Sampling mold tool
By designing a sampling mold tooling that includes a top mold assembly and an adjustable support plate, the problems of low sampling efficiency and safety risks were solved, and an efficient and safe sampling process was achieved.
Patent Information
- Application Number
- CN202423168839.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing technologies have low sampling efficiency for rubber or plastic products, samples are easily stuck in the sampling mold, and operators are easily injured.
A sampling mold fixture was designed, comprising a base plate, a cutter, a support plate, and a top mold assembly. The cutter has a sampling groove inside, the top mold assembly can move along the z-axis to eject the sample, the support plate can adjust the length of the cutter, and the pressure plate assembly is used for automatic sampling. The cutter is protected by a vacuum adsorption platform and a pressure sensor.
It improves sampling efficiency, prevents sample jamming, protects the cutter, simplifies operation, and reduces the workload and safety risks for operators.
Smart Images

Figure CN223856740U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of rubber product detection, and particularly relates to a sampling mold tool. BACKGROUND
[0002] For rubber or plastic products, sampling is required for tensile, compression, bending, shear and peeling mechanical property tests. Through the tests, key performance indicators such as yield strength, tensile strength, elastic modulus and fracture toughness of the material can be obtained, which provides an important basis for material selection, design and quality control. At present, sampling of products is generally manually cut by a cutter, which is not only low in efficiency, but also difficult to control the shape of the sample. The existing sampling mold is prone to cause the sample to be stuck in the sampling mold after sampling, and it is difficult to take the sample out of the sampling mold. Meanwhile, the cutter is easily touched by mistake, which may injure the operator. CONTENT OF THE UTILITY MODEL
[0003] The application provides a sampling mold tool to solve the above problems in the prior art, and adopts the following technical scheme:
[0004] The sampling mold tool comprises a bottom plate and at least one cutter provided on the bottom plate, the cutter is used for cutting a sample, and a sampling groove is formed on the inner side of the cutter;
[0005] A support plate is located on the outer side of the cutter, the support plate is detachably connected with the bottom plate, and the support plate is used for supporting the cutter, and the cutter extends through the support plate to a side away from the bottom plate;
[0006] A top die assembly is located in the sampling groove, the top die assembly can move in the sampling groove along the z-axis direction, and the top die assembly is used for ejecting the sample in the sampling groove.
[0007] Preferably, the top die assembly comprises a push plate, an adjusting component and a telescopic component used for driving the push plate to move along the sampling groove, the adjusting component is connected with the bottom plate and the push plate, and is used for limiting the position of the push plate in the sampling groove.
[0008] Further preferably, the telescopic component is a compression spring.
[0009] Preferably, the support plate comprises a plurality of adjusting plates, and the adjusting plates are connected with the bottom plate through connecting components.
[0010] Preferably, the cutter has a sandglass-shaped structure.
[0011] Preferably, the sampling mold tool further comprises a support frame, the support frame is provided with a pressing plate assembly capable of reciprocating along the z-axis direction, and the bottom plate is suction-connected to the bottom of the pressing plate assembly.
[0012] Further preferably, the pressing plate assembly comprises a driving component and a pressing plate, the driving component is used to drive the pressing plate to move, and a pressure sensor is arranged between the pressing plate and the driving component.
[0013] Further preferably, a guide component is further arranged on the support frame, and the guide component is used to guide the pressing plate to move.
[0014] Further preferably, a vacuum adsorption platform is arranged at the bottom of the pressing plate, and the bottom plate is arranged on the pressing plate through the vacuum adsorption platform.
[0015] The beneficial effects of the present application compared with the prior art are:
[0016] (1) The present application is provided with a top die assembly in the sampling groove, which can actively eject the sample in the sampling groove after sampling is completed, and can protect the cutting blade in the normal state to avoid the sample being stuck in the sampling groove, quickly take out the sample, improve the sampling efficiency, and avoid scratching caused by accidentally touching the cutting blade.
[0017] (2) The support seat is composed of multiple layers of adjusting plates stacked together, which can support and protect the cutting blade, and control the length of the cutting blade extending out of the support plate to adapt to sampling products of different thicknesses, and avoid damage caused by the cutting blade extending too long.
[0018] (3) The cutting blade can be automatically driven by the pressing plate assembly to sample the product, which can be molded and sampled at one time, and the sampling is labor-saving and convenient to operate. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a schematic view of the cutting blade structure of the present application;
[0020] Figure 2 is a top view of the present application; Figure 1
[0021] Figure 3 is a sectional view of the present application at A-A;
[0022] Figure 4 is a schematic view of the support plate structure of the present application;
[0023] Figure 5 is a schematic view of the three-dimensional structure of the present application.
[0024] In the drawings:
[0025] 1, bottom plate, 2, cutting blade, 20, sampling groove, 3, support plate, 30, adjusting plate, 4, top die assembly, 40, stepped hole, 41, push plate, 42, adjusting component, 43, telescopic component, 5, support frame, 6, pressing plate assembly, 61, pressing plate, 62, driving component, 7, guide component, 8, sampling piece. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings of the present application. Obviously, the embodiments described in the present application are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Referring to Figures 1 to 5 , the present application is further described as follows:
[0028] In combination with Figure 1 and Figure 5 , a sampling mold tool for sampling rubber or plastic products, comprising a bottom plate 1 and at least one cutter 2, the cutter 2 is arranged on the bottom plate 1 for cutting sampling of the sample 8; the cutter 2 is connected at the end to form a closed loop, the cutter 2 is in the shape of a sandglass with thick top and bottom and thin middle; in this embodiment, the cutter 2 is two, the number of cutters 2 can be increased or decreased as needed; the inside of the cutter 2 forms a sampling groove 20, the outside of the cutter 2 is provided with a support plate, the support plate 3 is detachably connected to the bottom plate 1, for supporting and protecting the cutter 2, to avoid deformation of the cutter; the cutter 2 extends through the support plate 3 to the side away from the bottom plate 1; the sampling groove 20 is provided with a top die assembly 4, which can move in the z-axis direction in the sampling groove 20 to eject the sample in the sampling groove 20; thereby avoiding the problem that the sample is difficult to take out after sampling is completed, improving the sampling efficiency, and avoiding the risk of cutting caused by accidental contact with the cutter 2.
[0029] In combination with Figure 3 , in this embodiment, the top die assembly 4 includes a push plate 41 and an adjusting component 42, the adjusting component 42 is used to limit the position of the push plate 41 in the sampling groove 20, to avoid the push plate 41 from falling out of the sampling groove 20; wherein the adjusting component 42 includes an adjusting rod and a locking nut, the push plate 41 is provided with a stepped hole 40, the locking nut is arranged in the stepped hole 40 to connect the adjusting rod, by adjusting the position of the locking nut on the adjusting rod, the position of the push plate 41 in the sampling groove 20 is controlled; a plurality of expansion components 43 are arranged between the bottom plate 1 and the push plate 41, the expansion components 43 are used to drive the push plate 41 to move in the z-axis direction, the expansion components 43 are compression springs; when sampling, the cutter 2 cuts the sample 8 to be sampled, the sample retained in the sampling groove 20 pushes the push plate 41 to compress the expansion components 43 Figure 3When the sampling is completed, the telescopic part 43 pushes the push plate 41 to reset and move out of the sampling groove 20 to push the sample out (the dotted line position of the push plate 41) Figure 3 In the non-working state, the push plate 41 protrudes from the cutter 2, thereby protecting the cutting edge of the cutter 2 from being deformed due to external impact.
[0030] In combination Figure 4 The support plate 3 is formed by stacking a plurality of adjusting plates 30, and the adjusting plates 30 are connected to the bottom plate 1 through connecting parts, which can be screws. By disassembling or replacing the adjusting plates 30 with different thicknesses, the length of the cutter 2 protruding out of the support plate 3 can be controlled to adapt to samples 8 with different thicknesses, thereby preventing the cutter 2 from being damaged due to excessive protrusion and providing support and protection for the cutter to improve the strength of the cutter itself.
[0031] In combination Figure 5 The support frame 5 is further provided with a pressure plate assembly 6 that can move reciprocally along the z-axis direction, and the pressure plate assembly 6 is used to drive the bottom plate 1 to move and cut the sample 8, thereby enabling one-time sampling, saving effort and being convenient to operate, and greatly reducing the working intensity of the operator. The pressure plate assembly 6 includes a driving part and a pressure plate 61, the driving part is used to drive the pressure plate 61 to move, and a pressure sensor is arranged between the pressure plate 61 and the driving part. When sampling, the pressure plate assembly is lifted upward when the pressure sensor reaches a set threshold value, thereby preventing the cutter from being damaged due to excessive pressure. The driving part can be a pneumatic cylinder, and the bottom plate 1 is adsorbed and connected to the bottom of the pressure plate 61. The bottom plate 1 and the pressure plate 61 can be adsorbed and fixed through a vacuum adsorption platform, or can be adsorbed and fixed through an electromagnet. Compared with fixed connection, adsorption and fixation is more convenient to disassemble and replace.
[0032] In some embodiments, the support frame 5 is further provided with a guide part 7 that is used to guide the movement of the pressure plate 61, thereby preventing the pressure plate assembly 6 from rotating and ensuring that the tool can work stably.
Claims
1. A sampling mold tooling characterized by, The device comprises a base plate, at least one cutter provided on the base plate, the cutter is used for cutting sample, a sampling groove is formed inside the cutter; A support plate is provided outside the cutter, the support plate is detachably connected with the base plate, and the support plate is used for supporting the cutter, the cutter extends through the support plate to a side away from the base plate; A top die assembly is provided in the sampling groove, the top die assembly can move in the sampling groove along the z-axis direction, and the top die assembly is used for ejecting the sample in the sampling groove.
2. The sampling mold tool of claim 1, wherein: The top die assembly comprises a push plate, an adjusting component, and a telescopic component used for driving the push plate to move along the sampling groove, the adjusting component connects the base plate and the push plate, and is used for limiting the position of the push plate in the sampling groove.
3. The sampling mold tool of claim 2, wherein: The telescopic component is a compression spring.
4. The sampling mold tool of claim 1, wherein: The support plate comprises a plurality of adjusting plates, the adjusting plates are provided with connecting components connected with the base plate.
5. The sampling mold tooling of claim 1, wherein: The cutter has a sandglass-shaped structure.
6. The sampling mold tool of claim 1, wherein: A support frame is further provided, the support frame is provided with a pressing plate assembly capable of reciprocating along the z-axis direction, and the base plate is suction-connected to the bottom of the pressing plate assembly.
7. The sampling mold tool of claim 6, wherein: The pressing plate assembly comprises a driving component and a pressing plate, the driving component is used for driving the pressing plate to move, and a pressure sensor is arranged between the pressing plate and the driving component.
8. The sampling mold tool of claim 6, wherein: The support frame is further provided with a guide component, the guide component is used for guiding the movement of the pressing plate.
9. The sampling mold tool of claim 7, wherein: The bottom of the pressing plate is provided with a vacuum suction platform, and the base plate is arranged on the pressing plate through the vacuum suction platform.