Metal spool inspection device

Abstract

The utility model discloses a metal spool inspection device, and relates to the technical field of spool quality inspection. The device comprises a main body, a transportation assembly and a supporting frame are installed on the main body, a positioning assembly is installed at the upper end of the supporting frame, a driving assembly is installed on one side of the supporting frame, and an inspection assembly is installed on the driving assembly. According to the utility model, the spools are conveyed through the conveying assembly, so that the spools can correspond to the positioning assembly one by one, the spools are positioned through the positioning assembly, so that the central holes of the spools correspond to the positions of the inspection assemblies, and the driving assembly drives the inspection assemblies to rotate by starting the driving assembly, so that the spools can be inspected. According to the spool center hole quality detection device, the detection assembly is driven to be inserted into the spool center hole to detect the spool, so that the spool center hole quality detection device can effectively detect the quality of the spool center hole, the normal operation of the spool in the subsequent use process is ensured, and the use efficiency and the product quality of the spool are improved.

Description

Technical Field

[0001] This utility model belongs to the field of I-beam wheel quality inspection technology, and specifically relates to a metal I-beam wheel inspection device. Background Technology

[0002] An I-beam reel is a U-shaped metal part, named for its resemblance to a part of the letter "I". It is a tool used to wind metal or steel wire, allowing bundles of metal or steel wire to be wound up for easy transport. It is usually made of high-strength steel and has high strength, wear resistance, quiet operation, and stability. Due to its excellent properties, the I-beam reel is widely used in various mechanical equipment.

[0003] Existing I-beam rollers are usually used repeatedly. During the turnover process from the manufacturer to the customer and back to the manufacturer, the center hole of the I-beam roller is prone to deformation, which makes it impossible for the I-beam roller to be smoothly installed on the rotating shaft of the rotating equipment, affecting the normal use of the I-beam roller. Therefore, after returning to the factory, the center hole of the I-beam roller needs to be quality inspected to ensure that the I-beam roller can be used normally.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a metal I-beam wheel inspection device to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a metal I-beam wheel inspection device, including a main body, on which a transport component and a support frame are installed. A positioning component is installed on the upper end of the support frame, a drive component is installed on one side of the support frame, and an inspection component is installed on the drive component.

[0008] The transport component is used to transport the I-beam rollers, the positioning component is used to lock one of the I-beam rollers so that the center hole of the I-beam roller corresponds to the inspection component, and the drive component is used to drive the inspection component to move so that the inspection component performs an inspection operation on the center hole of the I-beam roller.

[0009] Furthermore, the transport component includes two rotating rollers, which are rotatably mounted on both ends of the main body. A conveyor belt is mounted around the rotating rollers, and guide plates are symmetrically mounted on the surface of the conveyor belt. The guide plates are used to position the two ends of the I-beam rollers.

[0010] Furthermore, a first drive shaft is mounted on one end of one of the rotating rollers, and a first motor is mounted on one end of the first drive shaft. The first motor is mounted on one side of the main body.

[0011] Furthermore, the positioning component includes an electric push rod, which is mounted on the upper end of the support frame. A portal positioning plate is installed on the telescopic end of the electric push rod. The portal positioning plate is used to position the center hole of one of the I-beam wheels to correspond to the inspection component. A sensor is installed at the bottom of the portal positioning plate, and the sensor can control the first motor.

[0012] Furthermore, the drive assembly includes a second motor, a mounting plate is mounted on one side of the support frame, the second motor is mounted on the mounting plate, a second drive shaft is mounted on the shaft of the second motor, a drive gear is mounted on one end of the second drive shaft, the drive assembly also includes a threaded seat, the threaded seat is rotatably mounted on one side of the support frame, a rotating gear is fitted on the surface of the threaded seat, the rotating gear meshes with the drive gear, and the inspection component is threadedly mounted on the threaded seat.

[0013] Furthermore, the inspection assembly includes a screw threaded onto the threaded seat, an inspection cylinder mounted at one end of the screw, a sliding rod mounted at the same end of the inspection cylinder and the screw, the sliding rod slidably mounted through the support frame, a shrinkage column slidably mounted at one end of the inspection cylinder, an inspection block mounted at one end of the shrinkage column, a pressure sensor installed inside the inspection cylinder, and a spring also installed inside the inspection cylinder, one end of the spring contacting the shrinkage column, and the other end of the spring contacting the pressure sensor.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model uses a transport component to transport the I-beams, aligning them one by one with their positioning components. The positioning components then position the I-beams so that their center holes align with the positions of the inspection components. Subsequently, by activating the drive component, the inspection component rotates and inserts into the center holes of the I-beams, thus performing inspection. This device effectively inspects the center holes of returned I-beams, ensuring their normal operation during subsequent use and improving the efficiency and quality of I-beam usage.

[0016] 2. This utility model uses the rotation of the threaded seat to drive the screw to move linearly, which in turn moves the inspection cylinder and inspection block closer to and into the center hole of the I-beam wheel. If the inner wall of the center hole is not concave or convex, the inspection block will enter the center hole relatively smoothly. However, if the center hole is concave or convex, when the inspection block comes into contact with these deformed parts, it will be obstructed to varying degrees, causing the contraction column to move accordingly according to the obstruction. This causes the spring to compress, and the pressure sensor can detect the pressure change of the spring. The pressure change informs the operator that there is a quality problem with the center hole of the I-beam wheel. Thus, this device can perform inspection operations on the center hole of the I-beam wheel, and can accurately and quickly check whether the center hole of the I-beam wheel is qualified.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the support frame structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the transportation component structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the positioning component structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the drive component structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the inspection component structure of this utility model;

[0025] Figure 7 This is a schematic diagram of the internal structure of the inspection component of this utility model.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Main body; 2. Transport assembly; 3. Support frame; 4. Positioning assembly; 5. Drive assembly; 6. Inspection assembly; 7. I-beam wheel; 8. Rotating roller; 9. Conveyor belt; 10. Guide plate; 11. First drive shaft; 12. First motor; 13. Electric push rod; 14. Door-shaped positioning plate; 15. Sensor; 16. Second motor; 17. Mounting plate; 18. Second drive shaft; 19. Drive gear; 20. Threaded seat; 21. Rotating gear; 22. Screw; 23. Inspection cylinder; 24. Sliding rod; 25. Retraction column; 26. Inspection block; 27. Pressure sensor; 28. Spring. Detailed Implementation

[0028] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0029] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0030] Please see Figures 1-7 As shown, this utility model is a metal I-beam wheel inspection device, including a main body 1, a transport component 2 and a support frame 3 installed on the main body 1, a positioning component 4 installed on the upper end of the support frame 3, a drive component 5 installed on one side of the support frame 3, and an inspection component 6 installed on the drive component 5.

[0031] The transport component 2 is used to transport the I-beam wheel 7, the positioning component 4 is used to lock one of the I-beam wheels 7 so that the center hole of the I-beam wheel 7 corresponds to the inspection component 6, and the drive component 5 is used to drive the inspection component 6 to move so that the inspection component 6 performs inspection work on the center hole of the I-beam wheel 7.

[0032] When the I-beam 7 needs to be inspected, it can be placed on the transport component 2 and transported by the transport component 2 so that it corresponds one by one with its positioning component 4. The positioning component 4 positions the I-beam 7 so that its center hole corresponds with the inspection component 6. Then, by activating the drive component 5, the inspection component 6 is rotated and inserted into the center hole of the I-beam 7, thus performing the inspection operation. This device can effectively perform quality inspection on the center hole of the returned I-beam 7, ensuring that the I-beam 7 can operate normally in subsequent use, improving the efficiency of the I-beam 7 and the product quality.

[0033] In one embodiment, the transport component 2 includes two rotating rollers 8, which are rotatably mounted on both ends of the main body 1. A conveyor belt 9 is mounted around the rotating rollers 8, and guide plates 10 are symmetrically mounted on the surface of the conveyor belt 9. The guide plates 10 are used to position the two ends of the I-beam wheel 7.

[0034] In one embodiment, for the aforementioned rotating roller 8, a first drive shaft 11 is mounted on one end of the rotating roller 8, and a first motor 12 is mounted on one end of the first drive shaft 11. The first motor 12 is mounted on one side of the main body 1.

[0035] First, the I-beams 7 are evenly placed on the conveyor belt 9, and both ends of the I-beams 7 are placed inside the guide plate 10 to position the I-beams 7 and prevent them from tilting or deviating from the conveying direction. Then, the first motor 12 is driven to drive the rotating roller 8 through the first drive shaft 11 to rotate, thereby driving the conveyor belt 9 on the rotating roller 8 to move and move the I-beams 7 so that they can gradually correspond to the inspection component 6 and the center hole of the I-beams 7 can be inspected.

[0036] In one embodiment, the positioning component 4 includes an electric push rod 13, which is mounted on the upper end of the support frame 3. A portal positioning plate 14 is mounted on the telescopic end of the electric push rod 13. The portal positioning plate 14 is used to position the center hole of the I-beam wheel 7 to correspond to the inspection component 6. A sensor 15 is mounted on the bottom of the portal positioning plate 14, and the sensor 15 can control the first motor 12.

[0037] When the I-beam wheel 7 is driven by the conveyor belt 9 and aligns perpendicularly with its sensor 15, the sensor 15 will control the first motor 12 to stop driving, so that the conveyor belt 9 will no longer drive the I-beam wheel 7 to move. This will cause the electric push rod 13 to drive the portal positioning plate 14 to move downwards and gradually approach the I-beam wheel 7, so that the portal positioning plate 14 can position the two sides of the I-beam wheel 7, thereby restricting the I-beam wheel 7 to a relatively fixed position and ensuring that the center hole of the I-beam wheel 7 accurately corresponds to the detection position of the inspection component 6.

[0038] In one embodiment, the drive assembly 5 includes a second motor 16, a mounting plate 17 is mounted on one side of the support frame 3, the second motor 16 is mounted on the mounting plate 17, a second drive shaft 18 is mounted on the shaft of the second motor 16, a drive gear 19 is mounted on one end of the second drive shaft 18, the drive assembly 5 also includes a threaded seat 20, the threaded seat 20 is rotatably mounted on one side of the support frame 3, a rotating gear 21 is fitted on the surface of the threaded seat 20, the rotating gear 21 meshes with the drive gear 19, and the inspection assembly 6 is threadedly mounted on the threaded seat 20.

[0039] When the inspection assembly 6 needs to be activated to inspect the center hole of the I-beam wheel 7, the second motor 16 is first started, which drives the second drive shaft 18 to rotate, thereby causing the drive gear 19 installed at one end of the second drive shaft 18 to rotate. Through the meshing of the drive gear 19 with its rotating gear 21, the threaded seat 20 is driven to rotate. Then, through the rotation of the threaded seat 20, the inspection assembly 6 is driven to make linear motion on the threaded seat 20, thereby realizing the inspection of the center hole of the I-beam wheel 7.

[0040] In one embodiment, the inspection component 6 includes a screw 22 threaded onto the threaded seat 20. An inspection cylinder 23 is mounted at one end of the screw 22. A sliding rod 24 is mounted at the same end of the inspection cylinder 23 and the screw 22. The sliding rod 24 is slidably mounted on the support frame 3. A shrinkage column 25 is slidably mounted at one end of the inspection cylinder 23. An inspection block 26 is mounted at one end of the shrinkage column 25. A pressure sensor 27 is installed inside the inspection cylinder 23. A spring 28 is also installed inside the inspection cylinder 23. One end of the spring 28 contacts the shrinkage column 25, and the other end of the spring 28 contacts the pressure sensor 27.

[0041] The rotation of the threaded seat 20 drives the screw 22 to move linearly. Since the inspection cylinder 23 is connected to one end of the screw 22, and the sliding rod 24 provides stable support and guidance for the inspection cylinder 23, the inspection cylinder 23 will move closer to the center hole of the I-beam 7 along with the linear movement of the screw 22. When the inspection cylinder 23 drives the inspection block 26 to approach and enter the center hole of the I-beam 7, the inspection block 26 will contact the wall of the center hole. If the inner wall of the center hole is not concave or convex, the inspection block 26 will enter the center hole relatively smoothly. However, if the center hole is concave or convex, when the inspection block 26 contacts these deformed parts, it will be obstructed to varying degrees, causing the contraction column 25 to move accordingly according to the obstruction, thereby driving the spring 28 to compress. The pressure sensor 27 senses the pressure change of the spring 28, and informs the operator that there is a quality problem with the center hole of the I-beam 7. Thus, this device can perform inspection operations on the center hole of the I-beam 7, and can accurately and quickly check whether the center hole of the I-beam 7 is qualified.

[0042] Through the above technical solution, 1. The transport component 2 transports the I-beams 7 one by one to their corresponding positioning components 4, thereby positioning the I-beams 7 so that their center holes correspond to the positions of the inspection components 6. Then, by activating the drive component 5, the inspection component 6 is rotated and inserted into the center hole of the I-beam 7, thus performing the inspection operation. This device can effectively perform quality inspection on the center holes of the returned I-beams 7, ensuring that the I-beams 7 can operate normally in subsequent use, improving the utilization efficiency and product quality of the I-beams 7; 2. The rotation of the threaded seat 20 drives the screw 22. The device moves in a straight line to bring the inspection cylinder 23 and inspection block 26 closer to and into the center hole of the I-beam 7. If the inner wall of the center hole is not concave or convex, the inspection block 26 will enter the center hole relatively smoothly. However, if the center hole is concave or convex, the inspection block 26 will be obstructed to varying degrees when it comes into contact with these deformed parts. This causes the contraction column 25 to extend or retract according to the obstruction, thereby compressing the spring 28. The pressure sensor 27 detects the pressure change of the spring 28 and informs the operator that there is a quality problem with the center hole of the I-beam 7. Thus, the device can perform inspection operations on the center hole of the I-beam 7, and can accurately and quickly check whether the center hole of the I-beam 7 is qualified.

[0043] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0044] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A metal spool inspection device comprising a main body (1), characterized in that, The main body (1) is provided with a conveying assembly (2) and a support frame (3), the upper end of the support frame (3) is provided with a positioning assembly (4), one side of the support frame (3) is provided with a driving assembly (5), and the driving assembly (5) is provided with an inspection assembly (6). The conveying assembly (2) is used for conveying spools (7), the positioning assembly (4) is used for locking one spool (7), so that the central hole of the spool (7) corresponds to the inspection assembly (6), and the driving assembly (5) is used for driving the inspection assembly (6) to move, so that the inspection assembly (6) performs inspection work on the central hole of the spool (7).

2. A metal spool inspection apparatus according to claim 1, wherein The conveying assembly (2) comprises rotating rollers (8), the number of the rotating rollers (8) is two, the rotating rollers (8) are rotatably installed at both ends of the main body (1) respectively, a conveying belt (9) is installed around the rotating rollers (8), and guide plates (10) are symmetrically installed on the surface of the conveying belt (9).

3. A metal spool inspection apparatus as claimed in claim 2, wherein One end of one rotating roller (8) is provided with a first driving shaft (11), one end of the first driving shaft (11) is provided with a first motor (12), and the first motor (12) is installed on one side of the main body (1).

4. A metal spool inspection apparatus as claimed in claim 3, wherein The positioning assembly (4) comprises an electric push rod (13), the electric push rod (13) is installed at the upper end of the support frame (3), a door-shaped positioning plate (14) is installed at the telescopic end of the electric push rod (13), the door-shaped positioning plate (14) is used for positioning the central hole of one spool (7) corresponding to the inspection assembly (6), a sensor (15) is installed at the bottom of the door-shaped positioning plate (14), and the sensor (15) can control the first motor (12).

5. A metal spool inspection apparatus as claimed in claim 4, wherein, The driving assembly (5) comprises a second motor (16), the support frame (3) is provided with a mounting plate (17) on one side, the second motor (16) is installed on the mounting plate (17), the second motor (16) is provided with a second driving shaft (18) at the shaft, one end of the second driving shaft (18) is provided with a driving gear (19), the driving assembly (5) further comprises a threaded seat (20), the threaded seat (20) is rotatably installed on one side of the support frame (3), the threaded seat (20) is provided with a rotating gear (21) on the surface, the rotating gear (21) is engaged with the driving gear (19), and the inspection assembly (6) is screwedly installed on the threaded seat (20).

6. A metal spool inspection apparatus as claimed in claim 5, wherein, The inspection assembly (6) comprises a screw rod (22) which is screwed on the threaded seat (20), one end of the screw rod (22) is provided with an inspection cylinder (23), the same end of the inspection cylinder (23) is provided with a sliding rod (24) which is slidably penetrated through the support frame (3), one end of the inspection cylinder (23) is slidably provided with a contraction column (25), one end of the contraction column (25) is provided with an inspection block (26), the inside of the inspection cylinder (23) is provided with a pressure sensor (27), the inside of the inspection cylinder (23) is further provided with a spring (28), one end of the spring (28) is in contact with the contraction column (25), the other end of the spring (28) is in contact with the pressure sensor (27).

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