Organic solvent recovery device
By designing an organic solvent recovery device and utilizing a combination of a stirring shaft and a turbine fan, full contact between the solvent and the catalyst and efficient condensation of the vapor are achieved, solving the problems of low distillation recovery efficiency and catalyst adhesion, and improving the overall recovery efficiency and ease of cleaning.
Patent Information
- Application Number
- CN202520456894.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing distillation recovery equipment exhibits varying vapor condensation rates when processing organic solvents of different concentrations and compositions, resulting in low recovery efficiency. Furthermore, the adhesion of catalyst to waste residue negatively impacts the efficiency of the catalytic reaction.
Design an organic solvent recovery device that uses a stirring shaft to synchronously drive a spiral stirrer and a turbine fan to achieve full contact between the solvent and the catalyst. The device also uses negative pressure to extract vapor for condensation and combines a tilting motor to safely tilt the tank for easy cleaning.
It improves distillation recovery efficiency, reduces steam residence time, enhances catalytic reaction effect, facilitates waste residue cleaning, and enables automated control.
Smart Images

Figure CN223861346U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of solvent recovery equipment technology, and more specifically, to an organic solvent recovery device. Background Technology
[0002] Industrial production generates a large amount of waste solvents, which contain organic solvents with recycling value. Existing methods for recycling organic solvents mainly include distillation catalysis, adsorption recovery, microbial treatment, and low-temperature plasma treatment. Among these, distillation catalysis is suitable for treating high-concentration organic solvents. It involves adding a catalyst to high-concentration waste solvents and heating the waste solvent by distillation to generate vapor. The organic solvents are then obtained by condensing the vapors.
[0003] Existing distillation recovery equipment often has unsatisfactory vapor collection effects during the distillation process. Due to the varying concentrations and compositions of organic solvents in the waste solvent, and the different boiling points of various organic solvents, the vapor condensation rates of different solvents also differ, resulting in low recovery efficiency. Therefore, a catalyst needs to be added. However, in the later stages of distillation, the waste solvent produces excessive solid waste residue after being catalyzed. The waste residue adheres to the catalyst, affecting the catalytic interaction between the catalyst and the waste solvent, leading to a decrease in the efficiency of the catalytic reaction and a decline in the overall recovery efficiency.
[0004] Therefore, we propose an organic solvent recovery device to solve the existing problems. Utility Model Content
[0005] The purpose of this invention is to provide an organic solvent recovery device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an organic solvent recovery device, comprising a support frame, a housing mounted on the support frame, a cooling tank and a distillation tank arranged side by side on the housing, a condenser tube in the cooling tank, a vessel in the distillation tank, a sealing assembly mounted on the top of the vessel, a stirring motor mounted above the sealing assembly, the output end of the stirring motor passing through the sealing assembly and connected to a stirring shaft, the stirring shaft driving a suction assembly and a stirring paddle from top to bottom along the axis, one end of the suction assembly passing through the side wall of the vessel and communicating with the condenser tube, and a tilting motor mounted on the support frame, the tilting motor passing through the support frame and drivenly connected to the housing.
[0007] Preferably, the space between the tank and the distillation chamber is filled with a heat-conducting agent and a heating component, the space between the cooling chamber and the condenser is filled with a coolant, the bottom of the cooling chamber is equipped with a solvent outlet connected to the condenser, and the cooling chamber is equipped with a pressure gauge connected to the condenser.
[0008] Preferably, the sealing assembly is an end cap that can be detachably covered on the top of the tank, the suction assembly includes a turbine shroud, one side of the top of the turbine shroud is fixedly connected to the bottom of the end cap, one end of the bottom of the turbine shroud is provided with an air inlet, the side end of the turbine shroud is provided with a second connecting pipe that communicates with the air inlet, and a turbine fan is installed inside the turbine shroud.
[0009] Preferably, the side wall of the tank is provided with a first connecting pipe that penetrates the tank, and the second connecting pipe is detachably connected to one end of the first connecting pipe located inside the tank, and the other end of the first connecting pipe passes through the tank and is connected to the condenser pipe.
[0010] Preferably, the stirring shaft passes through the turbine fan and is connected to the turbine fan drive.
[0011] Preferably, one end of the stirring paddle is fixedly connected to the stirring shaft, and the stirring paddle extends spirally downward along the shaft of the stirring shaft.
[0012] Preferably, the end cap is equipped with a plurality of equidistant connecting rings.
[0013] Preferably, a rotating shaft is fixedly installed at both ends of the housing, the rotating shaft is rotatably connected to the bracket, the other end of the rotating shaft passes through the bracket and is connected to the output end of the tilting motor, and a support connection component is also provided between the bracket and the housing.
[0014] Preferably, the support connection assembly includes a first cylinder and a second cylinder arranged perpendicularly to each other. One end of the first cylinder and the second cylinder are fixedly connected to the bracket. The output end of the first cylinder is fixed to the front side wall of the housing, and the output end of the second cylinder is fixed to the rear side wall of the housing.
[0015] Preferably, a control component is installed at the front end of the housing, and the control component is electrically connected to the pressure gauge, the tilting motor, and the stirring motor.
[0016] The organic solvent recovery device provided by this utility model has the following advantages compared with the prior art: This utility model sets up a stirring shaft to synchronously drive the spiral agitator and the turbine fan to rotate, so that the stirring of the solvent in the reaction and the extraction of vapor are carried out simultaneously, so that the catalyst and the waste solvent can fully contact and react. During stirring, the negative pressure generated by the turbine fan accelerates the extraction of vapor from the tank for condensation, reducing the residence time of vapor in the tank and improving the overall efficiency of distillation recovery. At the same time, a tilting motor and a supporting connection assembly are set up to realize the safe tilting of the tank and facilitate the cleaning of the tank. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural schematic diagram of the present invention (second perspective).
[0019] Figure 3 This is a schematic diagram of the internal structure of the present invention;
[0020] Figure 4 This is a schematic diagram showing the connection relationship between the sealing component, stirring motor, and suction component of this utility model;
[0021] Figure 5 For the present utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0022] In the diagram: 1. Box body; 11. Cooling box; 111. Condenser pipe; 112. Solvent outlet; 113. Coolant; 114. Condenser inlet; 12. Distillation box; 121. Heating agent; 2. Support frame; 3. Support connection assembly; 31. First cylinder; 32. Second cylinder; 4. Tilting motor; 41. Rotating shaft; 5. Tank body; 51. First connecting pipe; 6. Sealing assembly; 61. Stirring motor; 62. Connecting ring; 63. End cap; 64. Turbine cover; 641. Second connecting pipe; 642. Air inlet; 65. Turbine fan; 66. Stirring shaft; 661. Blade; 7. Pressure gauge; 8. Control assembly. Detailed Implementation
[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0024] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0025] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0026] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0027] In addition, the term "multiple" should mean two or more.
[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments. Example
[0029] like Figures 1 to 5 As shown, an organic solvent recovery device includes a support 2, on which a housing 1 is mounted. The housing 1 has a cooling tank 11 and a distillation tank 12 arranged side-by-side. The cooling tank 11 contains a condenser pipe 111. The distillation tank 12 contains a vessel 5. A sealing assembly 6 is mounted on the top of the vessel 5. A stirring motor 61 is mounted above the sealing assembly 6. The output end of the stirring motor 61 passes through the sealing assembly 6 and is connected to a stirring shaft 66. The stirring shaft 66 drives a suction assembly and a stirring paddle 661 along its axis from top to bottom. One end of the suction assembly passes through the side wall of the vessel 5 and communicates with the condenser pipe 111. A tilting motor 4 is mounted on the support 2 and is driven through the support 2 and connected to the housing 1. During use, [the device is used to] [connect the cooling tank 111 to the distillation tank 1]. The distillation tank 12 heats the tank 5, causing the waste solvent inside the tank 5 to generate vapor. The cooling tank 11 has a built-in condenser 111 for cooling the vapor. The top of the tank 5 has a sealing assembly 6 for sealing the tank 5. A stirring motor 61 is installed on the sealing assembly 6. The motor output end passes through the sealing assembly 6 and is connected to the stirring shaft 66. A suction assembly and a stirring paddle 661 are connected from top to bottom on the shaft. One end of the suction assembly is connected to the condenser 111 for collecting vapor and transporting it to the condenser 111. A tilting motor 4 is installed on the support 2. The motor passes through the support 2 and is connected to the tank 1 for driving the tank 1 to tilt. After the distillation recovery is completed, the tank 5 is cleaned to remove the waste residue generated after the reaction in the tank 5.
[0030] Furthermore, a heat-conducting agent 121 and a heating component are filled between the tank 5 and the distillation tank 12, and a coolant is filled between the cooling tank 11 and the condenser tube 111. A solvent outlet 112 connected to the condenser tube 111 is installed at the bottom of the cooling tank 11. A pressure gauge 7 connected to the condenser tube 111 is installed on the cooling tank 11. In use, the heat-conducting agent 121 and the heating component are filled between the tank 5 and the distillation tank 12. The heating component heats the tank 5 and the internal solvent and catalyst. The heat-conducting agent 121 ensures the heat transfer effect and promotes the evaporation and vaporization of the solvent. The coolant between the cooling tank 11 and the condenser tube 111 enhances the cooling effect of the condenser tube 111. The solvent outlet 112 at the bottom of the cooling tank 11 is connected to the condenser tube 111 and is used to discharge the condensed solvent. The pressure gauge 7 on the cooling tank 11 monitors the pressure inside the condenser tube 111.
[0031] Furthermore, the sealing assembly 6 is an end cap 63 that is detachably covered on the top of the tank 5. The suction assembly includes a turbine shroud 64. One side of the top of the turbine shroud 64 is fixedly connected to the bottom of the end cap 63. One end of the bottom of the turbine shroud 64 is provided with an air inlet 642. The side end of the turbine shroud 64 is provided with a second connecting pipe 641 that connects to the air inlet 642. A turbine fan 65 is installed inside the turbine shroud 64. When in use, the stirring shaft 66 rotates, which drives the turbine fan 65 to rotate, generating negative pressure. This causes the vapor in the tank 5 to be sucked into the turbine shroud 64 of the suction assembly through the air inlet 642 and the second connecting pipe 641, and then sent to the condenser pipe 111 for cooling through the second connecting pipe 641 on the side end of the turbine shroud 64.
[0032] Furthermore, a first connecting pipe 51 is provided on the side wall of the tank body 5, and a second connecting pipe 641 is detachably connected to one end of the first connecting pipe 51 located inside the tank body 5. The other end of the first connecting pipe 51 passes through the tank body 5 and is connected to the condenser pipe 111, which facilitates disassembly and maintenance during use.
[0033] Furthermore, the stirring shaft 66 passes through the turbine fan 65 and is driven by the turbine fan 65. In use, when the stirring motor 61 drives the stirring shaft 66 to rotate, the turbine fan 65 rotates accordingly. The turbine fan 65 structure pushes and draws the organic solvent vapor generated by distillation heating in the tank 5, thereby drawing the vapor out of the tank 5 and into the subsequent condensation stage.
[0034] Furthermore, one end of the stirring paddle 661 is fixedly connected to the stirring shaft 66. The stirring paddle 661 extends spirally downward along the shaft of the stirring shaft 66. During use, the stirring shaft 66 rotates, and the paddle stirs the solvent in the tank, so that the solvent, the waste residue precipitated after heating, and the catalyst are fully mixed, so that the catalyst and the waste solvent are fully contacted and uniformly heated, thereby improving the evaporation efficiency. Moreover, the spiral structure of the propeller can stir the solvent at different liquid levels.
[0035] Furthermore, multiple equidistant connecting rings 62 are installed on the end cap 63. In use, the connecting rings 62 are gripped and positioned by a disassembly tool, enabling quick disassembly and assembly of the end cap 63, which facilitates internal cleaning, maintenance, and component replacement of the tank body 5.
[0036] Furthermore, rotating shafts 41 are fixedly installed at both ends of the housing 1. The rotating shafts 41 are rotatably connected to the bracket 2. The other end of the rotating shafts 41 passes through the bracket 2 and is connected to the output end of the tilting motor 4. A support connection assembly 3 is also provided between the bracket 2 and the housing 1. In use, the rotating shafts 41 are driven to rotate by the tilting motor 4, thereby causing the housing 1 to rotate around the bracket 2, realizing the tilting action of the housing 1. This facilitates the pouring of the waste residue remaining in the tank 5 after distillation and the cleaning of the inside of the tank 5.
[0037] Furthermore, the support connection assembly 3 includes a first cylinder 31 and a second cylinder 32 arranged perpendicularly to each other. One end of the first cylinder 31 and the second cylinder 32 are fixedly connected to the bracket 2. The output end of the first cylinder 31 is fixed on the front side wall of the box 1, and the output end of the second cylinder 32 is fixed on the rear side wall of the box 1. In use, during the tilting or resetting process of the box 1, the first cylinder 31 and the second cylinder 32 provide stable support force for the box 1 through telescopic adjustment, so that the box 1 can stay stably at any tilting angle and avoid shaking or accidental tilting due to gravity.
[0038] Furthermore, a control component 8 is installed at the front end of the housing 1. The control component 8 is electrically connected to the pressure gauge 7, the tilting motor 4, and the stirring motor 61. During use, the control component 8 can be used to set and adjust various parameters of the equipment to achieve automated and precise control of the organic solvent recovery device.
[0039] The working principle of this invention is as follows: In use, waste solvent and catalyst are added to tank 5. The heating component is activated via control component 8 to heat tank 5, causing the waste solvent inside to be heated and generate steam under the action of the catalyst. Simultaneously, stirring motor 61 drives stirring shaft 66 to rotate, and stirring paddle 661 stirs the solvent inside tank 5, ensuring thorough mixing of the waste solvent, the waste residue precipitated after heating, and the catalyst. This ensures that the catalyst and waste solvent are always in full contact and uniformly heated during the recovery process, improving steam generation efficiency. After steam is generated, stirring shaft 66 drives turbine fan 65 to rotate, generating negative pressure. This causes the steam inside tank 5 to be drawn into the turbine cover 6 of the suction component through air inlet 642 and second connecting pipe 641. In step 4, the solvent is fed into the condenser tube 111 through the second connecting pipe 641 on the side of the turbine cover 64. It is cooled by the coolant outside the condenser tube 111 and thus liquefied and condensed. The condensed solvent is discharged through the solvent outlet 112. After the distillation recovery is completed, the tilting motor 4 is started by the control component 8. The tilting motor 4 drives the rotating shaft 41 to rotate, thereby causing the tank 1 to rotate around the support 2, so as to tilt the tank 1, which facilitates the dumping of the waste residue remaining in the tank 5 after distillation and cleaning the inside of the tank 5. During the tilting or resetting of the tank 1, the first cylinder 31 and the second cylinder 32 provide stable support force for the tank 1 through extension and retraction adjustment, so that the tank 1 can stay stably at any tilting angle and avoid shaking or accidental tilting due to gravity.
[0040] The above-described specific embodiments are merely preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. An organic solvent recovery device, comprising a support (2), on which a housing (1) is mounted, wherein a cooling tank (11) and a distillation tank (12) are arranged side by side on the housing (1), wherein a condenser (111) is provided in the cooling tank (11), and a tank (5) is installed in the distillation tank (12), characterized in that: A sealing assembly (6) is installed at the top of the tank (5). A stirring motor (61) is installed above the sealing assembly (6). The output end of the stirring motor (61) passes through the sealing assembly (6) and is connected to a stirring shaft (66). The stirring shaft (66) drives a suction assembly and a stirring paddle (661) from top to bottom along the axis. One end of the suction assembly passes through the side wall of the tank (5) and is connected to the condenser pipe (111). A tilting motor (4) is installed on the bracket (2). The tilting motor (4) passes through the bracket (2) and is driven to the box (1).
2. The organic solvent recovery device according to claim 1, characterized in that: The tank (5) and the distillation tank (12) are filled with a heat-conducting agent (121) and a heating component. The cooling tank (11) and the condenser (111) are filled with a coolant. The bottom of the cooling tank (11) is equipped with a solvent outlet (112) that connects to the condenser (111). The cooling tank (11) is equipped with a pressure gauge (7) that is connected to the condenser (111).
3. The organic solvent recovery device according to claim 1, characterized in that: The sealing assembly (6) is an end cap (63) that is detachably covered on the top of the tank (5). The suction assembly includes a turbine cover (64). The top side of the turbine cover (64) is fixedly connected to the bottom of the end cap (63). One end of the bottom of the turbine cover (64) is provided with an air inlet (642). The side end of the turbine cover (64) is provided with a second connecting pipe (641) that connects to the air inlet (642). A turbine fan (65) is installed inside the turbine cover (64).
4. An organic solvent recovery device according to claim 3, characterized in that: The tank (5) has a first connecting pipe (51) that penetrates the tank (5) on its side wall. The second connecting pipe (641) is detachably connected to one end of the first connecting pipe (51) located inside the tank (5). The other end of the first connecting pipe (51) passes through the tank (5) and is connected to the condenser pipe (111).
5. An organic solvent recovery device according to claim 4, characterized in that: The stirring shaft (66) passes through the turbine fan (65) and is driven by the turbine fan (65).
6. An organic solvent recovery device according to claim 5, characterized in that: One end of the stirring paddle (661) is fixedly connected to the stirring shaft (66), and the stirring paddle (661) extends spirally downward along the shaft of the stirring shaft (66).
7. An organic solvent recovery device according to claim 6, characterized in that: Multiple equidistant connecting rings (62) are installed on the end cap (63).
8. An organic solvent recovery device according to claim 2, characterized in that: The housing (1) has a rotating shaft (41) fixedly installed at both ends. The rotating shaft (41) is rotatably connected to the bracket (2). The other end of the rotating shaft (41) passes through the bracket (2) and is connected to the output end of the tilting motor (4). A support connection assembly (3) is also provided between the bracket (2) and the housing (1).
9. An organic solvent recovery device according to claim 8, characterized in that: The support connection assembly (3) includes a first cylinder (31) and a second cylinder (32) arranged perpendicularly to each other. One end of the first cylinder (31) and the second cylinder (32) are fixedly connected to the bracket (2). The output end of the first cylinder (31) is fixed on the front side wall of the box (1), and the output end of the second cylinder (32) is fixed on the rear side wall of the box (1).
10. An organic solvent recovery device according to claim 9, characterized in that: The front end of the housing (1) is equipped with a control component (8), which is electrically connected to the pressure gauge (7), the tilting motor (4), and the stirring motor (61).