Hydraulic forging press capable of controlling viscosity of hydraulic oil
By installing heating and cooling mechanisms in the oil storage tank of the hydraulic forging press, combined with a filter and screw conveyor system, the problems of hydraulic oil viscosity control and impurity interception are solved, thereby improving the performance and safety of the hydraulic system.
Patent Information
- Application Number
- CN202423250306.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing hydraulic forging presses lack control over hydraulic oil viscosity and filtration of impurities, leading to problems such as increased viscous resistance loss, poor pump suction performance, difficulty in starting, cavitation, and hydraulic oil leakage.
By installing heating and cooling mechanisms in the oil storage tank, the viscosity of the hydraulic oil is controlled using heating pipes and semiconductor cooling chips, and impurities are intercepted by filters. Combined with a screw conveyor and drive motor, the hydraulic oil is circulated to ensure an appropriate viscosity range.
It achieves effective control of hydraulic oil viscosity, reduces viscous resistance loss, improves the control sensitivity and volumetric efficiency of the hydraulic system, and prevents hydraulic oil leakage.
Smart Images

Figure CN223850096U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hydraulic forging press technical field, concretely is a controllable hydraulic oil viscosity's hydraulic forging press. BACKGROUND
[0002] Hydraulic forging press is mainly used for the drawing forming, the turn, the bending and the stamping process of metal sheet parts, and can also be used for general pressing process. In addition, it can also be used for the pressing process of shaft parts, the calibration of profile, the buckling, the pressing process and the bending of plate parts, such as stamping, bending, flanging, thin drawing and other operations. In the prior art, the hydraulic oil of the hydraulic forging press is used for a long time, and the entry of air and water vapor is easy to cause the formation of dirt and sludge. It does not have the function of intercepting and filtering the impurities in the hydraulic oil, and lacks the control of the viscosity of the hydraulic oil. If the viscosity of the hydraulic oil in the hydraulic cylinder is too large, it will increase the viscous resistance loss, reduce the suction performance of the pump, make it difficult to start, even cause cavitation, and reduce the control sensitivity. If the viscosity is too low, it will increase the leakage of the hydraulic oil and reduce the volumetric efficiency.
[0003] For example, the authorized patent document with the application number CN202122582740.9 discloses a safety type forging press for hydraulic fittings, which relates to the field of forging presses. The existing workers may be injured by the hydraulic press when operating improperly during hydraulic pressure. Therefore, the safety performance of the hydraulic press is reduced. To solve this problem, the following scheme is proposed. It includes a mounting seat, two symmetrical fixed plates are fixedly installed at the top of the mounting seat, and a driving motor is fixedly connected to the top of the two fixed plates. The output shaft of the driving motor is fixedly connected to the top plate through an electric telescopic rod, and a sliding plate is fixedly installed at the end of the electric telescopic rod away from the top plate. A protection mechanism is connected between the sliding plate and the two fixed plates. The utility model has a novel structure, and the device can protect workers when the hydraulic press is working, avoiding the situation that workers are injured by improper operation, thereby improving the safety performance of the hydraulic press.
[0004] The above-mentioned patent lacks control of the viscosity of the hydraulic oil and does not have the function of intercepting and filtering the impurities in the hydraulic oil. Therefore, we need to provide a controllable hydraulic oil viscosity hydraulic forging press. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a controllable hydraulic oil viscosity hydraulic forging press, which uses a control mechanism to heat or cool the hydraulic oil in the oil tank, realizes the control of the viscosity of the hydraulic oil, and the filter can intercept the impurities in the hydraulic oil. The filter needs to be replaced after a long time of use, which solves the problems raised in the above background technology.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a hydraulic forging press with controllable hydraulic oil viscosity, comprising:
[0007] The frame body and the hydraulic fittings located at the bottom of the frame body;
[0008] An oil reservoir is installed on one side of the hydraulic pipe fitting. An actuator and a pressure gauge are installed on the top of the oil reservoir. A control mechanism is installed on the surface of the oil reservoir for adjusting the viscosity of the hydraulic oil.
[0009] The control mechanism includes a heating frame located at the bottom of the oil storage tank, with two heating tubes installed inside the heating frame. A cooling component is installed on the surface of the oil storage tank to cool the hydraulic oil inside the tank.
[0010] Preferably, the cooling component includes a cooling frame fixedly installed on the surface of the oil storage tank, with semiconductor refrigeration chips embedded on both sides of the top of the cooling frame, heat dissipation fins fixedly installed on the top of each of the two semiconductor refrigeration chips, and the cooling surfaces of the two semiconductor refrigeration chips being located inside the cooling frame.
[0011] Preferably, a transmission cylinder is fixedly installed at the bottom of the inner wall of the cooling frame, a rod is rotatably installed inside the transmission cylinder, a spiral conveying paddle is fixedly installed on the surface of the rod, the spiral conveying paddle is located inside the transmission cylinder, and a drive motor for rotating the rod is installed on one side of the cooling frame.
[0012] Preferably, the surface of the heating frame is provided with a ventilation groove, and both the heating frame and the cooling frame are provided with a water inlet valve and a water outlet valve.
[0013] Preferably, the hydraulic fitting has an oil outlet pipe connected to its back side, and the oil storage tank has an oil inlet pipe connected to its front side. One end of the oil inlet pipe is connected to the hydraulic fitting, and both the oil outlet pipe and the oil inlet pipe are equipped with filters.
[0014] Preferably, the filter element includes a mounting plate communicating with the inside of the oil inlet pipe and the oil outlet pipe, and a mounting collar is fixedly installed on one side of the mounting plate, and a filter is installed on the internal thread of the mounting collar.
[0015] Preferably, a sealing ring is fixedly installed on one side of the filter, and a sealing ring groove is opened on one side of the mounting plate. The sealing ring is adapted to the sealing ring groove, and the sealing ring is set as a rubber ring.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] The utility model discloses utilize control mechanism to the inside hydraulic oil of oil storage tank heating treatment or cooling treatment, and start drive motor and drive the rotation of rod body, can control spiral conveying paddle rotation, and cooling liquid is circulated through transmission cylinder, realizes the control of hydraulic oil viscosity. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the structure perspective diagram of the utility model;
[0019] Figure 2 It is the local structure perspective drawing of the utility model;
[0020] Figure 3 It is the filter piece perspective drawing of the utility model;
[0021] Figure 4 It is the heating frame perspective drawing of the utility model;
[0022] Figure 5 It is the cooling piece perspective drawing of the utility model.
[0023] In the drawing: 1, rack body;2, hydraulic pipe spare;3, oil storage tank;4, control mechanism;41, heating frame;42, heating pipe;40, cooling piece;401, cooling frame;402, semiconductor refrigeration sheet;403, heat dissipation fin plate;5, transmission cylinder;6, rod body;7, spiral conveying paddle;8, drive motor;9, air slot;10, oil outlet pipe;11, oil inlet pipe;12, filter piece;121, mounting disc;122, mounting collar;123, filter;13, sealing ring;14, sealing ring groove. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0025] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a controllable hydraulic oil viscosity's hydraulic forging press, comprising:
[0026] Rack body 1 and the hydraulic pipe spare 2 of setting in the bottom of rack body 1;
[0027] The one side of hydraulic pipe spare 2 is equipped with oil storage tank 3, and the top of oil storage tank 3 is provided with driver and pressure gauge, and the surface of oil storage tank 3 is equipped with control mechanism 4, and control mechanism 4 is used for hydraulic oil viscosity adjustment;
[0028] The control mechanism 4 comprises a heating frame 41 arranged at the bottom of the oil tank 3, two heating pipes 42 are arranged in the heating frame 41, and a cooling member 40 is arranged on the surface of the oil tank 3 and used for cooling the hydraulic oil in the oil tank 3.
[0029] The cooling member 40 comprises a cooling frame 401 fixedly arranged on the surface of the oil tank 3, and two semiconductor refrigerating sheets 402 are inlaid in the two sides of the top of the cooling frame 401, and a heat dissipation fin plate 403 is fixedly arranged on the top of each semiconductor refrigerating sheet 402, and the cooling surfaces of the two semiconductor refrigerating sheets 402 are arranged in the inside of the cooling frame 401.
[0030] In the embodiment, the hydraulic pipe 2 is used in cooperation with the oil tank 3, the hydraulic oil flows into the hydraulic pipe 2 through the oil tank 3 for circulation, and the hydraulic oil has impurities in the inside after long-time use, so a filter 123 is arranged at the inlet pipe 11 and the outlet pipe 10, the filter 123 is an oil filter 123, the inlet pipe 11 and the outlet pipe 10 flow through the filter 123 respectively, the filter 123 can intercept the impurities in the hydraulic oil, the filter 123 needs to be replaced after long-time use, the filter 123 is separated from the mounting ring 122 by rotating, one side of the filter 123 is matched with the sealing ring groove 14 on the surface of the mounting disc 121, so that the sealing effect is improved.
[0031] For the viscosity control of the hydraulic oil, the working temperature of the hydraulic system has a direct influence on the viscosity of the hydraulic oil. Generally, the working temperature of the hydraulic system should be kept between 40 DEG C and 60 DEG C, so as to ensure that the hydraulic oil has proper viscosity, if the temperature is too low, the hydraulic oil will become too viscous, and the flow resistance will be increased, if the temperature is too high, the hydraulic oil will become too thin.
[0032] By using the characteristics, when the temperature needs to be increased, water is poured into the heating frame 41, the two heating pipes 42 are started to heat the water in the heating frame 41, the heat source is arranged at the bottom of the oil tank 3, so that the hydraulic oil in the inside of the oil tank 3 is heated and treated, when the temperature needs to be reduced, the two semiconductor refrigerating sheets 402 are started, the cooling surfaces of the semiconductor refrigerating sheets 402 are arranged in the cooling frame 401, the cooling liquid in the cooling frame 401 is cooled and treated, the oil tank 3 is cooled, and the driving motor 8 is started to drive the rod body 6 to rotate, so that the spiral conveying paddle 7 is controlled to rotate, and the cooling liquid flows through the transmission cylinder 5.
[0033] The working principle of the hydraulic forging press is based on Pascal's law, that is, in a closed liquid system, pressure transmission is uniform, and the hydraulic forging press mainly comprises a hydraulic station, a hydraulic cylinder and a workbench, and the hydraulic forging press is a prior art, and details are not described herein.
[0034] The bottom of the inner wall of the cooling frame 401 is fixedly provided with a transmission cylinder 5, the inner part of the transmission cylinder 5 is rotatably provided with a rod body 6, the surface of the rod body 6 is fixedly provided with a spiral conveying paddle 7, the spiral conveying paddle 7 is arranged in the inner part of the transmission cylinder 5, and one side of the cooling frame 401 is provided with a driving motor 8 for rotating the rod body 6;
[0035] Specifically, two semiconductor refrigerating sheets 402 are started, wherein the refrigerating surface of the semiconductor refrigerating sheet 402 is located in the cooling frame 401, the cooling liquid in the cooling frame 401 is cooled, the oil tank 3 is cooled, and the driving motor 8 is started to drive the rod body 6 to rotate, so that the spiral conveying paddle 7 can rotate, and the cooling liquid can flow through the transmission cylinder 5.
[0036] The surface of the heating frame 41 is provided with a ventilation groove 9, and the surface of the heating frame 41 and the cooling frame 401 is provided with a water inlet valve and a drain valve.
[0037] The ventilation groove 9 is arranged on the surface of the heating frame 41, and has a ventilation effect.
[0038] The back of the hydraulic pipe fitting 2 is communicated with an oil outlet pipe 10, the front of the oil tank 3 is communicated with an oil inlet pipe 11, one end of the oil inlet pipe 11 is communicated with the hydraulic pipe fitting 2, and the inner parts of the oil outlet pipe 10 and the oil inlet pipe 11 are provided with filter elements 12.
[0039] It is worth noting that the filter elements 12 are arranged in the oil outlet pipe 10 and the oil inlet pipe 11, and since the hydraulic pipe fitting 2 needs to inject and suck oil, two filter elements 12 are arranged to achieve better filtering effect.
[0040] The filter element 12 comprises a mounting disc 121 communicated in the inner parts of the oil inlet pipe 11 and the oil outlet pipe 10, one side of the mounting disc 121 is fixedly provided with a mounting sleeve ring 122, and the inner part of the mounting sleeve ring 122 is screwedly provided with a filter 123.
[0041] The filter 123 is an oil filter 123, the oil inlet pipe 11 and the oil outlet pipe 10 flow through the filter 123 respectively, the filter 123 can intercept impurities in the hydraulic oil, and the filter 123 needs to be replaced after long time use, and the filter 123 is separated from the mounting sleeve ring 122 by rotating.
[0042] One side of the filter 123 is fixedly provided with a sealing ring 13, one side of the mounting disc 121 is provided with a sealing ring groove 14, the sealing ring 13 is matched with the sealing ring groove 14, and the sealing ring 13 is arranged as a rubber ring.
[0043] Specifically, one side of the filter 123 is matched with the sealing ring groove 14 on the surface of the mounting disc 121, so that the sealing effect is improved.
[0044] The device hydraulic pipe 2 is used in cooperation with the oil tank 3, the hydraulic oil flows into the hydraulic pipe 2 through the oil tank 3 to circulate, and the hydraulic oil has impurities inside after long time use, the filter 123 is arranged at the oil inlet pipe 11 and the oil outlet pipe 10, the filter 123 is an oil filter 123, the oil inlet pipe 11 and the oil outlet pipe 10 flow through the filter 123 respectively, and the filter 123 can intercept the impurities in the hydraulic oil, the filter 123 needs to be replaced after long time use, the filter 123 is separated from the mounting ring 122 by rotating, one side of the filter 123 is matched with the sealing ring groove 14 on the surface of the mounting disc 121 through the sealing ring 13, so that the sealing effect is improved;
[0045] When the temperature needs to be increased, water is poured into the heating frame 41, two heating pipes 42 are started, the water in the heating frame 41 is heated, the heat source is located at the bottom of the oil tank 3, so that the hydraulic oil in the oil tank 3 is heated and treated; when the temperature needs to be reduced, two semiconductor refrigerating sheets 402 are started, the refrigerating surface of the semiconductor refrigerating sheet 402 is located in the cooling frame 401, the cooling liquid in the cooling frame 401 is cooled and treated, the oil tank 3 is cooled, and the driving motor 8 is started to drive the rod body 6 to rotate, the spiral conveying paddle 7 is controlled to rotate, and the cooling liquid flows through the transmission cylinder 5.
[0046] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A hydraulic forging press with controllable hydraulic oil viscosity, characterized in that, Include: Rack body (1) and set in the hydraulic pipe fittings (2) of rack body (1) bottom; One side of the hydraulic pipe fittings (2) is mounted with oil tank (3), the top of the oil tank (3) is provided with driver and pressure gauge, the surface of the oil tank (3) is mounted with control mechanism (4), the control mechanism (4) is used for adjusting the viscosity of hydraulic oil; Wherein, the control mechanism (4) includes heating frame (41) arranged at the bottom of the oil tank (3), two heating pipes (42) are arranged in the heating frame (41), a cooling member (40) is arranged on the surface of the oil tank (3), and the cooling member (40) is used for cooling the hydraulic oil in the oil tank (3).
2. A controllable hydraulic oil viscosity hydraulic forging press according to claim 1, characterized in that: The cooling member (40) includes a cooling frame (401) fixedly installed on the surface of the oil tank (3), semiconductor refrigerating sheets (402) are embedded in the two sides of the top of the cooling frame (401), heat dissipation fin plates (403) are fixedly installed on the top of the two semiconductor refrigerating sheets (402), and the cooling surfaces of the two semiconductor refrigerating sheets (402) are arranged in the inside of the cooling frame (401).
3. A controllable hydraulic oil viscosity hydraulic forging press according to claim 2, characterized in that: The bottom of the inner wall of the cooling frame (401) is fixedly installed with a transmission cylinder (5), the inside of the transmission cylinder (5) is rotatably installed with a rod body (6), the surface of the rod body (6) is fixedly installed with a spiral conveying paddle (7), the spiral conveying paddle (7) is arranged in the inside of the transmission cylinder (5), and one side of the cooling frame (401) is provided with a driving motor (8) for rotating the rod body (6).
4. A controllable hydraulic oil viscosity hydraulic forging press according to claim 3, characterized in that: The surface of the heating frame (41) is provided with a ventilation groove (9), and the surfaces of the heating frame (41) and the cooling frame (401) are provided with water inlet valves and water outlet valves.
5. A controllable hydraulic oil viscosity hydraulic forging press according to claim 1, characterized in that: The back of the hydraulic pipe fittings (2) is communicated with an oil outlet pipe (10), the front of the oil tank (3) is communicated with an oil inlet pipe (11), one end of the oil inlet pipe (11) is communicated with the hydraulic pipe fittings (2), and the interiors of the oil outlet pipe (10) and the oil inlet pipe (11) are provided with filter members (12).
6. A controllable hydraulic oil viscosity hydraulic forging press according to claim 5, characterized in that: The filter member (12) includes a mounting disc (121) communicated in the interiors of the oil inlet pipe (11) and the oil outlet pipe (10), a mounting sleeve ring (122) is fixedly installed on one side of the mounting disc (121), and a filter (123) is screwedly installed in the inside of the mounting sleeve ring (122).
7. A controllable hydraulic oil viscosity hydraulic forging press according to claim 6, characterized in that: One side of the filter (123) is fixedly installed with a sealing ring (13), one side of the mounting disc (121) is provided with a sealing ring groove (14), the sealing ring (13) is matched with the sealing ring groove (14), and the sealing ring (13) is a rubber ring.
Citation Information
Patent Citations
Safety forging press for hydraulic accessories
CN216683484U