Automatic local tempering equipment for connected bit

By designing an automated partial tempering device for integrated screwdriver bits, the device utilizes a circular track and positioning mechanism to automate the loading, unloading, water replenishment, heating, and cooling of the bits. This solves the problem of low efficiency in partial tempering of integrated screwdriver bits and improves production efficiency and tempering accuracy.

CN223852687UActive Publication Date: 2026-01-30ZHEJIANG JUJIAN TECH CO LTD
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Patent Information

Application Number
CN202520481855.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-30
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

In existing technologies, the local tempering process for integrated bit assembly lacks automation, resulting in low production efficiency.

Method used

An automated local tempering device was designed, comprising a circular track, an automated robotic arm, an automated water replenisher, an induction heater, and a cooling fan. The device achieves automated loading, unloading, water replenishment, heating, and cooling of the bits through a loading slider and positioning device on the circular track.

Benefits of technology

This technology enables automated local tempering of the bits, improving production efficiency, eliminating manual operation, and ensuring the accuracy of the tempering position and the local heating effect of the bits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to automatic local tempering equipment, in particular to automatic local tempering equipment which is characterized in that an automatic mechanical arm, an automatic water replenishing device, an induction type heater and a cooling fan are sequentially arranged on a loopback structure in order to realize automation of local tempering of a connected bit. The utility model provides an automatic local tempering device for a conjoined bit, which comprises an annular track, a plurality of loading slide blocks arranged on the track, and an annular chain arranged on the inner ring of the track; the annular chain is driven by a first servo motor; a feeding and discharging device, a water supplementing pipe, an induction type heater and a fan array are sequentially arranged along the annular track. Wherein the feeding and discharging device is arranged in the middle of the annular rail and divides the annular rail into a left area and a right area; the water supplementing pipe and the induction type heater are arranged in the right area; the fan array is arranged in the left side area.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the processing post-treatment equipment of the conjoined bit, specifically relates to a conjoined bit automatic local tempering equipment. BACKGROUND

[0002] The bit usually refers to the screwdriver head or the replaceable head on the electric tool, generally has two end portions, the smaller end is inserted into the electric tool and is driven by the electric tool, and the larger end is connected with the bolt to be rotated. In order to improve the hardness of the bolt connection part, the part needs to be tempered to increase its mechanical strength. SUMMARY

[0003] The utility model discloses a kind of automatic local tempering equipment by arranging automatic mechanical arm, automatic water replenisher, inductive heater and cooling fan in sequence on loop structure for the purpose of the local tempering of conjoined bit with automation.

[0004] Conjoined bit automatic local tempering equipment, comprising:

[0005] Annular track is provided with a plurality of object carrying sliders on the track, and annular chain is arranged in the track; the annular chain is driven by the first servo motor;

[0006] Feeding and discharging device, water replenishing pipe, inductive heater and fan array are sequentially arranged along the annular track;

[0007] Wherein feeding and discharging device is arranged in the middle of annular track, and annular track is divided into left and right two regions; water replenishing pipe, inductive heater are arranged in right side area; fan array is arranged in left side area.

[0008] The working procedure of the present application is as follows, feeding and discharging device is used as starting point and terminal point. From feeding and discharging device to object carrying slider, when passing through water replenishing pipe area, the top surface blind hole of the second base on object carrying slider is watered by water replenishing pipe, and bone joint pipe or metal pipe is directly aligned to the point position needing water replenishing. Object carrying slider moves to the area of the inductive coil of inductive heater again, and local tempering is carried out by electromagnetic heating. Water in blind hole can ensure that the second base does not overheat, and also ensure that the bit placed in blind hole is locally tempered instead of the whole bit. After tempering, it enters fan array area for cooling. Since the present application is annular track, the bit after cooling will return to feeding and discharging device, and the bit is discharged by feeding and discharging device.

[0009] Feeding and discharging device comprises: horizontal transfer slide rail, which is arranged on the upper side of annular track through support;

[0010] Vertical drive slide rail is installed on the horizontal transfer slide rail through first slide block on one side surface, and second slide block is installed on the other side surface;

[0011] A horizontal driving cylinder is arranged on the bracket plate where the horizontal transfer slide rail is located, and the telescopic end of the cylinder is fixedly connected with the first slide block;

[0012] A vertical driving device is arranged at the top end of the vertical driving slide rail, and the vertical driving device cooperates with the second slide block;

[0013] The second slide block is connected with two parallel arranged clamping jaw cylinders through a bracket, and a jaw block with heat dissipation function is arranged on the jaw wall of each clamping jaw cylinder.

[0014] As a preferred, the vertical driving device comprises a reduction motor, a lead screw and a nut block.

[0015] The two ends of the lead screw are arranged in parallel with the bracket where the vertical driving slide rail is located, the nut block is sleeved on the lead screw, and the nut block is fixedly connected with the second slide block.

[0016] The reduction motor is in transmission with the lead screw through a shaft coupling.

[0017] As a preferred, the vertical driving device uses a hydraulic cylinder, the cylinder body is vertically downward, and the telescopic end is fixedly connected with the second slide block.

[0018] The top surface of the object carrying slide block is provided with a groove, and the two long sides of the groove are respectively provided with a positioning side protrusion and a chain link connecting rectangular block.

[0019] The first base is arranged in the groove of the object carrying slide block, and the two first bases are arranged in parallel and fixed on the object carrying slide block.

[0020] A circular hole is arranged in the center of the top surface of the first base, and a second base is inserted into the circular hole.

[0021] The second base is made of non-metallic material, and a concentric cross blind hole and a circular blind hole are arranged on the top surface of the second base.

[0022] At least two parallel long waist holes are arranged on the top surface of the chain link connecting rectangular block, and the long waist holes are used for cooperating with the chain links of the ring chain.

[0023] As a preferred, a positioning device is arranged on the outer side of the ring track within the working range of the feeding and discharging device; and a positioning device is arranged on the outer side of the ring track within the working range of the induction heater.

[0024] The positioning device cooperates with the positioning side protrusion.

[0025] The positioning side protrusion is an isosceles trapezoid with a bevel concave in the top view, and a circular arc hole is arranged on the short side.

[0026] The positioning device comprises a base, a horizontal rectangular through hole is arranged in the base, a third telescopic cylinder is arranged at one end of the through hole, and a rectangular hole is arranged at the other end of the through hole and communicates with the top surface and the side surface.

[0027] The rectangular through hole and the rectangular hole are provided with a sliding sheet, the sliding sheet is provided with a cylinder on the top surface of the rectangular hole area, and a bearing is coaxially sleeved on the cylinder.

[0028] The positioning device in the working range of the feeding and discharging device and the working range of the inductive heater can ensure the accuracy of the object carrying slider station on the annular track during work, thereby ensuring the success of the feeding and discharging device and the correctness of the tempering position.

[0029] As preferred, the number of single columns of the fan is greater than or equal to 5, and the setting interval of the fan is the same as the setting interval of the object carrying slider. The number of columns is two.

[0030] The beneficial effect of the utility model lies in: can carry out the tempering effect automatically, avoids manpower to carry out partial tempering, thereby increases production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 The utility model discloses a feeding and discharging device assembly drawing;

[0032] Figure 2 The utility model discloses an object carrying slider and positioning device cooperation drawing;

[0033] Figure 3 The utility model discloses a position relation schematic view;

[0034] In the drawing: 1, horizontal transfer slide rail support plate, 2, horizontal drive cylinder, 3, vertical drive slide rail, 4, speed reducer motor, 5, clamping jaw cylinder, 6, jaw block containing heat dissipation function, 7, third telescopic cylinder, 8, cylinder, 9, positioning side boss, 10, long waist hole, 11, first base, 12, second base, 13, concentric cross blind hole and circular blind hole, a, batch head, 14, water supply pipe, 15, inductive heater, 16, fan array. DETAILED DESCRIPTION

[0035] The technical scheme of the utility model will be further concretely explained below by specific embodiments and in combination with the drawings. EMBODIMENT

[0036] As Figure 3 The utility model discloses a batch head automatic partial tempering equipment, which comprises:

[0037] An annular track is provided with a plurality of object carrying sliders, and an annular chain is arranged in the annular track;The annular chain is driven by a first servo motor;

[0038] A feeding and discharging device, a water supply pipe, an inductive heater and a fan array are sequentially arranged along the annular track;

[0039] The loading and unloading device is located in the middle of the circular track, dividing the circular track into left and right areas; the water supply pipe 14 and the induction heater 15 are located in the right area; and the fan array 16 is located in the left area.

[0040] The workflow of this application is as follows, with the loading and unloading device serving as both the starting and ending point. The material is loaded from the loading and unloading device onto the carrier slider. As it passes the water supply pipe area, water is supplied to the blind holes on the top surface of the second base on the carrier slider via the water supply pipe. The water supply pipe is made of a skeletal tube or a shaped metal tube directly aligned with the point requiring water supply. The carrier slider then moves to the area where the induction coil of the induction heater is located, where localized tempering is performed via electromagnetic heating. The water in the blind holes ensures that the second base does not overheat, and also ensures that the bits placed in the blind holes undergo localized tempering rather than complete tempering. After tempering, the bits enter the fan array area for cooling. Because this application uses a circular track, the cooled bits return to the loading and unloading device for unloading.

[0041] like Figure 1 The loading and unloading device shown includes: a horizontal transfer slide rail, which is mounted on the upper side of the annular track via a horizontal transfer slide rail bracket plate 1;

[0042] The vertical drive slide rail 3 is mounted on the horizontal transfer slide rail on one side via a first slider, and on the other side via a second slider.

[0043] A horizontal drive cylinder 2 is installed on the support plate where the horizontal transfer slide rail is located, and the extension and retraction end of the cylinder is fixedly connected to the first slider.

[0044] A vertical drive device is provided at the top of the vertical drive slide rail, and the vertical drive device cooperates with the second slider.

[0045] The second slider is connected to two parallel gripper cylinders 5 via a bracket. Each gripper cylinder has a gripper block 6 with a heat dissipation function on its gripper wall. By adding round holes to the gripper block, the weight of the gripper block is reduced while the heat dissipation efficiency is increased.

[0046] The vertical drive unit includes: a geared motor 4, a lead screw, and a nut slider;

[0047] The two ends of the lead screw are set parallel to the support where the vertical drive slide rail is located via brackets. The nut slider is sleeved on the lead screw and is fixedly connected to the second slider.

[0048] The geared motor is driven by a lead screw via a coupling.

[0049] like Figure 2 As shown, the top surface of the loading slider is provided with a groove, and the two long sides of the groove are respectively provided with positioning side protrusions and chain link connecting rectangular blocks.

[0050] A first base 11 is placed in the groove of the loading slider, and two first bases are arranged in parallel and fixed on the loading slider.

[0051] A circular hole is provided at the center of the top surface of the first base, and the second base 12 is inserted into the circular hole;

[0052] The second base is made of non-metallic material, and the top surface of the second base is provided with concentric cross blind holes and circular blind holes 13;

[0053] The top surface of the rectangular block connecting the link is provided with at least two parallel elongated holes 10, which are used to mate with the links of the ring chain.

[0054] in Figure 2 It also includes the state when bit a is inserted into the second base.

[0055] Within the working range of the loading and unloading device, a positioning device is installed on the outer side of the circular track; within the working range of the induction heater, a positioning device is installed on the outer side of the circular track. Figure 2 The positioning device shown.

[0056] The positioning device works in conjunction with the positioning side protrusion;

[0057] The positioning side protrusion 9 is an equilateral trapezoid with concave hypotenuse in the top view, and has an arc hole on the short side;

[0058] The positioning device includes a base with a horizontal rectangular through hole. A third telescopic cylinder 7 is installed at one end of the through hole, and a rectangular hole communicating with the top surface and the side surface is installed at the other end.

[0059] A sliding plate is provided in the through hole and the rectangular hole. A cylinder 8 is provided on the top surface of the sliding plate in the rectangular hole area, and a bearing is coaxially sleeved on the cylinder.

[0060] The positioning device within the working range of the loading and unloading device and the working range of the induction heater can ensure the precise positioning of the loading slider on the circular track during operation, thereby ensuring the success of the loading and unloading device and the correct tempering position.

[0061] The number of fans in a single column is greater than or equal to 5, and the fan spacing is the same as the spacing of the load slider. There are two columns. Example

[0062] In this embodiment, the vertical drive device uses a hydraulic cylinder, with the cylinder body pointing vertically downwards and the telescopic end fixedly connected to the second slider.

[0063] The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and that the appended claims are intended to cover all such modifications that do not depart from the true spirit and scope of the application. Therefore, the application is not limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic local tempering apparatus for split tips, characterized in that, The utility model relates to a kind of automatic loading and unloading device for induction heating, including: Annular track is provided with a plurality of object carrying sliders on track, annular chain is provided in track ring; Annular chain is driven by first servo motor; Along annular track, sequentially set up loading and unloading device, water supply pipe, inductive heater and fan array; Wherein loading and unloading device is set in annular track middle, and annular track is divided into two areas of left and right;Water supply pipe, inductive heater are set in right side area;Fan array is set in left side area.

2. The automatic local tempering apparatus for paired head according to claim 1, wherein Loading and unloading device includes: horizontal transfer slide rail, through support, is set on annular track upside; Vertical drive slide rail, one side is installed to horizontal transfer slide rail through first slider, and another side is installed second slider; Horizontal drive cylinder is set on the support plate where horizontal transfer slide rail is located, and the telescopic end of the cylinder is fixedly connected with the first slider; Vertical drive device is set on the top of vertical drive slide rail, and the second slider is cooperated with vertical drive device; Second slider is cooperated with two parallel clamping jaw cylinders connected through support, and jaw wall of clamping jaw cylinder is provided with jaw block with heat dissipation function.

3. The automatic local tempering apparatus for paired head according to claim 2, wherein Vertical drive device includes: reduction motor, screw rod, nut block; Two ends of screw rod are parallelly arranged with the support of vertical drive slide rail, nut block is sleeved on screw rod, and nut block is fixedly connected with the second slider; Reduction motor is driven by coupling and screw rod.

4. The automatic local tempering apparatus for paired head according to claim 2, wherein Vertical drive device uses hydraulic cylinder, cylinder body is vertically downward, and the telescopic end is fixedly connected with the second slider.

5. The matched head automatic partial tempering apparatus of claim 1 wherein, The top surface of the object carrying slider is provided with a groove, and the two long sides of the groove are respectively provided with a positioning side protrusion and a chain link connecting rectangular block. A first base is arranged in the groove of the object carrying slider, and the two first bases are parallelly arranged and fixed on the object carrying slider. A circular hole is arranged in the center of the top surface of the first base, and a second base is inserted into the circular hole. The second base is made of non-metallic material, and a concentric cross blind hole and a circular blind hole are arranged on the top surface of the second base. At least two parallel long waist holes are arranged on the top surface of the chain link connecting rectangular block, and the long waist holes are used to cooperate with the chain links of the annular chain.

6. The matched head automatic partial tempering apparatus of claim 4 wherein, In the working range corresponding to the loading and unloading device, positioning devices are arranged on the outer side of the annular track. The positioning devices cooperate with the positioning side protrusions. The positioning side protrusion is an isosceles trapezoid with an inclined side and a concave in the top view, and a circular arc hole is arranged on the short side. The positioning device includes a base, a horizontal rectangular through hole is arranged in the base, a third telescopic cylinder is arranged at one end of the through hole, and a rectangular hole is arranged at the other end and communicates with the top surface and the side surface. A sliding sheet is arranged in the through hole and the rectangular hole, a cylindrical body is arranged on the top surface of the sliding sheet in the rectangular hole region, and a bearing is coaxially sleeved on the cylindrical body.

7. The matched head automatic partial tempering apparatus of claim 1 wherein, ​