Stirring equipment for polyester powder coating production

By using a bidirectional rotating stirring rod and ultrasonic defoaming technology, the problems of low mixing efficiency and long defoaming time in paint mixing equipment have been solved, thus achieving efficient paint production.

CN223861713UActive Publication Date: 2026-02-03GUANGHAN HONGKE POWDER COATING CO LTD
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Patent Information

Application Number
CN202520057530.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-03
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing paint mixing equipment has low mixing efficiency, and unidirectional rotation leads to poor fluid flow, generating bubbles that affect uniformity and aesthetics. Furthermore, the defoaming process is time-consuming, reducing production efficiency.

Method used

It employs a bidirectional rotating stirring rod and ultrasonic defoaming technology. The bidirectional rotation improves fluid flowability, and the ultrasonic source and transducer eliminate bubbles.

Benefits of technology

It improves mixing efficiency, reduces production time, ensures coating uniformity and aesthetics, and accelerates the defoaming process, thereby increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223861713U_ABST
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Abstract

The utility model discloses stirring equipment for polyester powder coating production, which is applied to the field of stirring equipment and comprises a base, a supporting plate is welded at the top of the base, and a first rotating rod and a second rotating rod are respectively rotatably connected in the base. The surface of the first rotating rod and the surface of the second rotating rod are fixedly sleeved with a driving wheel and a driven wheel correspondingly, the surface of the driving wheel and the surface of the driven wheel are in transmission connection through a belt, the other end of the second rotating rod is fixedly sleeved with a second motor, and a bearing frame is welded to the other end of the first rotating rod. A material barrel is placed in the bearing frame; the stirring efficiency of the equipment can be improved, the flowability of internal fluid can be improved through bidirectional rotation, the time required for coating production is shortened, meanwhile, the auxiliary defoaming function can be achieved, bubbles generated during stirring can be eliminated in an accelerated mode, the coating production efficiency is improved, and practicability is high.
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Description

Technical Field

[0001] This utility model relates to the field of mixing equipment, and in particular to a mixing equipment for the production of polyester powder coatings. Background Technology

[0002] Currently, Chinese utility model patent CN206474050U discloses a paint mixing device. Although this device can use a moving mechanism to drive the mixing mechanism to mix the raw materials and water in the bucket, it still has other problems during use, such as slow mixing efficiency. Since the bucket is clamped and fixed after being placed in, it cannot rotate on its own. Therefore, the raw materials in the bucket can only be mixed by rotating the stirring rod in one direction. However, unidirectional rotation will reduce the fluid flow in the bucket and increase the mixing time. Moreover, it does not have an auxiliary defoaming function. A large number of bubbles will be generated during the mixing process. After the bubbles are formed, they will not only prolong the mixing time, but the air in the bubbles will also hinder the dispersion of the paint, affecting the uniformity and appearance of the final paint. Although the bubbles can disappear on their own by letting them stand, the waiting time is long, which reduces the production efficiency of the paint. In order to solve the above problems, we propose a mixing device for polyester powder coating production. Utility Model Content

[0003] The purpose of this invention is to provide a mixing device for polyester powder coating production, which has the advantages of improving the mixing efficiency of the device and having an auxiliary defoaming function.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a stirring device for polyester powder coating production, comprising a base, a support plate welded to the top of the base, a first rotating rod and a second rotating rod rotatably connected inside the base, a driving wheel and a driven wheel fixedly sleeved on the surfaces of the first rotating rod and the second rotating rod respectively, the surfaces of the driving wheel and the driven wheel being connected by belt drive, a second motor fixedly sleeved on the other end of the second rotating rod, a bearing frame welded to the other end of the first rotating rod, a material bucket placed inside the bearing frame, a cylinder threaded through the top of the support plate, a housing installed at the output end of the cylinder, a stirring mechanism disposed inside the housing, an ultrasonic generator and a transducer respectively installed inside the housing, an amplitude transformer rod bolted to the bottom of the transducer by a fixing member, the other end of the amplitude transformer rod extending into the interior of the material bucket.

[0005] By adopting the above technical solution, the stirring efficiency of the equipment can be improved. The bidirectional rotation can improve the fluidity of the internal fluid, reduce the time required for paint production, and at the same time, it can have an auxiliary defoaming function, which can accelerate the elimination of bubbles generated during stirring, thus speeding up the production efficiency of paint and making it highly practical.

[0006] The present invention is further configured such that: the stirring mechanism includes a first motor, the first motor is bolted inside the housing, the output end of the first motor is fixedly sleeved with a stirring rod, and stirring blades are installed on the surface of the stirring rod.

[0007] By adopting the above technical solution, the powder raw materials and water in the material bucket can be mixed clockwise through the arrangement of the first motor, stirring rod and stirring blade.

[0008] The present invention is further configured such that: the bottom of the material barrel is connected to a card plate via a card slot, and the bottom of the card plate is welded to the inside of the support frame.

[0009] By adopting the above technical solution, the material bucket can be limited by the setting of the clamping plate, so that the material bucket can be rotated together when the carrier frame rotates.

[0010] The present invention is further configured such that: a reinforcing plate is fixedly sleeved on the surface of the first rotating rod, the top of the reinforcing plate is welded to the bottom of the bearing frame, a slide rail is provided at the bottom of the reinforcing plate, and a slider welded to the base is slidably connected inside the slide rail.

[0011] By adopting the above technical solution, the load-bearing frame can be limited by the setting of the reinforcing plate, slide rail and slider, which improves the stability of the load-bearing frame when rotating.

[0012] The present invention is further configured such that: two heat dissipation grooves are provided on the top of the housing, and a dustproof mesh is installed inside the heat dissipation grooves.

[0013] By adopting the above technical solution, the ventilation effect inside the casing can be improved by setting up heat dissipation slots and dustproof nets, and dust can be prevented from falling in.

[0014] The present invention is further configured such that a first protective cover is bolted to the top of the base.

[0015] By adopting the above technical solution, the second motor can be protected by the first protective cover, preventing damage to the second motor from collisions with external objects.

[0016] The present invention is further configured such that the stirring rod is made of stainless steel.

[0017] Using the above technical solution, the stirring rod has the characteristics of high strength, low density and excellent corrosion resistance.

[0018] The present invention is further configured such that: a door panel is hinged to the front of the housing via a hinge, and a handle is welded to the front of the door panel.

[0019] By adopting the above technical solution, the door panel facilitates the operation and maintenance of the internal components of the housing by the staff.

[0020] In summary, this utility model has the following beneficial effects:

[0021] 1. This utility model involves first pouring powdered raw materials and water into a material bucket, then simultaneously starting a first motor and a second motor. After starting, the first motor drives the stirring rod to rotate clockwise, while the second motor, through the cooperation of bearings, drives the second rotating rod to rotate. When the second rotating rod rotates, it drives the first rotating rod to rotate together through the transmission of the driving wheel, driven wheel, and belt. When the first rotating rod rotates, it drives the support frame and the material bucket to rotate counterclockwise. This improves the stirring efficiency of the equipment, and the bidirectional rotation improves the fluidity of the internal fluid, reducing the time required for paint production.

[0022] 2. This utility model features a starting cylinder. After starting, the cylinder drives the housing downwards. As the housing moves downwards, the amplitude transformer inserts into the material bucket and contacts the coating. Simultaneously, the ultrasonic generator, transducer, and amplitude transformer are activated. After starting, the ultrasonic generator provides a high-frequency AC signal to the transducer, which converts the electrical power into mechanical power, i.e., ultrasonic waves. The amplitude transformer amplifies the amplitude of the transducer and transmits it to the coating in the material bucket. This provides an auxiliary defoaming function, which can accelerate the elimination of bubbles generated during stirring, thus increasing the production efficiency of the coating and making it highly practical. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural view of the present invention;

[0024] Figure 2 This is a front sectional view of the structure of this utility model;

[0025] Figure 3 This is a bottom view of the reinforcing plate of this utility model.

[0026] Reference numerals: 1. Base; 2. Stirring mechanism; 201. First motor; 202. Stirring rod; 203. Stirring blade; 3. Support plate; 4. First rotating rod; 5. Second rotating rod; 6. Driving wheel; 7. Driven wheel; 8. Second motor; 9. Bearing frame; 10. Material bucket; 11. Cylinder; 12. Housing; 13. Ultrasonic source; 14. Transducer; 15. Amplitude bar; 16. Clamping plate; 17. Reinforcing plate; 18. Slide rail; 19. Slider; 20. Dustproof net; 21. First protective cover; 22. Door panel. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] Example 1:

[0029] refer to Figure 1 , Figure 2 and Figure 3 A mixing device for producing polyester powder coatings includes a base 1, a support plate 3 welded to the top of the base 1, a first rotating rod 4 and a second rotating rod 5 rotatably connected inside the base 1, a driving wheel 6 and a driven wheel 7 respectively fixedly sleeved on the surfaces of the first rotating rod 4 and the second rotating rod 5, and the surfaces of the driving wheel 6 and the driven wheel 7 are connected by a belt drive. A second motor 8 is fixedly sleeved on the other end of the second rotating rod 5, and a bearing frame 9 is welded to the other end of the first rotating rod 4. A material bucket 10 is placed inside the bearing frame 9. Powder raw materials and water are first poured into the material bucket 10. Then, the first motor 201 and the second motor 8 are started simultaneously. After starting, the first motor 201 will drive the stirring rod 202 to rotate clockwise. After starting, the second motor 8 will drive the second rotating rod 5 to rotate through the bearing. When the second rotating rod 5 rotates, it will drive the first rotating rod 4 to rotate together through the drive wheel 6, the driven wheel 7 and the belt. When the first rotating rod 4 rotates, it will drive the bearing frame 9 and the material bucket 10 to rotate counterclockwise, which can improve the stirring efficiency of the equipment. The bidirectional rotation can improve the fluidity of the internal fluid and reduce the time required for paint production.

[0030] refer to Figure 2 The bottom of the material bucket 10 is connected to the card plate 16 through the card slot. The bottom of the card plate 16 is welded to the inside of the support frame 9. The card plate 16 can limit the material bucket 10 so that the support frame 9 can drive the material bucket 10 to rotate together when it rotates.

[0031] refer to Figure 2 and Figure 3 A reinforcing plate 17 is fixedly sleeved on the surface of the first rotating rod 4. The top of the reinforcing plate 17 is welded to the bottom of the bearing frame 9. A slide rail 18 is provided at the bottom of the reinforcing plate 17. A slider 19 welded to the base 1 is slidably connected inside the slide rail 18. Through the arrangement of the reinforcing plate 17, the slide rail 18 and the slider 19, the bearing frame 9 can be limited, which improves the stability of the bearing frame 9 when rotating.

[0032] Brief description of the usage process: First, pour the powdered raw materials and water into the material bucket 10. Then, start the first motor 201 and the second motor 8 simultaneously. After starting, the first motor 201 will drive the stirring rod 202 to rotate clockwise. After starting, the second motor 8 will drive the second rotating rod 5 to rotate through the bearing. When the second rotating rod 5 rotates, it will drive the first rotating rod 4 to rotate together through the drive wheel 6, the driven wheel 7 and the belt. When the first rotating rod 4 rotates, it will drive the bearing frame 9 and the material bucket 10 to rotate counterclockwise.

[0033] Example 2:

[0034] refer to Figure 1 and Figure 2 A mixing device for producing polyester powder coatings includes a cylinder 11 bolted through the top of a support plate 3. A housing 12 is mounted on the output end of the cylinder 11. A mixing mechanism 2 is installed inside the housing 12. An ultrasonic generator 13 and a transducer 14 are installed inside the housing 12. An amplitude transformer 15 is bolted to the bottom of the transducer 14 via a fixing member. The other end of the amplitude transformer 15 extends into the material hopper 10. Activating the cylinder 11 causes the housing 12 to move downwards, which in turn causes the amplitude transformer to... The ultrasonic generator 15 is inserted into the material tank 10 to contact the coating. Then, the ultrasonic generator 13, transducer 14 and amplitude transformer 15 are activated simultaneously. After activation, the ultrasonic generator 13 provides a high-frequency AC signal to the transducer 14. The transducer 14 converts the electrical power into mechanical power, i.e., ultrasonic waves. The amplitude transformer 15 amplifies the amplitude of the transducer 14 and transmits it to the coating in the material tank 10. It has an auxiliary defoaming function, which can accelerate the elimination of bubbles generated during stirring, speed up the production efficiency of coating, and has high practicality.

[0035] refer to Figure 1 and Figure 2 The stirring mechanism 2 includes a first motor 201, which is bolted inside the housing 12. The output end of the first motor 201 is fixedly sleeved with a stirring rod 202. The surface of the stirring rod 202 is equipped with stirring blades 203. Through the arrangement of the first motor 201, the stirring rod 202 and the stirring blades 203, the powder raw materials and water in the material bucket 10 can be stirred and mixed clockwise.

[0036] refer to Figure 1 and Figure 2 The stirring rod 202 is made of stainless steel and features high strength, low density and excellent corrosion resistance.

[0037] refer to Figure 1 The top of the housing 12 has two heat dissipation slots, and a dustproof net 20 is installed inside the heat dissipation slots. The heat dissipation slots and the dustproof net 20 can improve the ventilation effect inside the housing 12 and prevent dust from falling in.

[0038] refer to Figure 1 and Figure 2 The top of the base 1 is bolted with a first protective cover 21. The first protective cover 21 can protect the second motor 8 and prevent the second motor 8 from being damaged by collisions with external objects.

[0039] refer to Figure 1The front of the housing 12 is hinged to a door panel 22, and a handle is welded to the front of the door panel 22. The door panel 22 facilitates the operation and maintenance of the internal components of the housing 12 by the staff.

[0040] Brief description of the operation: Start cylinder 11. After starting, cylinder 11 will drive housing 12 to move downward. When housing 12 moves downward, it will cause amplitude transformer 15 to be inserted into material tank 10 and contact the paint. Then, ultrasonic generator 13, transducer 14 and amplitude transformer 15 are started at the same time. After starting, ultrasonic generator 13 will provide high frequency AC signal to transducer 14. After starting, transducer 14 will convert electrical power into mechanical power, i.e. ultrasonic waves. Amplification transformer 15 will amplify the amplitude of transducer 14 and transmit it to the paint in material tank 10.

[0041] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A stirring apparatus for polyester powder paint production, comprising a base (1), characterized in that: The top of the base (1) is welded with a support plate (3), the inside of the base (1) is rotationally connected with a first rotating rod (4) and a second rotating rod (5) respectively, the surface of the first rotating rod (4) and the second rotating rod (5) is fixedly sleeved with a driving wheel (6) and a driven wheel (7) respectively, the surfaces of the driving wheel (6) and the driven wheel (7) are connected through belt transmission, the other end of the second rotating rod (5) is fixedly sleeved with a second motor (8), the other end of the first rotating rod (4) is welded with a bearing frame (9), the inside of the bearing frame (9) is placed with a barrel (10), the top of the support plate (3) is penetrated and bolted with a pneumatic cylinder (11), the output end of the pneumatic cylinder (11) is mounted with a shell (12), the inside of the shell (12) is provided with a stirring mechanism (2), the inside of the shell (12) is mounted with an ultrasonic wave generating source (13) and a transducer (14) respectively, the bottom of the transducer (14) is bolted with an amplitude lever (15) through a fixing piece, the other end of the amplitude lever (15) extends to the inside of the barrel (10).

2. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The stirring mechanism (2) comprises a first motor (201), the first motor (201) is bolted in the inside of the shell (12), the output end of the first motor (201) is fixedly sleeved with a stirring rod (202), the surface of the stirring rod (202) is mounted with stirring blades (203).

3. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The bottom of the barrel (10) is clamped with a clamping plate (16) through a clamping groove, the bottom of the clamping plate (16) is welded in the inside of the bearing frame (9).

4. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The surface of the first rotating rod (4) is fixedly sleeved with a reinforcing plate (17), the top of the reinforcing plate (17) is welded with the bottom of the bearing frame (9), the bottom of the reinforcing plate (17) is provided with a sliding rail (18), the inside of the sliding rail (18) is slidably connected with a sliding block (19) welded with the base (1).

5. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The top of the shell (12) is provided with two heat dissipation grooves, the inside of the heat dissipation grooves is mounted with a dustproof net (20).

6. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The top of the base (1) is bolted with a first protective cover (21).

7. The stirring apparatus for polyester powder paint production according to claim 2, characterized in that, The stirring rod (202) is made of stainless steel material.

8. The stirring apparatus for polyester powder paint production according to claim 1, characterized in that, The front surface of the shell (12) is hingedly connected with a door plate (22) through a hinge, the front surface of the door plate (22) is welded with a handle. The stirring rod (202) is made of stainless steel material.

Citation Information

Patent Citations

  • Agitating unit is used in water based paint production

    CN206474050U