Boxing detection equipment
By using the movable support base and the vertically staggered layout of the testing device in the battery pack, the problems of low compatibility and efficiency in battery pack production are solved, enabling simultaneous testing and assembly, improving production efficiency and equipment space utilization, and reducing costs.
Patent Information
- Application Number
- CN202520340246.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The existing battery pack production process suffers from compatibility issues, low production efficiency, and high equipment costs. In particular, the battery pack assembly process requires phased testing and assembly, which leads to longer production cycles and increased space requirements.
An in-box inspection device was designed, which adopts a vertically staggered layout of movable support base and inspection device. The support base has an adjustable support range, and the inspection device moves on a plane that is relatively parallel to the plane of the fixed device, realizing synchronous inspection and assembly. A positioning module and a displacement drive device are used to ensure accurate positioning and movement.
It enables compatibility testing of battery pack housings of different sizes, shortens production cycle time, improves production efficiency, reduces equipment costs and space occupation, and ensures the comprehensiveness and accuracy of testing.
Smart Images

Figure CN223857366U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery manufacturing, in particular to a box-in detection equipment. BACKGROUND
[0002] In the field of modern battery technology, battery packs, as the core components of energy storage and power supply, their performance and safety are crucial for the stable operation of the entire system. Battery packs are usually composed of multiple cells, which are installed inside a housing and fixed by filling glue or cotton and other materials to ensure the stability of the cells during transportation and use. In order to ensure the safety performance of the battery pack, it must be strictly tested during the assembly process of the battery pack.
[0003] However, in the current battery pack production process, there are several technical challenges:
[0004] 1. The volume or size of the battery pack varies due to different production batches, which leads to significant compatibility problems during assembly.
[0005] 2. In the traditional battery pack assembly process, detection and assembly are carried out in stages. This stage-by-stage design increases the production rhythm of the battery pack, leading to a longer production cycle and reducing production efficiency.
[0006] 3. Due to the large volume of the battery pack housing, the conventional detection method requires separate settings for box-in detection and assembly processes. This separate setting requires additional equipment and space to complete the detection work, thereby increasing equipment costs and production space occupation.
[0007] In summary, the current battery pack production technology faces challenges in compatibility, production efficiency, and cost control while ensuring product performance and safety. Therefore, it is particularly urgent to develop a new battery pack detection and assembly technology that can effectively solve these problems. CONTENT OF THE INVENTION
[0008] Therefore, the purpose of the present application is to provide a box-in detection equipment to improve the compatibility, production efficiency, and cost control problems existing in the current battery pack production.
[0009] To achieve the above technical purpose, the present application provides a box-in detection equipment, comprising a rack, a fixing device, and a detection device;
[0010] The fixing device comprises a first support seat and a second support seat;
[0011] The first support seat and the second support seat are installed on the rack and are arranged in parallel and spaced apart in a first straight line direction;
[0012] The first support base and / or the second support base are movably arranged in the first linear direction;
[0013] The detection device is mounted on the rack and located in a plane parallel to the plane where the fixing device is located;
[0014] The detection device is movably arranged in a second linear direction;
[0015] The first linear direction and the second linear direction are perpendicular to each other in the projection of the same plane.
[0016] Further, the first support base is provided with a first positioning module;
[0017] The second support base is provided with a second positioning module opposite to the first positioning module;
[0018] The first positioning module and the second positioning module are provided with positioning structures on the side facing each other.
[0019] Further, the positioning structure includes a stepped portion and / or a clamping groove portion.
[0020] Further, the first support base is fixed to one side edge of the top of the rack;
[0021] The second support base is slidably mounted on the top of the rack.
[0022] Further, the two ends of the second support base are connected with first sliding members;
[0023] The top of the rack is provided with second sliding members in sliding cooperation with the first sliding members.
[0024] Further, the first sliding members are sliding blocks;
[0025] The second sliding members are sliding rails.
[0026] Further, the rack is provided with a displacement driving device;
[0027] The displacement driving device is connected with the detection device and used to drive the detection device to move in the second linear direction.
[0028] Further, the displacement driving device is a linear module.
[0029] Further, the detection device includes a carrier and at least one detector;
[0030] The detector is mounted on the top of the carrier.
[0031] Further, the detector is a vision module;
[0032] The detectors are multiple and uniformly spaced along the first straight line direction.
[0033] From the above technical solutions, the in-box detection equipment designed in the application has the following beneficial effects:
[0034] 1. The first support seat and / or the second support seat are designed to be movable, which can flexibly adjust the support range, thereby realizing the compatibility detection or assembly fixing of battery pack boxes of different sizes.
[0035] 2. The moving direction of the detection device is perpendicular to the projection of the moving direction of the first support seat or the second support seat on the same plane, which ensures that the compatible battery pack boxes can be fully detected.
[0036] 3. The detection device is arranged on a plane parallel to the plane where the fixing device is located, which can realize space utilization of the equipment, and can also simultaneously detect and assemble inside and outside the battery pack box, thereby shortening the production rhythm of the battery pack. BRIEF DESCRIPTION OF DRAWINGS
[0037] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0038] Figure 1 It is a structural schematic view of an in-box detection equipment provided in the application;
[0039] Figure 2 It is a structural schematic view of a detection device and a displacement driving device of an in-box detection equipment provided in the application;
[0040] Figure 3 It is a structural schematic view of a second support seat with a second positioning module of an in-box detection equipment provided in the application;
[0041] In the figure: 1, fixing device; 11, first support seat; 12, second support seat; 21, first positioning module; 211, positioning structure; 22, second positioning module; 3, detection device; 31, carrier; 32, detector; 41, first sliding member; 42, second sliding member; 5, displacement driving device; 6, rack. DETAILED DESCRIPTION
[0042] The technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0043] In the description of the embodiments of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0044] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be replaceably connected, or it can be integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0045] The embodiments of the present application disclose a box-in detection device.
[0046] Please refer to Figure 1 An embodiment of the box-in detection device provided in the embodiments of the present application includes:
[0047] The rack 6, the fixing device 1 and the detection device 3. The rack 6 is a supporting structure of the entire box-in detection device, and the specific structure can be designed according to actual needs.
[0048] The fixing device 1 includes a first support seat 11 and a second support seat 12 for supporting and fixing the battery pack box body; the first support seat 11 and the second support seat 12 are installed on the rack 6 and are arranged in parallel and spaced apart in the first straight line direction; the first support seat 11 and / or the second support seat 12 are movably arranged in the first straight line direction.
[0049] The detection device 3 is mounted on the frame 6 and located on a plane relatively parallel to the plane of the fixing device 1; the detection device 3 is movably arranged in the second straight direction; the projections of the first straight direction and the second straight direction onto the same plane are perpendicular to each other. Taking the horizontally movable arrangement of the detection device 3 and the fixing device 1 as an example, the first straight direction can be regarded as the width direction of the frame 6, and the second straight direction can be regarded as the length direction of the frame; correspondingly, the detection device 3 is specifically arranged below the fixing device 1.
[0050] The in-box inspection equipment designed in this application has the following beneficial effects:
[0051] 1. The first support base 11 and / or the second support base 12 in this design adopt a movable design. This design allows the support base to flexibly adjust its support range, thereby adapting to battery pack housings of different sizes. The purpose of this design is to achieve compatibility testing or assembly fixation of battery pack housings of various sizes.
[0052] 2. The movement direction of the detection device 3 is designed to be perpendicular to the projection of the movement direction of the first support 11 or the second support 12 onto the same plane, forming an interlaced layout. This design ensures that the detection device 3 can perform comprehensive testing on compatible battery pack housings, regardless of the size and shape of the battery pack housing, ensuring the accuracy and comprehensiveness of the testing.
[0053] 3. The testing device 3 is positioned on a plane parallel to the plane of the fixing device 1. This design maximizes the use of equipment space and allows for simultaneous testing and assembly both inside and outside the battery pack housing. This design significantly shortens the battery pack production cycle, improves production efficiency, and ensures battery pack quality.
[0054] The above is Embodiment 1 of an in-box inspection device provided in this application. The following is Embodiment 2 of an in-box inspection device provided in this application. Please refer to the following for details. Figures 1 to 3 .
[0055] Based on the solution of Embodiment 1 above:
[0056] Furthermore, such as Figure 1 As shown, the first support base 11 is equipped with a first positioning module 21; the second support base 12 is equipped with a second positioning module 22 that is opposite to the first positioning module 21; a positioning structure 211 is provided on the side of the first positioning module 21 and the second positioning module 22 facing each other.
[0057] This design enables the first support seat 11 and the second support seat 12 to accurately position the battery pack box, ensuring its stability and accuracy during detection or assembly. The design of the positioning structure 211 can be adjusted according to the specific shape and size of the battery pack box to achieve optimal positioning. Through the cooperation of the first positioning module 21 and the second positioning module 22, the accuracy and reliability of positioning can be further improved, ensuring that the battery pack box does not deviate or shake during detection or assembly.
[0058] Further, as shown in Figure 1 , the positioning structure 211 includes a stepped portion and / or a clamping groove portion, and the first positioning module 21 and the second positioning module 22 are oppositely arranged on the positioning structure 211, i.e., the stepped portion and / or the clamping groove portion are oppositely arranged. The design of the stepped portion and the clamping groove portion can be customized according to the shape and size of the battery pack box to ensure that the battery pack box can be firmly fixed on the support seat. The stepped portion can provide different height support points, while the clamping groove portion can match the specific structure on the battery pack box, achieving more accurate positioning and fixing. This design not only improves the compatibility of the equipment for different sizes of battery pack boxes, but also enhances the stability and accuracy of the equipment during detection or assembly.
[0059] Further, as shown in Figure 1 , the first support seat 11 is fixed on one side edge of the top of the rack 6; the second support seat 12 is slidingly installed on the top of the rack 6. This design makes the position of the first support seat 11 fixed, while the second support seat 12 can be flexibly adjusted in position as needed. This flexibility not only improves the adaptability of the equipment for different sizes of battery pack boxes, but also makes the equipment more convenient and efficient during operation. By slidingly installing the second support seat 12, the distance between the first support seat 11 and the second support seat 12 can be easily adjusted to meet the support needs of battery pack boxes of different sizes. At the same time, compared with the mode of both support seats being movably arranged, this design also reduces the operation difficulty and cost.
[0060] Further, as shown in Figure 1 and Figure 3 , the two ends of the second support are connected with the first sliding member 41; the top of the rack 6 is installed with the second sliding member 42 which slidingly cooperates with the first sliding member 41. This sliding cooperation design makes the movement of the second support seat 12 on the rack 6 more stable and smooth. The close cooperation between the first sliding member 41 and the second sliding member 42 not only ensures the stability of the second support seat 12 during sliding, but also effectively prevents its shaking or deviation during work. This design further improves the accuracy and reliability of the equipment during detection or assembly. At the same time, the use of sliding members also makes the position adjustment of the second support seat 12 more simple and fast, thereby improving the efficiency and convenience of the equipment.
[0061] Further, as shown in Figure 3 , the first sliding member 41 is a sliding block; and the second sliding member 42 is a sliding rail.
[0062] The cooperation design of the sliding block and the sliding rail not only has the advantages of simple structure, easy manufacturing and maintenance, but also can realize the stable sliding of the second support seat 12 while ensuring the accuracy. The design of the sliding block can choose appropriate materials and sizes according to actual needs to ensure its smooth movement on the sliding rail. The sliding rail provides stable support and guidance, so that the second support seat 12 can maintain straight-line motion during sliding and will not deviate or shake. This design not only improves the stability and reliability of the equipment, but also enables the equipment to maintain good performance during long-term use.
[0063] Further, as shown in Figure 1 and Figure 2 , the rack 6 is installed with a displacement driving device 5; the displacement driving device 5 is connected with the detection device 3 and used to drive the detection device 3 to move in the second linear direction.
[0064] The use of the displacement driving device 5 enables the detection device 3 to move flexibly in the second linear direction as needed, thereby realizing comprehensive detection of the battery pack box. This design not only improves the efficiency and accuracy of detection, but also makes the equipment more flexible and convenient when adapting to different sizes of battery pack boxes. The displacement driving device 5 can choose appropriate types and specifications according to actual needs to ensure its stability and reliability during work.
[0065] Further, as shown in Figure 2 , the displacement driving device 5 is a linear module.
[0066] The design of the linear module has the characteristics of high precision, high stability and easy control, so that the detection device 3 can maintain accurate positioning and stable motion trajectory during movement. Through the driving of the linear module, the detection device 3 can accurately move to the specified position and perform detailed detection of the battery pack box. This design not only improves the accuracy and efficiency of detection, but also ensures the stability and reliability of the equipment during long-term use. At the same time, the use of the linear module also makes the maintenance and maintenance of the equipment more simple and convenient, reducing the operating cost of the equipment.
[0067] Further, as shown in Figure 1 and Figure 2 Figure 2 , the detection device 3 is specifically installed at the bottom of the rack 6 and includes a carrier 31 and at least one detector 32; the detector 32 is installed at the top of the carrier 31.
[0068] The carrier 31 serves as the mounting platform for the detector 32, and can be made of appropriate materials and structures to ensure its load-bearing capacity and stability according to actual needs. The detector 32 is responsible for detecting the battery pack box, and can be selected from appropriate types and specifications, such as visual modules, according to specific detection needs. By mounting the detector 32 on the top of the carrier 31, comprehensive detection of the battery pack box can be achieved, regardless of its size and shape changes, to ensure the accuracy and comprehensiveness of the detection. At the same time, the design of the carrier 31 and the detector 32 can also be customized according to needs to meet the specific needs of different customers.
[0069] Further, the detector 32 is multiple (for example, three), uniformly spaced along the first linear direction.
[0070] The arrangement of multiple detectors 32 can further improve the efficiency and accuracy of detection. By uniformly spacing the detectors 32 along the first linear direction, the different parts of the battery pack box can be detected simultaneously, thereby achieving comprehensive coverage of the entire battery pack box. This design not only improves the speed of detection, but also ensures the accuracy and consistency of detection. At the same time, the use of multiple detectors 32 also makes the device more flexible and convenient in adapting to battery pack boxes of different sizes and shapes, further enhancing the compatibility and practicality of the device.
[0071] The above describes in detail a kind of in-box detection equipment provided by the present application, for the general technical personnel in the field, according to the idea of the embodiment of the present application, there will be changes in specific implementation and application range, as described above, the content of the specification should not be understood as the limitation of the present application.
Claims
1. An in-box detection apparatus, characterized by, The device comprises a rack (6), a fixing device (1) and a detection device (3); The fixing device (1) comprises a first support base (11) and a second support base (12); The first support base (11) and the second support base (12) are installed on the rack (6) and are arranged in parallel in a first linear direction; The first support base (11) and / or the second support base (12) are movably arranged in the first linear direction; The detection device (3) is installed on the rack (6) and is located in a plane parallel to the plane where the fixing device (1) is located; The detection device (3) is movably arranged in a second linear direction; The first linear direction and the second linear direction are perpendicular to each other in the projection of the same plane.
2. The case-in detection apparatus according to claim 1, wherein The first support base (11) is provided with a first positioning module (21); The second support base (12) is provided with a second positioning module (22) arranged opposite to the first positioning module (21); The first positioning module (21) and the second positioning module (22) are provided with a positioning structure (211) on the side facing each other.
3. An infeed detection apparatus according to claim 2, wherein, The positioning structure (211) comprises a stepped portion and / or a clamping groove portion.
4. The case-in detection apparatus according to claim 1, wherein The first support base (11) is fixed to one side edge of the top of the rack (6); The second support base (12) is slidably installed on the top of the rack (6).
5. An infeed detection apparatus according to claim 4, wherein, The two ends of the second support are connected with a first sliding piece (41); The top of the rack (6) is provided with a second sliding piece (42) in sliding cooperation with the first sliding piece (41).
6. An infeed detection apparatus according to claim 5, wherein, The first sliding piece (41) is a sliding block; The second sliding piece (42) is a sliding rail.
7. The case entry detection apparatus according to claim 1, wherein The rack (6) is provided with a displacement driving device (5); The displacement driving device (5) is connected with the detection device (3) and is used to drive the detection device (3) to move in the second linear direction.
8. An infeed detection apparatus according to claim 7, wherein, The displacement driving device (5) is a linear module.
9. The case entry detection apparatus according to claim 1, wherein The detection device (3) comprises a carrier (31) and at least one detector (32); The detector (32) is installed on the top of the carrier (31).
10. An infeed detection apparatus according to claim 9, wherein, The detector (32) is a visual module; The detector (32) is a plurality of detectors, which are uniformly and evenly distributed along the first linear direction.