Beverage sterilization and color fixation equipment

By combining steam heating and rapid cooling with cooling water, the problems of high energy consumption and browning in existing beverage sterilization and color-fixing equipment are solved, achieving a high-efficiency and low-energy-consumption sterilization and color-fixing effect.

CN223860111UActive Publication Date: 2026-02-03SHANDONG JINGYING ENGINEERING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520296933.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-02-03
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing beverage sterilization and color-fixing equipment is energy-intensive, easily damages the original flavor and nutritional components of beverages, and prolonged heating leads to browning reactions, affecting the color-fixing effect.

Method used

The system employs steam heating combined with a shell-and-tube heat exchanger to sterilize and fix the color of beverages using steam, and then rapidly cools them down with cooling water to ensure that the beverages do not undergo browning reactions and reduce energy consumption.

Benefits of technology

It achieves efficient sterilization and color fixation, preserving the original flavor and nutrients of the beverage, while reducing energy consumption and avoiding browning reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses beverage sterilization and color fixation equipment which comprises a sterilization tank and a tubular heat exchanger, a bottom discharge port of the sterilization tank is connected with one end of a sterilization feed pipe, and the other end of the sterilization feed pipe is connected with a tube pass inlet of the tubular heat exchanger; a tube pass outlet of the tubular heat exchanger is connected with one end of a sterilization return pipe, and the other end of the sterilization return pipe is connected with a return port of the sterilization tank; a shell pass inlet of the tubular heat exchanger is connected with a steam inlet pipe, and a shell pass outlet of the tubular heat exchanger is connected with a steam drain pipe; the shell pass outlet of the tube type heat exchanger is further connected with a cooling water inlet pipe, and the shell pass inlet of the tube type heat exchanger is further connected with a cooling water outlet pipe. Beverages are sterilized and subjected to color fixation in a steam heating mode, rapid cooling is achieved through cooling water, it is guaranteed that the beverages are not subjected to browning reaction due to too long heating time while sufficient sterilization and color fixation of the beverages are guaranteed, energy consumption is low, and the color fixation effect is good.
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Description

Technical Field

[0001] This utility model relates to a beverage sterilization and color-fixing device, belonging to the field of beverage production technology. Background Technology

[0002] Sterilization and color fixation are crucial steps in beverage production. Beverages contain nutrients such as carbohydrates, proteins, and vitamins, which are conducive to the growth and reproduction of microorganisms. To ensure the stability of the taste and flavor of beverages throughout their shelf life, sterilization is essential during production. Color fixation primarily refers to maintaining the original color of the beverage during processing. Color fixation is significant for enhancing the visual appeal and consumer acceptance of beverages.

[0003] However, existing beverage sterilization and color-fixing equipment consumes a lot of energy during operation, increasing production costs and easily damaging the original flavor substances and nutrients of beverages. Beverages will undergo browning reactions during prolonged heating, which will affect the color-fixing effect.

[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] This invention addresses the shortcomings of the prior art by providing a beverage sterilization and color-fixing device. It sterilizes and fixes beverages by heating with steam and rapidly cools them with cooling water. This ensures that the beverages are fully sterilized and fixed in color while preventing browning due to excessive heating time. It has low energy consumption and good color-fixing effect.

[0006] To solve the above technical problems, the present invention adopts the following technical solution:

[0007] A beverage sterilization and color-fixing device includes a sterilization tank and a shell-and-tube heat exchanger. The bottom outlet of the sterilization tank is connected to one end of a sterilization feed pipe, and the other end of the sterilization feed pipe is connected to the tube-side inlet of the shell-and-tube heat exchanger. The tube-side outlet of the shell-and-tube heat exchanger is connected to one end of a sterilization reflux pipe, and the other end of the sterilization reflux pipe is connected to the reflux port of the sterilization tank. The shell-side inlet of the shell-and-tube heat exchanger is connected to a steam inlet pipe, and the shell-side outlet of the shell-and-tube heat exchanger is connected to a steam drain pipe. The shell-side outlet of the shell-and-tube heat exchanger is also connected to a cooling water inlet pipe, and the shell-side inlet of the shell-and-tube heat exchanger is also connected to a cooling water outlet pipe.

[0008] Furthermore, an air filter is installed on the top of the sterilization tank.

[0009] Furthermore, a circulation pump is installed on the sterilization feed pipe.

[0010] Furthermore, the sterilization feed pipe is connected to the raw liquid feed pipe, and the connection point is located on the pipeline between the circulating pump and the shell and tube heat exchanger.

[0011] Furthermore, the sterilization feed pipe is also connected to the finished product discharge pipe, and the connection point is located on the pipeline between the circulating pump and the shell and tube heat exchanger.

[0012] Furthermore, a compressed air inlet pipe is connected to the top of the inner cavity of the shell-and-tube heat exchanger.

[0013] Furthermore, a cleaning liquid supply pipe A is connected to the top of the inner cavity of the sterilization tank, and a cleaning ball is installed at the end of the cleaning liquid supply pipe A; a cleaning liquid supply pipe B is connected to the finished product discharge pipe.

[0014] Furthermore, a cleaning solution return pipe is connected to the sterilization return pipe.

[0015] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:

[0016] The beverage enters the tube side of the tubular heat exchanger from the raw liquid inlet pipe and circulates between the tube side and the inner cavity of the sterilization tank. During the circulation process, steam enters the shell side of the tubular heat exchanger and uses steam heating to sterilize and fix the circulating beverage, while retaining the original flavor substances and nutrients of the beverage. It has high sterilization temperature, low energy consumption and good color fixation effect.

[0017] After the beverage is sterilized, cooling water enters the shell side of the shell-and-tube heat exchanger. Under the action of the cooling water, the beverage is rapidly cooled, ensuring that it is fully sterilized and color-fixed while preventing browning due to excessive heating time.

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] In the diagram, 1-sterilization tank, 2-shell and tube heat exchanger, 3-sterilization feed pipe, 4-sterilization return pipe, 5-steam inlet pipe, 6-steam drain pipe, 7-cooling water inlet pipe, 8-cooling water outlet pipe, 9-stock solution inlet pipe, 10-finished product outlet pipe, 11-compressed air inlet pipe, 12-cleaning fluid supply pipe A, 13-cleaning fluid supply pipe B, 14-cleaning fluid return pipe, 15-circulation pump, 16-air filter. Detailed Implementation

[0021] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0022] like Figure 1 As shown, this utility model provides a beverage sterilization and color-fixing device, including a sterilization tank 1 and a tubular heat exchanger 2, with an air filter 16 installed on the top of the sterilization tank 1.

[0023] The bottom outlet of the sterilization tank 1 is connected to one end of the sterilization feed pipe 3, and the other end of the sterilization feed pipe 3 is connected to the tube inlet of the shell and tube heat exchanger 2. A circulation pump 15 is installed on the sterilization feed pipe 3.

[0024] The tube-side outlet of the shell-and-tube heat exchanger 2 is connected to one end of the sterilization reflux pipe 4, and the other end of the sterilization reflux pipe 4 is connected to the reflux port of the sterilization tank 1.

[0025] The circulating pump 15 provides power for the flow of the raw liquid, causing the raw liquid to circulate between the tube side of the tubular heat exchanger 2 and the inner cavity of the sterilization tank 1. The raw liquid is sterilized and fixed in color during the circulation process.

[0026] The sterilization feed pipe 3 is connected to the raw liquid feed pipe 9, and the connection point is located on the pipeline between the circulating pump 15 and the shell and tube heat exchanger 2.

[0027] The shell-side inlet of the tubular heat exchanger 2 is connected to the steam inlet pipe 5, and the shell-side outlet of the tubular heat exchanger 2 is connected to the steam drain pipe 6. Steam heating is used to sterilize and fix the beverage circulating within the tubes of the tubular heat exchanger 2.

[0028] The shell-side outlet of the tubular heat exchanger 2 is also connected to the cooling water inlet pipe 7, and the shell-side inlet of the tubular heat exchanger 2 is also connected to the cooling water outlet pipe 8. The cooling water heat exchange method rapidly cools the beverage circulating within the tubes of the tubular heat exchanger 2 after sterilization, ensuring that the beverage does not undergo browning due to excessive heating time.

[0029] The sterilization feed pipe 3 is also connected to the finished product discharge pipe 10, and the connection point is located on the pipeline between the circulating pump 15 and the shell and tube heat exchanger 2.

[0030] The top of the inner cavity of the tubular heat exchanger 2 is connected to a compressed air inlet pipe 11.

[0031] The sterilization tank 1 is connected to the top of the inner cavity of the cleaning liquid supply pipe A12, and a cleaning ball is installed at the end of the cleaning liquid supply pipe A12; the finished product discharge pipe 10 is connected to the cleaning liquid supply pipe B13; and the sterilization return pipe 4 is connected to the cleaning liquid return pipe 14.

[0032] The cleaning fluid flows into the circulation system from the cleaning fluid supply pipe A12 and the cleaning fluid supply pipe B13, and cleans the inner wall of the sterilization tank 1, the tube side of the shell and tube heat exchanger 2, and the inside of the pipeline. After cleaning, it is output through the cleaning fluid return pipe 14.

[0033] The specific working principle of this utility model is as follows:

[0034] The beverage enters the tubular heat exchanger 2 from the inlet pipe 9 and circulates between the tube side and the inner cavity of the sterilization tank 1. During this circulation, steam enters the shell side of the tubular heat exchanger 2, using steam heating to sterilize and fix the circulating beverage, while preserving its original flavor and nutrients. This method features high sterilization temperature, low energy consumption, and excellent color fixation. After sterilization, cooling water enters the shell side of the tubular heat exchanger 2, rapidly cooling the beverage to ensure thorough sterilization and color fixation while preventing browning due to prolonged heating.

[0035] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.

Claims

1. A beverage sterilization and color-fixing device, characterized in that: The device includes a sterilization tank (1) and a shell-and-tube heat exchanger (2). The bottom outlet of the sterilization tank (1) is connected to one end of the sterilization feed pipe (3), and the other end of the sterilization feed pipe (3) is connected to the tube inlet of the shell-and-tube heat exchanger (2). The tube outlet of the shell-and-tube heat exchanger (2) is connected to one end of the sterilization reflux pipe (4), and the other end of the sterilization reflux pipe (4) is connected to the reflux port of the sterilization tank (1). The shell inlet of the shell-and-tube heat exchanger (2) is connected to the steam inlet pipe (5), and the shell outlet of the shell-and-tube heat exchanger (2) is connected to the steam drain pipe (6). The shell outlet of the shell-and-tube heat exchanger (2) is also connected to the cooling water inlet pipe (7), and the shell inlet of the shell-and-tube heat exchanger (2) is also connected to the cooling water outlet pipe (8).

2. The beverage sterilization and color-fixing equipment as described in claim 1, characterized in that: An air filter (16) is installed on the top of the sterilization tank (1).

3. The beverage sterilization and color-fixing equipment as described in claim 1, characterized in that: A circulation pump (15) is installed on the sterilization feed pipe (3).

4. The beverage sterilization and color-fixing equipment as described in claim 3, characterized in that: The sterilization feed pipe (3) is connected to the raw liquid feed pipe (9), and the connection point is located on the pipeline between the circulating pump (15) and the shell and tube heat exchanger (2).

5. The beverage sterilization and color-fixing equipment as described in claim 4, characterized in that: The sterilization feed pipe (3) is also connected to the finished product discharge pipe (10), and the connection point is located on the pipeline between the circulating pump (15) and the shell and tube heat exchanger (2).

6. The beverage sterilization and color-fixing equipment as described in claim 1, characterized in that: The top of the inner cavity of the tube heat exchanger (2) is connected to a compressed air inlet pipe (11).

7. The beverage sterilization and color-fixing equipment as described in claim 5, characterized in that: The sterilization tank (1) has a cleaning liquid supply pipe A (12) connected to the top of its inner cavity, and a cleaning ball is installed at the end of the cleaning liquid supply pipe A (12); the finished product discharge pipe (10) is connected to a cleaning liquid supply pipe B (13).

8. The beverage sterilization and color-fixing equipment as described in claim 7, characterized in that: The sterilization return pipe (4) is connected to the cleaning solution return pipe (14).