connecting rod, the connecting plate and the telescopic driving member, realizes automatic replacement of the filter screen, improves the replacement accuracy, avoids errors caused by manual operation, and ensures the filtering effect.
[0032] 3. The setting of the heating assembly, especially the installation of the heating rod along the sliding direction of the filter plate, can effectively prevent the solidification of the raw material due to temperature change during the filtering process, and further improve the filtering quality and production stability. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a schematic view of the overall structure of the mold in the related art.
[0034] Figure 2 is a sectional view of the overall structure of the mold in the related art.
[0035] Figure 3 is a schematic view of the overall structure of the embodiment of the present application.
[0036] Figure 4 is a sectional view of the overall structure of the embodiment of the present application.
[0037] Figure 5 is a sectional view of the overall structure of another embodiment of the present application.
[0038] BRIEF DESCRIPTION OF DRAWINGS
[0039] 10, mold; 11, feeding port; 12, discharging port; 13, raw material feeding and discharging passage; 20, filter plate; 30, filter element; 31, concave filter hole; 40, filter plate pushing assembly; 41, connecting rod; 42, connecting plate; 43, telescopic driving element; 44, connecting head; 50, heating assembly. DETAILED DESCRIPTION
[0040] The following will be described in detail in combination with the accompanying drawings. Figures 1-5 The present application will be further described in detail.
[0041] Referring to Figure 1 and Figure 2 In the related art, a mold 10 is provided with a feeding port 11 and a discharging port 12 from top to bottom, a raw material feeding and discharging passage 13 is formed between the feeding port 11 and the discharging port 12, and mixed raw materials in a molten state pass through the raw material feeding and discharging passage 13.
[0042] The present application provides a screen changer structure for a stone paper production line, referring to Figure 3 and Figure 4 which comprises a filter plate 20, a filter element 30, and a filter plate pushing assembly 40. The filter element 30 is detachably installed in the filter plate 20, can be aligned with the raw material feeding and discharging passage 13 of the mold 10, and is in sliding connection with the mold 10. The filter plate pushing assembly 40 is used to drive the filter plate 20 to move, so that the filter plate 20 can slide into or out of the mold 10. This structure design makes the screen changing operation more convenient and efficient, reduces downtime, and improves production efficiency.
[0043] In an embodiment, only one filter element 30 is installed on a filter plate 20. When the filter element 30 needs to be maintained, the filter element 30 is moved out of the mold 10 by using the filter plate pushing assembly 40, and then the filter element 30 is maintained.
[0044] Referring to Figure 5 In another preferred embodiment, at least two filter elements 30 are arranged at intervals along the sliding direction of the filter plate 20. When one filter element 30 needs to be maintained, the other filter element 30 can be normally used, so that maintenance can be carried out without stopping.
[0045] Optionally, the filter 30 is composed of a filter screen, which is made of a multi-layer composite material including an outer layer of polyester fiber and an inner layer of stainless steel mesh, and can effectively filter impurities to ensure the purity of raw materials. The filter 30 can also be composed of a filter block, which is provided with a plurality of uniformly distributed filter holes for filtering impurities. The filter 30 and the filter plate 20 can be connected by clamping or other connection methods, allowing the filter 30 to be quickly disassembled and assembled on the filter plate 20.
[0046] Referring to Figure 4 In a preferred embodiment, the filter surface of the filter plate 20 and the filter surface of the filter 30 form a concave filter hole 31, and the filtered impurities can be placed in the concave filter hole 31, which is beneficial for subsequent unified collection of the filtered impurities. Further, the pore size of the concave filter hole 31 away from the filter 30 is smaller than the pore size close to the filter 30, forming a gradually changing pore size distribution, so that the impurities can be trapped in the concave filter hole 31, further enhancing the effect of concentrated treatment of impurities.
[0047] Referring to Figure 3 In a preferred embodiment, the filter plate 20 is provided with a heating assembly 50, which includes a heating rod. The heating rod is installed in the filter plate 20 along the sliding direction of the filter plate 20, and at least two heating rods are provided and located on both sides of the filter 30. The heating rod is made of an electric heating wire, which can quickly heat up to a set temperature to ensure the flowability of the material during the filtering process. The power of the heating rod can be adjusted according to actual production needs to ensure uniform distribution of temperature in the filter plate 20.
[0048] Referring to Figure 3 In an embodiment, the filter plate pushing assembly 40 includes a connecting rod 41, a connecting plate 42, and a telescopic drive 43. One end of the connecting rod 41 is inserted into the mold 10, and the other end is fixedly connected to the connecting plate 42 through bolts. The telescopic drive 43 is installed on the connecting plate 42, and its output end is provided with a connecting head 44 which is detachably connected to the filter plate 20.
[0049] Optionally, the connecting rod 41 is made of high-strength carbon steel material, which has good tensile strength and toughness and can withstand a large pushing force. The connecting plate 42 is made of cast iron material, which has high rigidity and stability and can effectively transmit driving force. The telescopic drive 43 can be selected from a pneumatic cylinder, a hydraulic cylinder, or a pneumatic push rod, and the specific selection depends on the actual production environment and cost budget. For example, if there is a stable compressed air supply in the production site, a pneumatic cylinder can be selected as the telescopic drive 43 because of its simple structure, easy maintenance, and low cost.
[0050] In the embodiment, the connector 44 is an open-ended U-shaped connector 44, which is inserted into the upper and lower surfaces of the filter plate 20, and then locked by using a latch, and the subsequent disassembly and assembly are convenient; in another embodiment, the connector 44 is a quick connector, and the locking part of the quick connector is designed by using a spring buckle, which can be automatically locked when inserted, and only needs to be unlocked by pressing the button when pulled out.
[0051] The detachable connection between the connector 44 and the filter plate 20 is also conducive to the subsequent direct replacement of the filter plate 20, and at the same time, the filter plate 20 can be penetrated into the mold 10 along the sliding direction of the filter plate 20. This design can realize the bidirectional sliding of the filter plate 20, improve the flexibility, and facilitate the subsequent disassembly and assembly.
[0052] The implementation principle of the embodiment is that the embodiment provides a screen changer structure of a stone paper production line, which realizes the function of quickly replacing the filter element 30 by setting the detachable filter element 30 and the filter plate pushing assembly 40. The introduction of the heating assembly 50 solves the problem of poor material flowability in a low-temperature environment, and the selection of the telescopic driving element 43 and the design of the connector 44 improve the reliability and maintenance convenience of the system. The whole structure design is simple and compact, the operation is simple, the production efficiency can be significantly improved, the downtime can be reduced, the production cost can be reduced, and the market competitiveness of the enterprise can be improved.
[0053] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A stone paper production line screen changer structure, characterized by , comprising: A filter plate (20) is detachably installed with a filter piece (30) therein, the filter piece (30) can be aligned with the raw material inlet and outlet channel (13) of the mold (10), and the filter plate (20) is used for sliding connection with the mold (10); the filter surface of the filter plate (20) and the filter surface of the filter piece (30) form a concave filter hole (31); the aperture of the concave filter hole (31) away from the filter piece (30) is smaller than the aperture of the concave filter hole (31) close to the filter piece (30); A filter plate pushing assembly (40) is used to drive the filter plate (20) to move so that the filter plate (20) can slide into or out of the mold (10).
2. A stone paper line screen changer structure according to claim 1, characterized in that: The filter piece (30) is spaced apart along the sliding direction of the filter plate (20) and at least two.
3. A stone paper line screen changer structure according to claim 1, characterized in that: The filter plate (20) is provided with a heating assembly (50) therein.
4. A stone paper line screen changer structure according to claim 3, characterized in that: The heating assembly (50) comprises a heating rod, the heating rod is installed in the filter plate (20) along the sliding direction of the filter plate (20), the heating rod is provided with at least two and the two heating rods are respectively located on both sides of the filter piece (30).
5. The stone paper line screen changer structure according to claim 1, characterized in that: The filter plate (20) can pass through the mold (10) along both sides of its sliding direction.
6. A stone paper line reel changer structure according to claim 1, characterized in that: The filter plate pushing assembly (40) comprises a connecting rod (41), a connecting plate (42) and a telescopic driving piece (43), one end of the connecting rod (41) is connected with the mold (10), the other end of the connecting rod (41) is fixedly connected with the connecting plate (42), the telescopic driving piece (43) is installed on the connecting plate (42), and the output end of the telescopic driving piece (43) is connected with the filter plate (20).
7. A stone paper line reel changer structure according to claim 6, characterized in that: The output end of the telescopic driving piece (43) is provided with a connecting head (44), and the connecting head (44) is detachably connected with the filter plate (20).
8. A stone paper line screen changer structure according to claim 6, characterized in that: The telescopic driving piece (43) is one of a pneumatic cylinder, a hydraulic cylinder and a pneumatic push rod.