Sealing gasket forming machine convenient to demould

By designing components such as support frames, limiting plates, ejector rods, and air pumps, the sealing gasket molding machine achieves rapid and precise demolding, solving the problem of low efficiency in traditional demolding methods, improving production efficiency and product quality, and reducing mold wear and costs.

CN223849880UActive Publication Date: 2026-01-30SINCE (SHANGHAI) IND MATERIALS CO LTD
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Patent Information

Application Number
CN202520486319.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-30
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

Traditional gasket molding machines have cumbersome and inefficient demolding methods that cannot meet the needs of large-scale production. Furthermore, forced demolding will accelerate mold wear, affecting product quality and cost.

Method used

The design incorporates components such as a support frame, a limiting plate, an ejector rod, an air pump, and a flow divider. Through the coordinated action of the ejector rod and the air pump, the sealing gasket can be demolded quickly and accurately, reducing manual intervention and mold wear.

Benefits of technology

It improves the production efficiency of the gasket forming machine, ensures the dimensional accuracy and appearance quality of the gasket, and reduces the defect rate and production cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sealing gasket production equipment, in particular to a sealing gasket forming machine convenient to demould, which comprises a support frame, a lower mould is arranged in the support frame, an upper mould is arranged at the upper end of the lower mould, an inner mould is arranged in the lower mould, and a lower mould is arranged at the lower end of the inner mould. And the lower die, the inner die and the upper die form a main die for forming the sealing gasket. According to the sealing gasket forming machine convenient to demould, mounting holes uniformly formed in a limiting plate placed in the upper end of a supporting frame are accurately matched with the bottom end of an ejector rod, after a sealing gasket is formed, an external control system gives an instruction, the ejector rod can quickly respond and move upwards, and the output end of the ejector rod smoothly penetrates through a lower mould and an inner mould; the formed sealing gasket is preliminarily jacked up by a certain height from the interior of the mold, demolding assistance is achieved, the time needed by demolding is shortened, the device can enter the next production cycle more quickly, and the overall production efficiency is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sealing gasket production equipment technical field, specifically be a sealing gasket forming machine convenient to demould. BACKGROUND

[0002] Sealing gasket has extensive application in many fields, such as automobile, mechanical manufacturing, electronic equipment, building and so on, and its main function is to prevent fluid leakage, ensure the sealing property and stability of equipment or system, with the continuous development of various industries, the demand for sealing gasket is increasing, and the quality, precision and production efficiency thereof are also increasingly higher.

[0003] Traditional sealing gasket forming machine needs large external force in demolding link, not only increases labor intensity, but also easily causes sealing gasket damage or deformation due to external force dragging, seriously affects product quality, and the traditional prying and pulling demolding mode is overall complicated and inefficient, cannot satisfy large-scale production demand, and forced demolding of further pulling can accelerate die wear, shorten die service life, increase production cost, and it is difficult to guarantee product consistency. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a sealing gasket forming machine convenient to demould to solve the problems of traditional prying and pulling demolding mode in the above background art, overall complicated and inefficient, cannot satisfy large-scale production demand, and forced demolding of further pulling can accelerate die wear, shorten die service life.

[0005] To achieve the above object, the utility model provides the following technical scheme: a sealing gasket forming machine convenient to demould, including support frame, it is set as the U-shaped frame body structure of upper opening, the lower mould is installed in the support frame, and the upper mould is placed on the lower mould upper end, and the inner mould is installed in the lower mould, and the lower mould, the inner mould and the upper mould constitute sealing gasket forming main mould;

[0006] The limit board is placed in the support frame upper end, and the L-shaped frame body structure is set up on the limit board upper end, the ejector rod is installed in the hole of the limit board, and the ejector rod output end penetrates the lower mould and the inner mould, the sealing frame is sleeved on the outside of the lower mould and the upper mould, and the sealing frame is hinged with the support frame upper end;

[0007] The lower mould surface is installed with four guide rods, and the guide rod penetrates the upper mould, the rectangular hole is set up on the upper mould upper end, and the rectangular hole of the upper mould is installed with the shunt bin, the limit frame is set up on the shunt bin bottom end, the inclined surface laminated plate is covered on the shunt bin side wall surface opening, and the inclined surface laminated plate bottom end is connected with the limit frame bottom end.

[0008] The technical scheme is adopted, the raw materials are injected into the side wall surface in two directions, the raw materials are fully supplemented, the sealing gasket is better formed.

[0009] Preferably, the upper end of the support frame has grooves engaged and connected by the protrusions of the side wall surface of the lower mold, the lower mold is engaged and connected with the inner mold, and the lower mold is penetrated by the injection valve, and the inner mold is arranged below the limiting frame.

[0010] The technical scheme is adopted, the support frame is engaged and connected with the lower mold to stabilize the mold, the injection valve penetrates each component to facilitate the injection of various raw materials, and the position of the inner mold is matched to form the whole, improving the versatility and forming effect of the equipment.

[0011] Preferably, the limiting plate has mounting holes evenly arranged therein, and the holes of the limiting plate are matched with the bottom end of the ejection rod.

[0012] The technical scheme is adopted, the holes of the limiting plate are matched with the bottom end of the ejection rod to ensure that the ejection rod operates stably and accurately, efficiently completes the demolding operation, and improves the production efficiency.

[0013] Preferably, the upper end of the upper mold is provided with a groove, and a butt joint frame is arranged in the groove of the upper mold, and the butt joint frame is arranged in a U-shaped structure.

[0014] The technical scheme is adopted to provide a convenient force point for assisting demolding, and to help the sealing gasket quickly separate from the mold.

[0015] Preferably, the limiting frame is arranged in a trapezoidal block structure, and air vents are evenly arranged in the side wall surface of the limiting frame, the limiting frame is communicated with the shunt bin, and the side wall surface of the shunt bin is provided with holes connected with the pipeline of the air pump.

[0016] The technical scheme is adopted, the trapezoidal limiting frame, the air vents, and the communication design of the shunt bin promote the rapid and uniform dispersion of the gas of the air pump, and assist the demolding work of the sealing gasket.

[0017] Preferably, the butt joint frame is arranged above the shunt bin, and the connecting part of the shunt bin and the upper mold is provided with a sealing element.

[0018] The technical scheme is adopted, the position of the butt joint frame and the sealing element between the shunt bin and the upper mold facilitate the demolding operation, prevent raw material leakage, ensure the forming environment and product quality.

[0019] Preferably, the injection valve penetrates the side wall surface of the support frame, and the injection valve penetrates the side wall surface of the inner mold, and the injection valve communicates the interiors of the lower mold and the upper mold.

[0020] The technical scheme is adopted, the injection valve penetrates multiple places to communicate the interiors of the molds, so that the equipment can adapt to the injection of raw materials of different sealing gaskets, enhance the versatility of the equipment, and meet various production needs.

[0021] Compared with the prior art, the sealing gasket forming machine convenient to demould has the beneficial effects that:

[0022] 1. When in use, the limiting plate placed in the upper end of the support frame is uniformly provided with mounting holes matched with the bottom end of the ejection rod, when the sealing gasket is formed, the ejection rod can quickly respond and move upward under the instruction of the external control system, the output end of the ejection rod smoothly penetrates the lower mold and the inner mold, the formed sealing gasket is preliminarily ejected from the mold to a certain height, then the gas pump is connected with the shunt bin, the shunt bin is communicated with the limiting frame, finally the sealing gasket is demoulded by the cooperation of the inclined surface stack on the side wall surface of the limiting frame, the demoulding is assisted from top to bottom, the time required for demoulding is reduced, the forming machine can enter the next production cycle more quickly, and the overall production efficiency is significantly improved;

[0023] 2. The four guide rods mounted on the surface of the lower mold penetrate the upper mold, in the mold closing process, the guide rods are like accurate tracks, ensuring that the upper mold can accurately descend along the predetermined route and closely and accurately cooperate with the lower mold, effectively avoiding the sealing gasket forming defects caused by mold closing deviation, thereby guaranteeing the size precision and appearance quality of the sealing gasket, reducing the defective rate, improving the production efficiency, and thus reducing the overall production cost. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole external three-dimensional structure schematic view of the utility model;

[0025] Figure 2 It is a lower mold and upper mold installation three-dimensional structure schematic view of the utility model;

[0026] Figure 3 It is a whole upper and lower split three-dimensional structure schematic view of the utility model;

[0027] Figure 4 It is a whole internal side cross-sectional three-dimensional structure schematic view of the utility model;

[0028] Figure 5 It is a whole internal front cross-sectional three-dimensional structure schematic view of the utility model;

[0029] Figure 6 It is a limiting plate and lower mold split three-dimensional structure schematic view of the utility model.

[0030] In the drawing: 1, support frame; 2, limiting plate; 3, ejection rod; 4, lower mold; 5, inner mold; 6, upper mold; 7, sealing frame; 8, shunt bin; 9, limiting frame; 10, inclined surface stack; 11, butt joint frame; 12, guide rod; 13, injection valve. DETAILED DESCRIPTION

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figures 1-6 This utility model provides a technical solution: a sealing gasket molding machine that is easy to demold, including a support frame 1, a limiting plate 2, an ejector rod 3, a lower mold 4, an inner mold 5, an upper mold 6, a sealing frame 7, a flow distribution chamber 8, a limiting frame 9, an inclined stacking plate 10, a docking frame 11, a guide rod 12, and an injection valve 13.

[0033] Among them, the support frame 1 is configured as a U-shaped frame structure with an upper opening. The lower mold 4 is installed inside the support frame 1, and the upper mold 6 is placed on the upper end of the lower mold 4. The inner mold 5 is installed inside the lower mold 4. The lower mold 4, the inner mold 5 and the upper mold 6 constitute the main mold for forming the sealing gasket.

[0034] A limiting plate 2 is placed inside the upper end of the support frame 1, and an L-shaped frame structure is provided on the upper end of the limiting plate 2. The limiting plate 2 has evenly spaced installation holes, and the holes of the limiting plate 2 match the bottom end of the ejector rod 3. The ejector rod 3 is installed in the holes of the limiting plate 2, and the output end of the ejector rod 3 passes through the lower mold 4 and the inner mold 5. The lower mold 4 and the upper mold 6 are fitted with a sealing frame 7, and the sealing frame 7 is engaged with the upper end of the support frame 1. The upper end of the support frame 1 has grooves on both sides that are engaged with the protrusions on the side wall of the lower mold 4, and the lower mold 4 is engaged with the inner mold 5. The lower mold 4 is penetrated by the injection valve 13. The inner mold 5 is located below the limiting frame 9. The injection valve 13 penetrates the side wall of the support frame 1 and the side wall of the inner mold 5, and the injection valve 13 connects the interior of the lower mold 4 and the upper mold 6.

[0035] Referring to the attached diagrams in the instruction manual Figures 1-6 As shown, place the U-shaped support frame 1 with an upper opening on a level and stable working surface. Then, install the limiting plate 2 inside the upper end of the support frame 1. Through the internal holes of the limiting plate 2, the ejector rod 3 can be quickly installed. Then, ensure that the output end of the ejector rod 3 can smoothly pass through the lower mold 4 and the inner mold 5, ensuring that the movement is smooth. Next, precisely engage the protrusion on the side wall of the lower mold 4 with the grooves on both sides of the upper end of the support frame 1, ensuring that the lower mold 4 is installed firmly and horizontally. Carefully engage and install the inner mold 5 inside the lower mold 4, paying attention to the accuracy of the installation direction and position. Finally, place the upper mold 6 on top of the lower mold 4, as shown. Figures 1-4The four guide rods 12 on the surface of the lower mold 4 are accurately penetrated through the upper mold 6, play a guiding role, and check whether the movement of the upper mold 6 is smooth during the penetration process. Then, the sealing frame 7 is sleeved outside the lower mold 4 and the upper mold 6, and is tightly clamped and connected with the upper end of the support frame 1, thereby enhancing the sealing property of the entire mold system;

[0036] The injection valve 13 is then penetrated through the side wall surface of the support frame 1 and the side wall surface of the inner mold 5, ensuring that the injection valve 13 communicates the inside of the lower mold 4 and the upper mold 6. After installation, the sealing property is tested by passing a certain pressure gas or liquid through the injection valve 13 to check whether there is a leakage phenomenon in the mold and each connection;

[0037] Finally, the hydraulic driving device of the molding machine is connected with the docking frame 11 of the upper mold 6, ensuring stable power transmission. At the same time, the ejection rod 3 is connected with the control system for debugging, so as to ensure that the ejection rod 3 can accurately act according to the preset instructions;

[0038] The four guide rods 12 are installed on the surface of the lower mold 4 and penetrate through the upper mold 6. The upper end of the upper mold 6 is provided with a rectangular hole, and the rectangular hole of the upper mold 6 is installed with the shunt bin 8. The bottom end of the shunt bin 8 is provided with a limiting frame 9, the side wall surface of the limiting frame 9 is covered with a beveled plate 10, the bottom end of the beveled plate 10 is connected with the bottom end of the limiting frame 9, the upper end of the upper mold 6 is provided with a groove, the groove of the upper mold 6 is installed with a docking frame 11, the docking frame 11 is provided with a U-shaped structure, the docking frame 11 is arranged above the shunt bin 8, the connecting part between the shunt bin 8 and the upper mold 6 is provided with a sealing piece, the limiting frame 9 is provided with a trapezoidal block structure, the side wall surface of the limiting frame 9 is uniformly provided with a gas permeable hole, the limiting frame 9 is communicated with the shunt bin 8, and the side wall surface of the shunt bin 8 is provided with a hole connected with the pipeline of the air pump;

[0039] The drawings of the specification Figures 1-6As shown, the shunt warehouse 8 side wall surface opening is connected with the pipeline of the air pump during use, and the air pump fills the shunt warehouse 8 with air during use, so that the gas in the shunt warehouse 8 passes through the side wall hole of the limiting frame 9, and the gas passes through the inclined plate stack 10 and is sprayed outwards, realizing the demolding assistance of the sealing pad. During use, the pretreated raw material is slowly injected into the molding space composed of the lower mold 4, the inner mold 5 and the upper mold 6 through the injection valve 13. During the injection process, the injection speed and the injection amount are controlled to ensure that the raw material can uniformly fill the mold space. The hydraulic equipment pushes the butt joint frame 11, so that the upper mold 6 moves downward along the vertical direction under the guidance of the guide rod 12, and gradually closes with the lower mold 4. During the closing process, the closing pressure and position are monitored in real time to ensure the accuracy and tightness of the closing. When the closing is in place, a certain closing pressure and time are maintained, so that the raw material is fully formed into the shape of a sealing pad in the mold. The raw material enters the mold through the injection valve 13 during the injection and molding process. At this time, the trapezoidal structure of the limiting frame 9 cooperates with the inclined plate stack 10 to further press the upper end of the raw material, which helps the raw material to be further uniformly dispersed, ensuring the quality consistency of each part of the sealing pad. When the sealing pad is formed, the control system sends a command to drive the ejection rod 3 to move upward. The output end of the ejection rod 3 pushes the formed sealing pad upward from the inside of the lower mold 4 and the inner mold 5 to a certain height. The gas is sprayed from the gap between the inclined plate stack 10 and the shunt warehouse 8 connected with the shunt warehouse 8 to assist the demolding of the sealing pad.

[0040] Working principle: when using the sealing pad forming machine convenient for demolding, the pressurizing device is connected with the butt joint frame 11, and the upper mold 6 is installed in cooperation with the butt joint frame 11 through the butt joint frame 11, so as to facilitate the application of pressure during the production of the sealing pad. Then, the lower mold 4 is installed in the inner end of the support frame 1 through the side wall protrusion and the groove on both sides of the upper end of the support frame 1. Then, the inner mold 5 is inserted into the lower mold 4. Then, the limiting plate 2 is placed in the upper end of the support frame 1. The ejection rod 3 is installed so that the bottom end matches the hole of the limiting plate 2, and the output end penetrates the lower mold 4 and the inner mold 5. Then, the upper mold 6 is installed in sequence, so that the guide rod 12 penetrates the upper mold 6 from the lower mold 4. The sealing frame 7 is sleeved to be matched with the support frame 1. The shunt warehouse 8 is installed in the rectangular hole of the upper mold 6, and the shunt warehouse 8 is connected with the air pump through the pipeline. The limiting frame 9 and the inclined plate stack 10 are connected at the bottom end of the shunt warehouse 8. The butt joint frame 11 is installed in the groove of the upper mold 6. The injection valve 13 is connected to communicate with the inside of the mold.

[0041] The sealing gasket forming raw material is injected into the forming space composed of the lower mold 4, the inner mold 5 and the upper mold 6 through the injection valve 13, the upper mold 6 is driven to move downward along the guide rod 12 under the power of the external equipment, and is tightly combined with the lower mold 4, so that the raw material is further pressed by the limiting frame 9 and the inclined laminated plate 10 at the bottom end of the shunt bin 8, thereby uniformly filling the mold space, gradually forming the sealing gasket under the action of pressure, finally, the lower mold 4 and the upper mold 6 are separated, the ejector rod 3 is driven to move upward by the control system, and the output end of the ejector rod 3 preliminarily ejects the sealing gasket from the mold to a certain height, the shunt bin 8 is connected with the air pump through the pipeline openings on both sides of the shunt bin 8, so that the gas in the shunt bin 8 is sprayed to the side wall sealing gasket through the gap on the upper end of the inclined laminated plate 10 through the opening on the side wall of the limiting frame 9, thereby further assisting the sealing gasket to demould, and increasing the practicability of the whole.

[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A sealing gasket forming machine facilitating demolding, comprising: a support frame (1) arranged as an open-top U-shaped frame structure, a lower mold (4) is installed in the support frame (1), an upper mold (6) is placed on the upper end of the lower mold (4), and an inner mold (5) is installed in the lower mold (4), the lower mold (4), the inner mold (5) and the upper mold (6) constitute a sealing gasket forming main mold; characterized in that: a limiting plate (2) is placed in the upper end of the support frame (1), an L-shaped frame structure is arranged on the upper end of the limiting plate (2), an ejection rod (3) is installed in the hole of the limiting plate (2), and the output end of the ejection rod (3) penetrates the lower mold (4) and the inner mold (5), a sealing frame (7) is sleeved on the outside of the lower mold (4) and the upper mold (6), and the sealing frame (7) is clamped and connected with the upper end of the support frame (1); four guide rods (12) are installed on the surface of the lower mold (4), and the guide rods (12) penetrate the upper mold (6), a rectangular hole is formed on the upper end of the upper mold (6), the rectangular hole of the upper mold (6) is installed with a shunt bin (8), a limiting frame (9) is arranged on the bottom end of the shunt bin (8), a beveled laminated plate (10) is covered on the opening of the side wall surface of the limiting frame (9), and the bottom end of the beveled laminated plate (10) is connected with the bottom end of the limiting frame (9).

2. A gasket forming machine facilitating release according to claim 1, characterized in that: The upper end of the support frame (1) has grooves clamped and connected with the side wall surface of the lower mold (4), the lower mold (4) is clamped and connected with the inner mold (5), and the lower mold (4) is penetrated by an injection valve (13), and the inner mold (5) is arranged below the limiting frame (9).

3. A gasket forming machine facilitating release according to claim 1, characterized in that: Uniform mounting holes are formed in the limiting plate (2), and the holes of the limiting plate (2) are matched with the bottom end of the ejection rod (3).

4. The gasket forming machine of claim 1 wherein: The upper end of the upper mold (6) is provided with a groove, and a butt joint frame (11) is installed in the groove of the upper mold (6), and the butt joint frame (11) is arranged as a U-shaped structure.

5. The gasket forming machine of claim 1 wherein: The limiting frame (9) is arranged as a trapezoidal block structure, and air vents are uniformly formed on the side wall surface of the limiting frame (9), the limiting frame (9) is communicated with the shunt bin (8), and the side wall surface of the shunt bin (8) is provided with holes connected with the pipeline of the air pump.

6. A gasket forming machine facilitating release according to claim 4, characterized in that: The butt joint frame (11) is arranged above the shunt bin (8), and a sealing element is arranged at the connection between the shunt bin (8) and the upper mold (6).

7. A gasket forming machine facilitating release according to claim 2, wherein: The injection valve (13) penetrates the side wall surface of the support frame (1), and the injection valve (13) penetrates the side wall surface of the inner mold (5), and the injection valve (13) communicates the inside of the lower mold (4) and the upper mold (6).