Electromagnetic iron remover with scrap iron collecting structure

Abstract

The utility model relates to the technical field of electromagnetic iron removal machines, and discloses an electromagnetic iron removal machine with a scrap iron collecting structure, which comprises a support frame, a control box is fixedly mounted on the outer wall of the support frame, an electromagnetic iron removal machine body is fixedly mounted at the top of the support frame, and a magnetism producing area is arranged in the electromagnetic iron removal machine body. By arranging the slurry inlet pipeline, materials are introduced into the electromagnetic iron processing machine body, the materials are subjected to primary treatment on the extrusion lower disc, the magnetic gathering pieces are evenly installed on the inner wall of the electromagnetic iron processing machine body at equal intervals, a strong magnetic field is generated, scrap iron in the materials is effectively adsorbed, and the scrap iron is tightly adsorbed to the position below the discharge upper disc under the action of the magnetic field; and along with continuous flowing of the materials, the scrap iron finally falls off from the discharging upper disc through the vibration effect of the vibrator and falls into the collecting box along the iron discharging pipeline, efficient separation and automatic collection of the scrap iron are achieved, manual intervention is reduced, and the effect of improving the working efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic iron removal machine technology, specifically to an electromagnetic iron removal machine with a waste iron collection structure. Background Technology

[0002] In industrial production processes, particularly in ore processing, coal processing, and machinery manufacturing, large quantities of materials are often handled. These materials frequently contain ferromagnetic impurities, such as iron filings, nails, and wires. The presence of these ferromagnetic impurities not only affects the purity of the materials but can also damage machinery, such as clogging crushers and grinders, or even tearing conveyor belts. Therefore, the removal of ferromagnetic impurities is of paramount importance during material handling.

[0003] Traditional methods for removing ferromagnetic impurities often involve manual sorting or adsorption using permanent magnets. These methods are not only inefficient but also labor-intensive, failing to meet the demands of large-scale production. Furthermore, existing electromagnetic separators still have shortcomings in scrap iron collection. The lack of an effective collection structure after scrap iron separation leads to its scattering on the ground, increasing the difficulty of manual cleanup and potentially causing environmental pollution. Therefore, it is necessary to design an electromagnetic separator with a scrap iron collection structure. Utility Model Content

[0004] The purpose of this invention is to provide an electromagnetic iron remover with a scrap iron collection structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an electromagnetic iron remover with a scrap iron collection structure, comprising a support frame, a control box fixedly installed on the outer wall of the support frame, an electromagnetic iron remover body fixedly installed on the top of the support frame, and a magnetic generation zone provided inside the electromagnetic iron remover body; an electromagnetic waste collection assembly disposed inside and outside the electromagnetic iron remover body; the electromagnetic waste collection assembly comprising: an electromagnetic part disposed inside and outside the electromagnetic iron remover body; and a cleaning and collection part disposed outside the electromagnetic iron remover body, and the cleaning and collection part being disposed outside the electromagnetic part.

[0006] Preferably, the electromagnetic component includes: a slurry inlet pipe, which is connected to the bottom of the electromagnetic iron-making machine body and a control valve is fixedly installed on the outer wall of the slurry inlet pipe; a support leg, which is disposed on one side of the outer wall of the support frame; an extrusion plate is disposed above the slurry inlet pipe and is fixedly installed on the bottom of the inner wall of the electromagnetic iron-making machine body, and a magnetic focusing sheet is disposed on the outer side of the extrusion plate and is fixedly installed on the inner wall of the electromagnetic iron-making machine body at equal intervals.

[0007] Preferably, an upper discharge plate is provided above the lower extrusion plate, and the upper discharge plate is fixedly installed on the top of the inner wall of the electromagnetic iron-making machine body. A support ring is provided above the upper discharge plate, and the support ring is connected to the top of the electromagnetic iron-making machine body.

[0008] Preferably, a vibrator is fixedly installed on the top of the support ring cylinder, a connection hole is opened on the outer wall of the support ring cylinder, and an iron discharge pipe is connected inside the connection hole, and a control valve is sleeved on the outer wall of the iron discharge pipe.

[0009] Preferably, a collection box is fixedly installed on the top of the support leg, and the collection box is located below the iron discharge pipe. A guide plate is fixedly installed on the inner wall of the collection box, and a discharge port is provided at the bottom of the collection box.

[0010] Preferably, the cleaning and collection part includes: a connecting water pipe, which is disposed on one side of the outer wall of the support frame; a drain pipe, which is connected to one side of the outer wall of the collection box; a water volume control valve is sleeved on the other end of the connecting water pipe, a connecting pipe is connected to the other end of the connecting water pipe, and a water inlet pipe is connected to the other end of the connecting pipe, which is connected to the outer wall of the support ring cylinder.

[0011] Preferably, the outer wall of the connecting pipe is connected to a second water inlet pipe, and the second water inlet pipe is connected to the bottom of the electromagnet body. The outer wall of the drain pipe is fitted with a sealing ring, and the sealing ring is located on the outer wall of the collection box.

[0012] Preferably, a connecting ring is fixedly installed on the outer wall of the sewage pipe, and the connecting ring is located inside the collection box. An installation groove is opened on the outer wall of the connecting ring, and an ultra-dense filter screen is fixedly installed on the inner wall of the installation groove.

[0013] This utility model provides an electromagnetic iron separator with a scrap iron collection structure. It has the following beneficial effects:

[0014] (1) This utility model introduces the material into the electromagnetic iron separator body by setting up a slurry inlet pipe. The material is initially processed on the extrusion plate. The magnetic sheets are evenly installed on the inner wall of the electromagnetic iron separator body at equal intervals to generate a strong magnetic field, which effectively adsorbs the scrap iron in the material. Under the action of the magnetic field, the scrap iron is tightly adsorbed below the discharge plate. As the material continues to flow, it is eventually detached from the discharge plate by the vibration of the vibrator and falls into the collection box along the iron discharge pipe. This realizes the efficient separation and automatic collection of scrap iron, reduces manual intervention, and improves work efficiency.

[0015] (2) This utility model provides cleaning water to the bottom of the support ring cylinder and the electromagnet body by setting up connecting water pipes and connecting pipes respectively. The setting of water inlet pipe one and water inlet pipe two ensures the full coverage of cleaning water, effectively removing residues and impurities inside the equipment. In conjunction with the sewage pipe connected to the outer wall of the collection box, it is convenient to discharge the sewage and impurities generated during the cleaning process. The ultra-dense filter screen is installed on the connecting ring of the sewage pipe, which effectively intercepts fine particles in the sewage, ensuring that the discharged water quality meets environmental protection requirements, achieving the effect of convenient cleaning and improved work efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the structure of an electromagnetic iron separator with a scrap iron collection structure according to the present invention.

[0018] Figure 3 This is a top view of the electromagnetic separator structure of an electromagnetic iron remover with a scrap iron collection structure according to this utility model.

[0019] Figure 4 This is a side view of the drainage structure of an electromagnetic iron separator with a scrap iron collection structure according to this utility model.

[0020] In the diagram: 1. Support frame, 2. Control box, 3. Electromagnetic iron removal machine body, 4. Magnetization zone, 5. Electromagnetic waste collection assembly, 51. Electromagnetic part, 511. Slurry inlet pipe, 512. Extrusion lower plate, 513. Magnetizing sheet, 514. Discharge upper plate, 515. Support ring cylinder, 516. Vibrator, 517. Iron discharge pipe, 518. Control valve, 519. Support leg, 5110. Collection box, 5111. Guide plate, 52. Cleaning and collection part, 521. Connecting water pipe, 522. Water volume control valve, 523. Connecting pipe, 524. Water inlet pipe one, 525. Water inlet pipe two, 526. Sewage pipe, 527. Sealing ring, 528. Connecting ring, 529. Mounting groove, 5210. Ultra-dense filter screen. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0023] Example 1:

[0024] A preferred embodiment of the electromagnetic iron separator with a scrap iron collection structure provided by this utility model is, for example... Figure 1-4 As shown: An electromagnetic iron remover with a scrap iron collection structure includes a support frame 1, a control box 2 fixedly installed on the outer wall of the support frame 1, an electromagnetic iron remover body 3 fixedly installed on the top of the support frame 1, a magnetic generation zone 4 provided inside the electromagnetic iron remover body 3; and an electromagnetic waste collection component 5, which is disposed inside and outside the electromagnetic iron remover body 3. The electromagnetic waste collection component 5 includes: an electromagnetic part 51, which is disposed inside and outside the electromagnetic iron remover body 3; and a cleaning and collection part 52, which is disposed outside the electromagnetic iron remover body 3 and outside the electromagnetic part 51.

[0025] The electromagnetic component 51 includes: a slurry inlet pipe 511, which is connected to the bottom of the electromagnetic iron-making machine body 3, and a control valve is fixedly installed on the outer wall of the slurry inlet pipe 511; a support leg 519, which is located on one side of the outer wall of the support frame 1; an extrusion plate 512 is provided above the slurry inlet pipe 511, and the extrusion plate 512 is fixedly installed on the bottom of the inner wall of the electromagnetic iron-making machine body 3, and a magnetic sheet 513 is provided on the outer side of the extrusion plate 512, and the magnetic sheet 513 is fixedly installed on the inner wall of the electromagnetic iron-making machine body 3 at equal intervals.

[0026] An upper discharge plate 514 is provided above the lower discharge plate 512, and the upper discharge plate 514 is fixedly installed on the top of the inner wall of the electromagnetic iron-making machine body 3. A support ring cylinder 515 is provided above the upper discharge plate 514, and the support ring cylinder 515 is connected to the top of the electromagnetic iron-making machine body 3.

[0027] A vibrator 516 is fixedly installed on the top of the support ring cylinder 515. A connection hole is opened on the outer wall of the support ring cylinder 515, and an iron discharge pipe 517 is connected inside the connection hole. A control valve 518 is sleeved on the outer wall of the iron discharge pipe 517.

[0028] A collection box 5110 is fixedly installed on the top of the support leg 519, and the collection box 5110 is located below the iron discharge pipe 517. A guide plate 5111 is fixedly installed on the inner wall of the collection box 5110, and a discharge port is provided at the bottom of the collection box 5110.

[0029] Furthermore, in this embodiment, by setting up a slurry inlet pipe 511, the material is introduced into the electromagnetic iron-removing machine body 3. The material is initially processed on the extrusion lower plate 512. The magnetic sheets 513 are evenly and equidistantly installed on the inner wall of the electromagnetic iron-removing machine body 3 to generate a strong magnetic field, which effectively adsorbs the scrap iron in the material. Under the action of the magnetic field, the scrap iron is tightly adsorbed below the discharge upper plate 514. As the material continues to flow, it is eventually detached from the discharge upper plate 514 by the vibration of the vibrator 516 and falls into the collection box 5110 along the iron discharge pipe 517, realizing efficient separation and automatic collection of scrap iron and reducing manual intervention.

[0030] Example 2:

[0031] Based on Embodiment 1, a preferred embodiment of the electromagnetic iron separator with a scrap iron collection structure provided by this utility model is, for example... Figure 1-4 As shown: The cleaning and collection part 52 includes: a connecting water pipe 521, which is disposed on one side of the outer wall of the support frame 1; a drain pipe 526, which is connected to one side of the outer wall of the collection box 5110; a water volume control valve 522 is sleeved on the other end of the connecting water pipe 521, and a connecting pipe 523 is connected to the other end of the connecting pipe 521. A water inlet pipe 524 is connected to the other end of the connecting pipe 523, and the water inlet pipe 524 is connected to the outer wall of the support ring cylinder 515.

[0032] The outer wall of the connecting pipe 523 is connected to a second water inlet pipe 525, and the second water inlet pipe 525 is connected to the bottom of the electromagnet body 3. The outer wall of the drain pipe 526 is fitted with a sealing ring 527, and the sealing ring 527 is located on the outer wall of the collection box 5110.

[0033] A connecting ring 528 is fixedly installed on the outer wall of the sewage pipe 526, and the connecting ring 528 is located inside the collection box 5110. An installation groove 529 is opened on the outer wall of the connecting ring 528, and an ultra-dense filter screen 5210 is fixedly installed on the inner wall of the installation groove 529.

[0034] Furthermore, in this embodiment, water is supplied to the bottom of the support ring cylinder 515 and the electromagnet body 3 via connecting pipes 521 and 523 respectively. The installation of water inlet pipe 1 524 and water inlet pipe 2 525 ensures comprehensive coverage of the cleaning water, effectively removing residues and impurities inside the equipment. In conjunction with the drain pipe 526 connected to the outer wall of one side of the collection box 5110, it is convenient to discharge the sewage and impurities generated during the cleaning process. The ultra-dense filter screen 5210 is installed on the connecting ring 528 of the drain pipe 526, effectively intercepting fine particles in the sewage and ensuring that the discharged water quality meets environmental protection requirements.

[0035] In operation, the material is first introduced into the electromagnetic iron extruder body 3 through the feed pipe 511. A control valve is installed on the outer wall of the feed pipe 511 to regulate the flow rate of the material entering the equipment. Inside the electromagnetic iron extruder body 3, the material first contacts the extrusion lower plate 512, which is fixedly installed at the bottom of the inner wall of the electromagnetic iron extruder body 3. On the outer side of the extrusion lower plate 512, evenly spaced magnetic sheets 513 generate a strong magnetic field to adsorb scrap iron from the material. As the material continues to flow, the scrap iron is tightly adsorbed onto the extrusion lower plate 512 and the subsequent discharge upper plate 514. 14 is also fixedly installed on the inner wall of the electromagnetic iron-discharging machine body 3, but located above the extrusion lower platen 512. After the material passes through the discharge upper platen 514, the clean material continues to rise and is discharged from the equipment through the support ring cylinder 515. The support ring cylinder 515 is connected to the top of the electromagnetic iron-discharging machine body 3, and a vibrator 516 is fixedly installed on its top. The vibrator 516 vibrates at appropriate times, causing the scrap iron to fall off the discharge upper platen 514 and enter the scrap iron discharge pipe 517 through the connection hole on the outer wall of the support ring cylinder 515. The outer wall of the scrap iron discharge pipe 517 is equipped with a control valve 518 to adjust the scrap iron discharge speed. Finally, the scrap iron falls through the discharge pipe 517 into the collection box 5110 located below it. The collection box 5110 is fixedly installed on the top of the support leg 519, and its inner wall is equipped with a guide plate 5111 to guide the orderly accumulation of scrap iron. The bottom of the collection box 5110 is connected to a discharge port to facilitate the discharge of the collected scrap iron. Furthermore, in order to keep the equipment clean and running, a water pipe 521 is installed on one side of the outer wall of the support frame 1 to supply cleaning water to the equipment. The other end of the water pipe 521 is equipped with a water flow control valve 522 to regulate the flow rate of the cleaning water. The cleaning water enters the water inlet through the connecting pipe 523. Water inlet pipe 524 and water inlet pipe 525 are connected to each other. Water inlet pipe 524 is connected to the outer wall of the support ring cylinder 515 and is used to clean the support ring cylinder and its surrounding components. Water inlet pipe 525 is connected to the bottom of the electromagnet body 3 and is used to clean other areas inside the equipment. Wastewater and impurities generated during the cleaning process are discharged through drain pipe 526. Drain pipe 526 is connected to one side of the outer wall of collection box 5110 and its outer wall is equipped with a sealing ring 527 to ensure the seal between the drain pipe and the collection box. A connecting ring 528 is also fixedly installed on the outer wall of drain pipe 526 and is located inside collection box 5110. The outer wall of connecting ring 528 has an installation groove 529, which contains an ultra-dense filter screen 5210. The ultra-dense filter screen effectively intercepts fine particles in the wastewater, ensuring that the discharged water quality meets environmental protection requirements.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An electromagnetic iron separator with a scrap iron collection structure, comprising a support frame (1), characterized in that: A control box (2) is fixedly installed on the outer wall of the support frame (1), and an electromagnetic iron-generating machine body (3) is fixedly installed on the top of the support frame (1). A magnetization zone (4) is provided inside the electromagnetic iron-generating machine body (3). Electromagnetic waste collection component (5), wherein the electromagnetic waste collection component (5) is disposed inside and outside the electromagnetic iron-making machine body (3); The electromagnetic waste collection assembly (5) includes: Electromagnetic part (51) is provided inside and outside the electromagnetic iron machine body (3); The cleaning and collection part (52) is located on the outside of the electromagnetic iron-making machine body (3) and on the outside of the electromagnetic part (51).

2. The electromagnetic iron separator with a scrap iron collection structure according to claim 1, characterized in that: The electromagnetic component (51) includes: The slurry inlet pipe (511) is connected to the bottom of the electromagnetic iron machine body (3), and a control valve is fixedly installed on the outer wall of the slurry inlet pipe (511). Support leg (519), the support leg (519) is disposed on one side of the outer wall of the support frame (1); An extrusion plate (512) is provided above the slurry inlet pipe (511), and the extrusion plate (512) is fixedly installed at the bottom of the inner wall of the electromagnetic iron-making machine body (3). A magnetic sheet (513) is provided on the outer side of the extrusion plate (512), and the magnetic sheet (513) is fixedly installed at equal intervals on the inner wall of the electromagnetic iron-making machine body (3).

3. An electromagnetic iron separator with a scrap iron collection structure according to claim 2, characterized in that: Above the extrusion lower plate (512) is a discharge upper plate (514), and the discharge upper plate (514) is fixedly installed on the top of the inner wall of the electromagnetic iron-making machine body (3). Above the discharge upper plate (514) is a support ring cylinder (515), and the support ring cylinder (515) is connected to the top of the electromagnetic iron-making machine body (3).

4. An electromagnetic iron separator with a scrap iron collection structure according to claim 3, characterized in that: A vibrator (516) is fixedly installed on the top of the support ring cylinder (515). A connection hole is opened on the outer wall of the support ring cylinder (515), and an iron discharge pipe (517) is connected inside the connection hole. A control valve (518) is sleeved on the outer wall of the iron discharge pipe (517).

5. An electromagnetic iron separator with a scrap iron collection structure according to claim 4, characterized in that: A collection box (5110) is fixedly installed on the top of the support leg (519), and the collection box (5110) is located below the iron discharge pipe (517). A guide plate (5111) is fixedly installed on the inner wall of the collection box (5110), and a discharge port is connected to the bottom of the collection box (5110).

6. An electromagnetic iron separator with a scrap iron collection structure according to claim 1, characterized in that: The cleaning and collection section (52) includes: A connecting water pipe (521) is provided on one side of the outer wall of the support frame (1); A drain pipe (526) is connected to the outer wall of one side of the collection box (5110); The other end of the connecting water pipe (521) is fitted with a water volume control valve (522), the other end of the connecting water pipe (521) is connected to a connecting pipe (523), the other end of the connecting pipe (523) is connected to a water inlet pipe (524), and the water inlet pipe (524) is connected to the outer wall of the support ring cylinder (515).

7. An electromagnetic iron separator with a scrap iron collection structure according to claim 6, characterized in that: The outer wall of the connecting pipe (523) is connected to a second water inlet pipe (525), and the second water inlet pipe (525) is connected to the bottom of the electromagnet body (3). The outer wall of the drain pipe (526) is fitted with a sealing ring (527), and the sealing ring (527) is located on the outer wall of the collection box (5110).

8. An electromagnetic iron separator with a scrap iron collection structure according to claim 7, characterized in that: A connecting ring (528) is fixedly installed on the outer wall of the sewage pipe (526), ​​and the connecting ring (528) is located inside the collection box (5110). An installation groove (529) is opened on the outer wall of the connecting ring (528), and an ultra-dense filter screen (5210) is fixedly installed on the inner wall of the installation groove (529).

Images