Special granulator for colorful stone material

By adjusting the tilt angle of the rollers, the material is automatically rolled out, solving the problem of manual material handling in existing roller pellet mills and improving efficiency and safety.

CN223861945UActive Publication Date: 2026-02-03SHANDONG TIANYUN PAINT TECH CO LTD
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Patent Information

Application Number
CN202520052190.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-02-03
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing rotary drum pellet mills require manual material handling, which increases the physical labor of operators, poses safety hazards, and is inefficient.

Method used

The T-shaped slider is driven to slide by the telescopic rod, and in conjunction with the support legs and support rod, the tilt angle of the roller is adjusted to realize the automatic rolling out of the material, reducing manual intervention.

Benefits of technology

It improves material collection efficiency, reduces physical labor for operators, avoids hand injuries, and improves granulation results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special granulating machine for colorful stone materials, and mainly relates to the technical field of special granulating equipment for colorful stone materials. A special granulator for colorful stone materials comprises a base, two supporting legs distributed front and back are installed on one side of the top face of the base, a supporting plate is arranged between the two supporting legs, two supporting rods distributed front and back are installed on one side of the supporting plate, and each supporting rod is rotationally connected with the corresponding supporting leg. Two T-shaped sliding grooves distributed front and back are formed in the bottom face of the other side of the supporting plate. The rotary drum has the beneficial effects that the T-shaped sliding block can be driven to slide along the T-shaped sliding chute through the extension and contraction of the telescopic rod, and the supporting plate can be driven to swing up and down under the matching of the supporting legs and the supporting rod, so that the inclination angle of the rotary drum can be adjusted, materials after granulation can roll out of the rotary drum conveniently, and the rotary drum is convenient to use. And the pelletized materials can be conveniently collected, so that the pelletizing effect is improved, and the physical labor of operators is reduced.
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Description

Technical Field

[0001] This utility model mainly relates to the field of special granulation equipment for multicolored stone materials, specifically a special granulator for multicolored stone materials. Background Technology

[0002] Five-colored stones are a type of gravel with beautiful colors and patterns. With economic development, people often use five-colored stones in the process of decoration. In the processing of five-colored stones, the raw materials need to be granulated, which requires the use of a roller pelletizer.

[0003] Rotary drum pellet mills are widely used in industries such as building materials, metallurgy, and chemicals. However, most existing rotary drum pellet mills are installed horizontally. After pelleting, the pelleted material needs to be manually removed from the drum. This not only increases the physical labor of the operators but also takes a long time and is inefficient, thus causing inconvenience to the pelleting process. In addition, when manually removing the material, the operator's hands are likely to come into contact with the drum, which can easily cause scratches, further complicating the use of the machine. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this utility model provides a special granulator for multicolored stone materials. This utility model, through the extension and retraction of a telescopic rod, can drive a T-shaped slider to slide along a T-shaped groove. With the cooperation of support legs and support rods, it can also cause the support plate to swing up and down, thereby adjusting the tilt angle of the drum. This facilitates the discharge of granulated material from the drum and makes it easier to collect the granulated material, thus improving the granulation effect and reducing the physical labor of operators.

[0005] To achieve the above objectives, this utility model employs the following technical solution:

[0006] A special granulator for multicolored stone materials includes a base. Two support legs, arranged front to back, are installed on one side of the top surface of the base. A support plate is provided between the two support legs. Two support rods, arranged front to back, are installed on one side of the support plate. Each support rod is rotatably connected to a corresponding support leg. Two T-shaped grooves, arranged front to back, are opened on the bottom surface of the other side of the support plate. A T-shaped slider is slidably installed in each T-shaped groove. Two telescopic rods, arranged front to back, are installed on the other side of the top surface of the base. The top end of each telescopic rod is hinged to a corresponding T-shaped slider. A roller is installed on the support plate. A gear ring is installed on the outer circumference of the roller. A motor is installed on the top surface of the support plate. A gear is installed at one end of the motor shaft. The gear meshes with the gear ring. Several evenly distributed material leveling plates are installed on the inner wall of the roller.

[0007] Furthermore, limiting rollers are installed on the outer periphery of both ends of the roller, and two support wheels distributed in the front and rear are rotatably installed on both sides of the top surface of the support plate through support seats. Each support wheel is in rolling contact with the corresponding limiting roller.

[0008] Furthermore, a horizontal plate is mounted on the top surface of the base via a vertical rod, and a distance sensor is mounted on the top surface of the horizontal plate.

[0009] Furthermore, a feeding plate is installed on one side of the top surface of the support plate via an inclined connecting rod, and the feeding plate is located below one side of the roller.

[0010] Furthermore, several fastening bolts are installed on the top surface of the base.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention utilizes the extension and retraction of a telescopic rod to drive a T-shaped slider to slide along a T-shaped groove. With the cooperation of the support legs and support rod, it can drive the support plate to swing up and down, thereby adjusting the tilt angle of the drum. This facilitates the discharge of granulated material from the drum and the collection of granulated material, thus improving the granulation effect and reducing the physical labor of operators. Attached Figure Description

[0013] Appendix Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Appendix Figure 2 This is a bottom view of the support plate;

[0015] Appendix Figure 3 This is a diagram of the internal structure of the drum;

[0016] Appendix Figure 4 This is the right view of the drum;

[0017] Appendix Figure 5 This is a practical usage status diagram;

[0018] The following are the labels in the attached diagram: 1. Base; 2. Support leg; 3. Support plate; 4. Support rod; 5. T-shaped slide; 6. T-shaped slider; 7. Telescopic rod; 8. Roller; 9. Gear ring; 10. Motor; 11. Gear; 12. Material leveling plate; 13. Limiting roller; 14. Support seat; 15. Support wheel; 16. Vertical rod; 17. Horizontal plate; 18. Distance sensor; 19. Connecting rod; 20. Material discharge plate; 21. Fastening bolt. Detailed Implementation

[0019] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.

[0020] like Figure 1-5 As shown, the present invention discloses a special granulator for multicolored stone materials, comprising a base 1, two supporting legs 2 distributed front to back are installed on one side of the top surface of the base 1, a support plate 3 is provided between the two supporting legs 2, two supporting rods 4 distributed front to back are installed on one side of the support plate 3, each supporting rod 4 is rotatably connected to the corresponding supporting leg 2, two T-shaped grooves 5 distributed front to back are opened on the bottom surface of the other side of the support plate 3, and a T-shaped slider 6 is slidably provided in each T-shaped groove 5, two telescopic rods 7 distributed front to back are installed on the other side of the top surface of the base 1, and the top end of each telescopic rod 7 is hinged to the corresponding T-shaped slider 6, a roller 8 is installed on the support plate 3, a gear ring 9 is installed on the outer circumference of the roller 8, a motor 10 is installed on the top surface of the support plate 3, a gear 11 is installed at one end of the shaft of the motor 10, the gear 11 meshes with the gear ring 9, and several evenly distributed material leveling plates 12 are installed on the inner wall of the roller 8.

[0021] Specifically, limiting rollers 13 are installed on the outer periphery of both ends of the roller 8, and two front-to-back supporting wheels 15 are rotatably mounted on both sides of the top surface of the support plate 3 via support seats 14. Each supporting wheel 15 is in rolling contact with the corresponding limiting roller 13. Through the cooperation between the supporting wheels 5 and the fiber rollers 13, the roller 8 can be supported and limited at the same time, thereby ensuring that the roller 8 can remain stable on the support plate 3 when the support plate 3 is tilted, thus ensuring the stability and smoothness of the material discharge.

[0022] Specifically, a horizontal plate 17 is mounted on the top surface of the base 1 via a vertical rod 16, and a distance sensor 18 is mounted on the top surface of the horizontal plate 17. The distance sensor 18 can detect the distance between the support plate 3 and the horizontal plate 17, so that when the support plate 3 returns to its initial position, the distance between the support plate 3 and the horizontal plate 17 can be detected to determine whether the support plate 3 has returned to its horizontal position (initial position).

[0023] Specifically, a feeding plate 20 is installed on one side of the top surface of the support plate 3 via an inclined connecting rod 19, and the feeding plate 20 is located below one side of the roller 8. By setting the feeding plate 20, the material can be easily transferred from the roller 8 into the material collector, facilitating the centralized collection of the material later.

[0024] Specifically, several fastening bolts 21 are installed on the top surface of the base 1. The fastening bolts 21 can secure the base 1 to the usage position, thereby improving the stability of the base 1.

[0025] Working principle:

[0026] When using this device, the material balls and materials are first added into the drum 8. Then, the motor 11 starts working, driving the gear 12 to rotate. Through the meshing of the gear 12 and the gear ring 9, the drum 8 can be rotated, causing the material inside the drum 8 to roll. Through friction with the inner wall of the drum 8 and collision with the uniform plate 12, granules are gradually formed. After the material in the drum 8 has been granulated, the telescopic rod 7 extends upward. The extension of the telescopic rod 7 drives the corresponding T-shaped slider 6 to slide along the corresponding T-shaped groove 5, and at the same time drives the support plate 3 to flip upward, so that the drum 8 tilts upward. Then, the granulated material in the drum 8 rolls out from the drum 8 under the action of gravity, thus completing the collection of the material. This avoids the operator from manually collecting the material from the drum 8, thereby improving the material collection efficiency and reducing the physical labor of the operator.

[0027] This solution also includes a controller, the location of which is set by the operator according to the actual situation during operation. The controller is one of an Intel processor, AMD processor, PLC controller, ARM processor, or microcontroller. It is used in conjunction with a motherboard, memory modules, storage media, and a power supply, which is either AC power or a lithium battery. When a display screen is provided, a graphics card is also included. For the operating principle of the controller, please refer to "Principles of Automatic Control," "Microcontroller Principles and Application Simulation Cases," and "Sensor Principles and Applications" published by Tsinghua University Press. Other books in this field can also be consulted. Other automation control and electrical components not mentioned are well-known to those skilled in the art and will not be elaborated upon here.

[0028] This invention utilizes the extension and retraction of a telescopic rod to drive a T-shaped slider to slide along a T-shaped groove. With the cooperation of the support legs and support rod, it can drive the support plate to swing up and down, thereby adjusting the tilt angle of the drum. This facilitates the discharge of granulated material from the drum and the collection of granulated material, thus improving the granulation effect and reducing the physical labor of operators.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A special granulator for multicolored stone materials, comprising a base (1), characterized in that: Two supporting legs (2) are installed on one side of the top surface of the base (1), and a support plate (3) is provided between the two supporting legs (2). Two supporting rods (4) are installed on one side of the support plate (3), and each supporting rod (4) is rotatably connected to the corresponding supporting leg (2). Two T-shaped grooves (5) are opened on the bottom surface of the other side of the support plate (3), and a T-shaped slider (6) is slidably provided in each T-shaped groove (5). The top surface of the base (1) is further... Two telescopic rods (7) are installed on one side, one in front and one behind. The top of each telescopic rod (7) is hinged to the corresponding T-shaped slider (6). A roller (8) is installed on the support plate (3). A gear ring (9) is installed on the outer periphery of the roller (8). A motor (10) is installed on the top surface of the support plate (3). A gear (11) is installed at one end of the shaft of the motor (10). The gear (11) meshes with the gear ring (9). Several evenly distributed material leveling plates (12) are installed on the inner wall of the roller (8).

2. The special granulator for multicolored stone materials according to claim 1, characterized in that: Limiting rollers (13) are installed on the outer periphery of both ends of the roller (8). Two support wheels (15) distributed in front and behind are rotatably installed on both sides of the top surface of the support plate (3) through the support seat (14). Each support wheel (15) is in rolling contact with the corresponding limiting roller (13).

3. The special granulator for multicolored stone materials according to claim 2, characterized in that: A horizontal plate (17) is mounted on the top surface of the base (1) via a vertical rod (16), and a distance sensor (18) is mounted on the top surface of the horizontal plate (17).

4. The special granulator for multicolored stone materials according to claim 1, characterized in that: The support plate (3) has a feeding plate (20) installed on one side of its top surface via an inclined connecting rod (19), and the feeding plate (20) is located below one side of the roller (8).

5. The special granulator for multicolored stone materials according to claim 1, characterized in that: Several fastening bolts (21) are installed on the top surface of the base (1).