Rapid laying device of heat preservation layer for air cooler production

By designing a rapid insulation layer application device for air cooler production, and utilizing lifting and adjusting components to automatically spray adhesive, the problem of extended construction period caused by manual application was solved, achieving efficient insulation layer application.

CN223850027UActive Publication Date: 2026-01-30WUXI DINGBANG HEAT EXCHANGE EQUIP
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Patent Information

Application Number
CN202520405337.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-30
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In the current technology, the laying of insulation layer in the production of air coolers mainly relies on manual labor, which leads to increased construction time and makes it difficult to improve laying efficiency.

Method used

A rapid insulation layer application device for air cooler production was designed, including a lifting component, an adjusting component, a glue spraying component, and a limiting component. The device achieves height and angle adjustment by driving a lead screw and a rotating rod with a motor, and automatically sprays glue to apply the insulation layer.

Benefits of technology

The system enables automated installation of the insulation layer for air coolers, improving installation efficiency, reducing manual operation time, and enhancing equipment adaptability and installation accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal insulation layer laying, and discloses a rapid thermal insulation layer laying device for air cooler production, which comprises a movable base, the top surface of the movable base is fixedly connected with a support frame, the top end of the support frame is fixedly connected with a lifting assembly, and the surface of the lifting assembly is in threaded connection with a movable frame. One end of the moving frame is fixedly connected with a protective shell, and an adjusting assembly is fixedly arranged in the protective shell. According to the rapid laying device for the heat preservation layer for air cooler production, through the arrangement of the lifting assembly and the adjusting assembly, when the rapid laying device is used, according to the height of an air cooler and the position where the air cooler needs to be laid, a first motor and a first lead screw are started to rotate, a movable frame is driven to ascend and descend, the laying height is adjusted, and a second motor and a connecting rotating rod are started to rotate; the laying frame is driven to carry out angle adjustment, so that the purpose of laying the air cooler heat preservation layer in multiple directions is achieved, and the adaptability of the laying device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to thermal insulation layer laying technical field especially relates to a thermal insulation layer fast laying device for air cooler production. BACKGROUND

[0002] Air cooler is the abbreviation of air cooler, and it is a kind of heat exchange equipment most used as condensation and cooling in petroleum chemical industry and oil and gas processing production. The air cooler is generally composed of tube bundle, tube box, fan, louver and framework, etc. In the air cooler production, in order to improve the thermal efficiency of equipment and prevent heat loss, the thermal insulation layer is usually laid outside.

[0003] At present, the thermal insulation layer is laid manually in the air cooler production process, which leads to the increase of construction period and the inconvenience of improving the efficiency of thermal insulation layer laying. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] The utility model aims at providing a thermal insulation layer fast laying device for air cooler production to solve the problem of manual laying of thermal insulation layer in the air cooler production process, which leads to the increase of construction period and the inconvenience of improving the efficiency of thermal insulation layer laying.

[0006] (II) technical scheme

[0007] In order to achieve the above purpose, the utility model is realized by the following technical scheme: a thermal insulation layer fast laying device for air cooler production, including mobile base, the top surface of mobile base is fixedly connected with support frame, the top end of support frame is fixedly connected with lifting assembly, the surface of lifting assembly is screwedly connected with moving frame, one end of moving frame is fixedly connected with protection shell, the inside of protection shell is fixedly provided with adjusting assembly, one end of adjusting assembly is fixedly connected with laying frame, the bottom end of laying frame is fixedly connected with glue spraying assembly, the outer wall of laying frame is fixedly connected with limiting assembly,

[0008] The lifting assembly includes the first motor fixedly connected to the top end of the support frame, the output end of the first motor is spline-connected with the transmission rod, one end of the transmission rod is fixedly connected with the first screw rod;

[0009] The adjusting assembly includes the second motor fixedly arranged in the protection shell, the output end of the second motor is spline-connected with the transmission rod, one end of the transmission rod is fixedly connected with the connecting rod;

[0010] The limiting assembly comprises two connecting rods fixedly connected to the outer wall of the laying frame, one end of the connecting rod is fixedly connected with a limiting frame, and the inside of the limiting frame is fixedly connected with a limiting roller.

[0011] As a further scheme of the utility model, the glue spraying assembly comprises a mounting frame fixedly connected to the bottom end of the laying frame, one side of the mounting frame is fixedly connected with a third motor, the output end of the third motor is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a second screw rod, and the second screw rod facilitates movement of the glue spraying head.

[0012] As a further scheme of the utility model, the surface of the second screw rod is screw-connected with a moving block, one side of the moving block is provided with a glue spraying head, and the moving block facilitates installation of the glue spraying head.

[0013] As a further scheme of the utility model, both sides of the inside of the laying frame are rotatably connected with bearing sleeves, the inside of the bearing sleeve is rotatably connected with a thermal insulation layer material placing roller, and the thermal insulation layer material placing roller facilitates placement of the thermal insulation layer material.

[0014] As a further scheme of the utility model, one side of the supporting frame is fixedly provided with a control device, the control device is electrically connected with the first motor, the second motor and the third motor through power lines respectively, and the control device facilitates control of starting of each device of the device.

[0015] As a further scheme of the utility model, the upper portion of the moving base is provided with a gas supply device and a glue supply device, the output end of the gas supply device is communicated on the glue spraying head, the output end of the glue supply device is through-connected on the glue spraying head, and the glue spraying head facilitates glue spraying.

[0016] As a further scheme of the utility model, one end of the connecting rotating rod is fixedly connected with a mounting plate, mounting holes are formed in the periphery of the surface of the mounting plate, and the mounting plate facilitates connection with the laying frame.

[0017] (Three) beneficial effects

[0018] The utility model provides a kind of thermal insulation layer rapid laying device for air cooler production, with following beneficial effects:

[0019] 1, the thermal insulation layer rapid laying device for air cooler production, by the setting of lifting assembly, adjusting assembly, when using, according to the height of air cooler and the position that needs to be laid, first motor is started, first screw rod rotates, with moving frame is lifted, the laying height is adjusted, second motor is started, connecting rotating rod rotates, with laying frame is angle-adjusted, to reach the purpose of laying thermal insulation layer of air cooler in multidirection, help to improve the adaptability of laying device.

[0020] 2、The heat preservation layer rapid laying device for air cooler production, through the setting of the laying frame and the limiting assembly, when in use, the heat preservation layer material is sleeved on the heat preservation layer material placing roller, the heat preservation layer material is pressed on the bottom surface of the limiting roller, the glue spraying device is started, the glue is sprayed on the place where the heat preservation layer of the air cooler needs to be laid, the laying equipment on the upper side is dragged to drive the moving base to lay, so that the manual laying is reduced, and the efficiency of the heat preservation layer laying of the air cooler is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is overall structure schematic diagram of the utility model;

[0022] Fig. 2 It is overall split structure schematic diagram of the utility model;

[0023] Fig. 3 It is glue spraying assembly structure schematic diagram of the utility model;

[0024] Fig. 4 It is limiting assembly structure schematic diagram of the utility model.

[0025] In the drawing: 1, moving base;2, support frame;3, lifting assembly;301, first motor;302, first screw;4, moving frame;5, protective shell;6, adjusting assembly;601, second motor;602, connecting rotating rod;7, laying frame;8, glue spraying assembly;801, mounting frame;802, third motor;803, second screw;804, moving block;805, glue spraying head;9, limiting assembly;901, connecting rod;902, limiting frame;903, limiting roller;10, bearing sleeve;11, heat preservation layer material placing roller;12, control equipment. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figs. 1 to 4 The utility model provides a kind of technical scheme: a kind of heat preservation layer rapid laying device for air cooler production, including moving base 1, the top surface of moving base 1 is fixedly connected with support frame 2, the top of support frame 2 is fixedly connected with lifting assembly 3, the surface of lifting assembly 3 is threadedly connected with moving frame 4, one end of moving frame 4 is fixedly connected with protective shell 5, adjusting assembly 6 is fixedly arranged in protective shell 5, one end of adjusting assembly 6 is fixedly connected with laying frame 7, the bottom end of laying frame 7 is fixedly connected with glue spraying assembly 8, the outer wall of laying frame 7 is fixedly connected with limiting assembly 9,

[0028] The lifting assembly 3 comprises a first motor 301 fixedly connected to the top end of the support frame 2, the output end of the first motor 301 is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a first lead screw 302;

[0029] The adjusting assembly 6 comprises a second motor 601 fixedly arranged in the inside of the protection shell 5, the output end of the second motor 601 is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a connecting rotating rod 602, through the arrangement of the lifting assembly 3 and the adjusting assembly 6, in use, according to the height of the air cooler and the position to be laid, the first motor 301 is started, the first lead screw 302 rotates, the moving frame 4 is lifted, the laying height is adjusted, the second motor 601 is started, the connecting rotating rod 602 rotates, the laying frame 7 is adjusted in angle, so as to achieve the purpose of laying the air cooler heat preservation layer in multiple directions, which helps to improve the adaptability of the laying device;

[0030] The limiting assembly 9 comprises two connecting rods 901 fixedly connected to the outer wall of the laying frame 7, one end of the connecting rod 901 is fixedly connected with a limiting frame 902, the inside of the limiting frame 902 is fixedly connected with a limiting roller 903, through the arrangement of the laying frame 7 and the limiting assembly 9, in use, the heat preservation layer material is sleeved on the heat preservation layer material placing roller 11, the heat preservation layer material is pressed on the bottom surface of the limiting roller 903, the glue spraying device is started, the glue is sprayed on the place where the heat preservation layer of the air cooler is needed to be laid, the moving base 1 is dragged to lay the laying equipment above, so as to reduce the manual laying, which helps to improve the efficiency of the heat preservation layer laying of the air cooler.

[0031] The glue spraying assembly 8 comprises a mounting frame 801 fixedly connected to the bottom end of the laying frame 7, one side of the mounting frame 801 is fixedly connected with a third motor 802, the output end of the third motor 802 is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a second lead screw 803, through the arrangement of the second lead screw 803, the rotating function is realized.

[0032] The surface of the second lead screw 803 is screw-connected with a moving block 804, one side of the moving block 804 is provided with a glue spraying head 805, through the arrangement of the moving block 804, the moving block 804 drives the glue spraying head 805 to move.

[0033] Both sides of the inside of the laying frame 7 below are rotationally connected with bearing sleeves 10, the inside of the bearing sleeve 10 is rotationally connected with a heat preservation layer material placing roller 11, through the arrangement of the heat preservation layer material placing roller 11, the heat preservation layer material is placed.

[0034] The control equipment 12 is fixedly arranged on one side of the support frame 2, and the first motor 301, the second motor 601 and the third motor 802 are electrically connected to the control equipment 12 through power lines respectively.

[0035] The moving base 1 is provided with a gas supply device and a glue supply device; the output end of the gas supply device is communicated with the glue spraying head 805, and the output end of the glue supply device is throughly connected with the glue spraying head 805; and the moving base 1 is arranged to play a moving role.

[0036] One end of the connecting rotating rod 602 is fixedly connected with the mounting plate, mounting holes are formed in the periphery of the surface of the mounting plate, and the mounting plate is arranged to play a role of being connected with the laying frame 7.

[0037] In the utility model, the working steps of the device are as follows:

[0038] The first step is that, in use, the thermal insulation layer material is sleeved on the thermal insulation layer material placing roller 11, the thermal insulation layer material is pressed on the bottom surface of the limiting roller 903, the glue spraying device is started, the glue is sprayed on the place where the thermal insulation layer needs to be laid on the air cooler, and the moving base 1 is dragged to drive the laying equipment on the upper side to lay;

[0039] The second step is that, in use, according to the height of the air cooler and the position that needs to be laid, the first motor 301 is started, the first screw rod 302 is rotated to drive the moving frame 4 to ascend and descend, the laying height is adjusted, the second motor 601 is started, and the connecting rotating rod 602 is rotated to drive the laying frame 7 to adjust the angle.

[0040] It should be noted that the device structure and the drawings mainly describe the principle of the utility model, the power mechanism, the power supply system and the control system of the device are not completely described, and the specific power mechanism, the power supply system and the control system can be clearly known by the technical personnel in the field under the premise of understanding the principle of the utility model; the control mode of the application file is automatically controlled through the controller, and the control circuit of the controller can be realized by simple programming of the technical personnel in the field;

[0041] The standard parts used can be purchased from the market, and can be ordered according to the description and the drawings; the specific connection mode of each part adopts the conventional screw, rivet and welding means in the prior art; the mechanical parts and equipment adopt the conventional type in the prior art; and the structure and principle of the components known by the technical personnel in the field can be known by the technical personnel through the technical manual or through the conventional experimental method.

[0042] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick laying device for thermal insulation layer of air cooler production, comprising a mobile base (1), characterized in that: The top surface of the mobile base (1) is fixedly connected with a support frame (2), the top end of the support frame (2) is fixedly connected with a lifting assembly (3), the surface of the lifting assembly (3) is threadedly connected with a moving frame (4), one end of the moving frame (4) is fixedly connected with a protective shell (5), the inside of the protective shell (5) is fixedly provided with an adjusting assembly (6), one end of the adjusting assembly (6) is fixedly connected with a laying frame (7), the bottom end of the laying frame (7) is fixedly connected with a glue spraying assembly (8), the outer wall of the laying frame (7) is fixedly connected with a limiting assembly (9), The lifting assembly (3) comprises a first motor (301) fixedly connected to the top end of the support frame (2), the output end of the first motor (301) is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a first lead screw (302); The adjusting assembly (6) comprises a second motor (601) fixedly arranged in the inside of the protective shell (5), the output end of the second motor (601) is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a connecting rotating rod (602); The limiting assembly (9) comprises two connecting rods (901) fixedly connected to the outer wall of the laying frame (7), the connecting rod (901), one end of the connecting rod (901) is fixedly connected with a limiting frame (902), the inside of the limiting frame (902) is fixedly connected with a limiting roller (903).

2. The device for quickly laying the thermal insulation layer for the production of air coolers according to claim 1, characterized in that: The glue spraying assembly (8) comprises a mounting frame (801) fixedly connected to the bottom end of the laying frame (7), one side of the mounting frame (801) is fixedly connected with a third motor (802), the output end of the third motor (802) is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a second lead screw (803).

3. The device for quickly laying the thermal insulation layer for the production of air coolers according to claim 2, characterized in that: The surface of the second lead screw (803) is threadedly connected with a moving block (804), one side of the moving block (804) is provided with a glue spraying head (805).

4. The device for rapid application of an insulating layer for the production of an air cooler according to claim 1, characterized in that: The inside of the laying frame (7) is rotatably connected with a bearing sleeve (10) on both sides, the inside of the bearing sleeve (10) is rotatably connected with a thermal insulation layer material placing roller (11).

5. The device for rapid application of an insulating layer for the production of an air cooler according to claim 1, characterized in that: One side of the support frame (2) is fixedly provided with a control device (12), the control device (12) is electrically connected with the first motor (301), the second motor (601) and the third motor (802) through power lines respectively.

6. The device for rapid application of an insulating layer for the production of an air cooler according to claim 1, characterized in that: The top of the mobile base (1) is provided with a gas supply device and a glue supply device, the output end of the gas supply device is communicated on the glue spraying head (805), the output end of the glue supply device is through-connected on the glue spraying head (805).

7. The device for rapid application of an insulating layer for the production of an air cooler according to claim 1, characterized in that: One end of the connecting rotating rod (602) is fixedly connected with a mounting plate, mounting holes are formed around the surface of the mounting plate.