Automatic feeding and discharging sorting system

Abstract

The utility model discloses an automatic feeding and discharging sorting system, which relates to the technical field of sorting devices, and comprises a cutting mechanism, a sorting mechanism, a feeding and discharging mechanism and a waste material frame, the cutting mechanism comprises a laser cutting machine, the feeding and discharging mechanism comprises a vacuum chuck feeding manipulator, a pair fork discharging manipulator and a double-layer exchange raw material trolley, the sorting mechanism comprises two sorting manipulators, a double-layer exchange finished product skip car and a guide strip material table, and the laser cutting machine can cut raw materials; through mutual cooperation of a vacuum suction cup feeding mechanical arm, a laser cutting machine, a first electric moving base, a double-layer raw material exchange skip car, an electric guide rail, a bearing base, a guide rail beam and a fork discharging mechanical arm, after the vacuum suction cup feeding mechanical arm conducts feeding, the double-layer raw material exchange skip car can store two batches of raw materials at the same time; and therefore, the other batch of raw materials can be filled when one batch of raw materials is processed, the time between cutting work on the two sides is effectively shortened, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to sorting device technical field, concretely relates to an automatic feeding and discharging sorting system. BACKGROUND

[0002] Mechanical processing refers to the process of changing the shape size or performance of workpiece by a mechanical equipment, and for machine production, it includes the transportation and storage of raw materials, the preparation of production, the manufacturing of blank, the processing and heat treatment of parts, the assembly and debugging of products, the painting and packaging and the like, the content of production process is very extensive, the modern enterprise uses the principle and method of system engineering to organize production and guide production, regards the production process as a production system with input and output, in the production process, the process that changes the shape, size, position and nature of production object to make it into finished product or semi-finished product is called process, it is the main part of production process, and can be divided into cutting and pressure processing according to the difference of processing mode, when cutting plate, in order to improve the feeding and discharging speed of plate, a plate feeding and discharging device is continued.

[0003] The plate processing feeding and discharging device in the prior art needs to wait for the staff to prepare the subsequent plate to be processed after feeding a plate, so that the equipment can continue to work, and then the next feeding and cutting are carried out, a large amount of interval time is needed in this process, the plate processing efficiency is affected, meanwhile, several processing procedures of the whole equipment need to be manually operated by the staff, not only the automation efficiency of the equipment is affected, but also the probability of direct contact with the equipment is indirectly increased, the safety is low, and the limitation is great. UTILITY MODEL CONTENT

[0004] In view of the defects of the prior art, the utility model provides an automatic feeding and discharging sorting system to overcome the above technical problems existing in the prior art.

[0005] An automatic feeding and discharging sorting system, including cutting mechanism, sorting mechanism, feeding and discharging mechanism and waste frame, the cutting mechanism includes laser cutting machine, the feeding and discharging mechanism includes vacuum suction disc feeding manipulator, pair of fork discharging manipulator and double-layer exchange raw material car, the sorting mechanism includes two sorting manipulators, double-layer exchange finished product car and guide bar material table, the laser cutting machine can cut raw materials, the vacuum suction disc feeding manipulator moves the raw materials on the double-layer exchange raw material car to the processing area of the laser cutting machine, the pair of fork discharging manipulator moves the finished products after cutting to the guide bar material table, and can move the waste materials to the waste frame, and the sorting manipulator moves the finished products on the guide bar material table to the double-layer exchange finished product car.

[0006] Preferably, the feeding and discharging mechanism further comprises a fixed frame one, a fixed frame three, an electric guide rail, two guide rail beams and two bearing bases, both ends of the electric guide rail are fixedly connected with the fixed frame one and the fixed frame three respectively, both the guide rail beams are fixedly connected with the electric guide rail, both the bearing bases are in sliding fit with the guide rail beams, and the vacuum suction disc feeding manipulator and the fork discharging manipulator are fixedly connected with the bearing bases respectively.

[0007] Preferably, the feeding and discharging mechanism further comprises an electric moving base one and a magnetic force separating device, the electric moving base one is fixedly connected with the fixed frame one, the double-layer exchange raw material trolley is installed in the inside of the electric moving base one and is in sliding fit with the electric moving base one, and the magnetic force separating device is fixedly installed at one end of the double-layer exchange raw material trolley.

[0008] Preferably, one end of the laser cutting machine is fixedly installed with a power distribution cabinet.

[0009] Preferably, the top of the guide strip table is fixedly installed with a supporting knife strip.

[0010] Preferably, the outer wall of the electric guide rail is fixedly installed with a fixed frame four and a fixed frame five.

[0011] Preferably, the sorting mechanism further comprises an electric moving base two, a fixed frame two and a double-head ground rail, the electric moving base two is fixedly connected with the double-head ground rail, both the sorting manipulators are in sliding fit with the double-head ground rail, the double-head ground rail is fixedly connected with the fixed frame two, and the double-layer exchange finished product trolley is in sliding fit with the inside of the electric moving base two.

[0012] Preferably, the bottom of the electric moving base two, the electric moving base one, the laser cutting machine, the fixed frame four, the fixed frame three, the fixed frame one, the fixed frame three and the fixed frame two is in abutment with the ground, and the bottom of the waste frame is provided with a plurality of moving wheels.

[0013] Due to the adoption of the above technical scheme, the technical progress achieved by the present application relative to the prior art is:

[0014] 1、The automatic feeding and discharging sorting system provided by the present application, through the mutual cooperation between the vacuum suction disc feeding manipulator, the laser cutting machine, the electric moving base one, the double-layer exchange raw material trolley, the electric guide rail, the bearing base, the guide rail beam and the fork discharging manipulator, the vacuum suction disc feeding manipulator can store two batches of raw materials at the same time after feeding, thereby another batch of raw materials can be filled when one batch of raw materials is being processed, effectively reducing the time between the two cutting operations and improving the work efficiency.

[0015] 2, the utility model provides a kind of automatic feeding and discharging sorting system, by the mutual cooperation between feeding and discharging mechanism, sorting mechanism, cutting mechanism and waste frame, can adopt the mode of automatic feeding and discharging, cutting, sorting and collection to process material, processing process does not need manual operation of staff, not only improve work efficiency, can also reduce the direct contact frequency of staff and equipment, reduce the risk coefficient of equipment, strong safety. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0017] Figure 2 It is Figure 1 It is the enlarged schematic view of part A in the middle;

[0018] Figure 3 It is Figure 1 It is the enlarged schematic view of part B in the middle;

[0019] Figure 4 It is the three-dimensional structure schematic diagram of the utility model;

[0020] Figure 5 It is Figure 4 It is the enlarged schematic view of part C in the middle.

[0021] In the drawing:

[0022] 1, laser cutting machine;101, vacuum chuck feeding manipulator;102, under the fork discharging manipulator;4, electric mobile base one;5, double-layer exchange raw material trolley;6, magnetic force separates the device;7, fixed frame one;8, electric guide rail;801, guide rail beam;9, bearing base;11, electric mobile base two;12, double-layer exchange finished product trolley;131, fixed frame two;132, double-head ground rail;14, sorting manipulator;15, guide strip material table;151, support knife strip;16, waste frame;17, fixed frame three;18, fixed frame four;19, fixed frame five;20, switch board. DETAILED DESCRIPTION

[0023] To make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the following further describes the utility model in combination with specific embodiments:

[0024] For example, Figures 1-3The utility model provides an automatic loading and unloading sorting system, including cutting mechanism, sorting mechanism, loading and unloading mechanism and waste frame 16, cutting mechanism includes laser cutting machine 1, and loading and unloading mechanism includes vacuum chuck loading manipulator 101, and fork unloading manipulator 102 and double -deck exchange raw material car 5, and laser cutting machine 1 can cut raw material, and vacuum chuck loading manipulator 101 moves the raw material on double -deck exchange raw material car 5 to the processing area of laser cutting machine 1, and fork unloading manipulator 102 moves the finished product after cutting to guide strip material table 15, and can move waste to waste frame 16, and loading and unloading mechanism still includes fixed frame one 7, fixed frame three 17, electric guide rail 8, two guide rail beams 801 and two bearing bases 9, and both ends of electric guide rail 8 are fixedly connected with fixed frame one 7 and fixed frame three 17 respectively, and two guide rail beams 801 are fixedly connected with electric guide rail 8, and two bearing bases 9 are slidingly matched with two guide rail beams 801, and vacuum chuck loading manipulator 101 and fork unloading manipulator 102 are fixedly connected with two bearing bases 9 respectively, and loading and unloading mechanism still includes electric moving base one 4 and magnetic force separates the Zhang ware 6, and electric moving base one 4 is fixedly connected with fixed frame one 7, and double -deck exchange raw material car 5 is installed in the inside of electric moving base one 4, and is slidingly matched with electric moving base one 4, and magnetic force separates the Zhang ware 6 and is fixedly installed in one end of double -deck exchange raw material car 5.

[0025] By placing two batches of raw materials on double -deck exchange raw material car 5, another batch of raw materials can be filled when cutting a batch of raw materials, effectively reducing the interval time of two batches of raw materials during cutting processing, improving work efficiency, and under the cooperation of vacuum chuck loading manipulator 101 and electric guide rail 8, automatic loading can be realized, further improving work efficiency, and fork unloading manipulator 102 can also quickly transport the cut material, preventing material blockage from affecting work efficiency, and having strong applicability.

[0026] As Figure 1 shown, in an embodiment, one end of laser cutting machine 1 is fixedly installed with power distribution cabinet 20, and the outer wall of electric guide rail 8 is fixedly installed with fixed frame four 18 and fixed frame five 19.

[0027] Fixed frame four 18 and fixed frame five 19 can improve the stability of electric guide rail 8, thereby improving the precision of vacuum chuck loading manipulator 101 and fork unloading manipulator 102 in grabbing materials, and further improving applicability.

[0028] As Figure 5 shown, in an embodiment, the top of guide strip material table 15 is fixedly installed with support knife strip 151.

[0029] Support knife strip 151 facilitates fork unloading manipulator 102 to place the cut finished plate on guide strip material table 15

[0030] AsFigure 1 and Figure 3 As shown in

[0031] The sorting manipulator 14 picks up the finished products and places them on the surface of the double-layer exchange finished product trolley 12. After the finished product sorting is completed, the cross fork unloading manipulator 102 is made to work and the waste is picked up into the waste frame 16. Through sorting of the finished products and the waste, the qualified rate of the finished products can be effectively improved, and the applicability is strong.

[0032] As shown in Figures 1-5 In an embodiment, the bottom of the electric moving base two 11, the electric moving base one 4, the laser cutting machine 1, the fixed frame four 18, the fixed frame three 17, the fixed frame one 7, the fixed frame three 17 and the fixed frame two 131 is in contact with the ground. The bottom of the waste frame 16 is provided with a plurality of moving wheels.

[0033] When a certain amount of waste is accumulated in the waste frame 16, the worker pushes away the waste frame 16 and replaces the next waste frame 16. The cleaning method is simple, and the applicability is further improved.

[0034] The laser cutting machine 1, the vacuum suction cup feeding manipulator 101, the cross fork unloading manipulator 102, the electric moving base one 4, the double-layer exchange raw material trolley 5, the electric moving base two 11, the double-layer exchange finished product trolley 12, the double-head ground rail 132 and the sorting manipulator 14 are all prior art and will not be described here.

[0035] The working principle of the automatic feeding and discharging sorting system will be described below:

[0036] First, the raw material to be cut is placed on the double-layer exchange raw material trolley 5, then the electric moving base 4 is started to make the electric moving base 4 move the double-layer exchange raw material trolley 5 in a cycle, so that the raw material moves to the lower side of the vacuum suction plate loading mechanical hand 101, then the vacuum suction plate loading mechanical hand 101 clamps the raw material, then slides on the electric guide rail 8, and after moving a distance, the raw material is dropped on the working area of the laser cutting machine 1, then resets, then the laser cutting machine 1 cuts the raw material, after the raw material is cut, the fork unloading mechanical hand 102 moves to the upper side of the working area of the laser cutting machine 1, then the finished product and the waste are grabbed, and after moving a distance in the reverse direction, the finished product and the waste are dropped together on the top of the guide strip material table 15, at this time, the sorting mechanical hand 14 grabs the finished product and drops it on the surface of the double-layer exchange finished product trolley 12, after the finished product is sorted, the fork unloading mechanical hand 102 works and grabs the waste into the waste frame 16, the above process is cycled to realize automatic production.

[0037] The above has made a detailed description of the utility model, but on the basis of the utility model, some modifications or improvements can be made, which is obvious to those skilled in the art. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.

Claims

1. An automatic loading and unloading sorting system comprising a cutting mechanism, a sorting mechanism, a loading and unloading mechanism and a scrap frame (16), characterized in that: The cutting mechanism includes a laser cutting machine (1), the feeding and discharging mechanism includes a vacuum suction plate feeding manipulator (101), a pair of fork discharging manipulator (102) and a double-layer exchange raw material trolley (5), the sorting mechanism includes two sorting manipulators (14), a double-layer exchange finished product trolley (12) and a guide bar material table (15), the laser cutting machine (1) can cut raw materials, the vacuum suction plate feeding manipulator (101) moves the raw materials on the double-layer exchange raw material trolley (5) to the machining area of the laser cutting machine (1), the pair of fork discharging manipulator (102) moves the finished products after cutting to the guide bar material table (15), and can move the waste materials into the waste frame (16), and the sorting manipulator (14) moves the finished products on the guide bar material table (15) to the double-layer exchange finished product trolley (12).

2. The automatic loading and unloading sorting system according to claim 1, characterized in that: The feeding and discharging mechanism further includes a fixed frame one (7), a fixed frame three (17), an electric guide rail (8), two guide rail beams (801) and two bearing bases (9), both ends of the electric guide rail (8) are fixedly connected with the fixed frame one (7) and the fixed frame three (17) respectively, both the two guide rail beams (801) are fixedly connected with the electric guide rail (8), and both the two bearing bases (9) are slidingly matched with the two guide rail beams (801); the vacuum suction plate feeding manipulator (101) and the pair of fork discharging manipulator (102) are fixedly connected with the two bearing bases (9) respectively.

3. The automatic loading and unloading sorting system according to claim 2, characterized in that: The feeding and discharging mechanism further includes an electric moving base one (4) and a magnetic force separating device (6), the electric moving base one (4) is fixedly connected with the fixed frame one (7), the double-layer exchange raw material trolley (5) is installed in the inside of the electric moving base one (4) and is slidingly matched with the electric moving base one (4), and the magnetic force separating device (6) is fixedly installed at one end of the double-layer exchange raw material trolley (5).

4. The automatic loading and unloading sorting system according to claim 1, characterized in that: One end of the laser cutting machine (1) is fixedly installed with a power distribution cabinet (20).

5. The automatic loading and unloading sorting system according to claim 1, characterized in that: The top of the guide bar material table (15) is fixedly installed with a supporting knife bar (151).

6. The automatic loading and unloading sorting system according to claim 3, characterized in that: The outer wall of the electric guide rail (8) is fixedly installed with a fixed frame four (18) and a fixed frame five (19).

7. The automatic loading and unloading sorting system according to claim 6, characterized in that: The sorting mechanism further includes an electric moving base two (11), a fixed frame two (131) and a double-head ground rail (132), the electric moving base two (11) is fixedly connected with the double-head ground rail (132), both the two sorting manipulators (14) are slidingly matched with the double-head ground rail (132), the double-head ground rail (132) is fixedly connected with the fixed frame two (131), and the double-layer exchange finished product trolley (12) is slidingly matched with the inside of the electric moving base two (11).

8. The automatic loading and unloading sorting system according to claim 7, characterized in that: The bottom of the electric moving base two (11), the electric moving base one (4), the laser cutting machine (1), the fixed frame four (18), the fixed frame three (17), the fixed frame one (7), the fixed frame three (17) and the fixed frame two (131) is in contact with the ground, and the bottom of the waste frame (16) is provided with a plurality of moving wheels.

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