Gluing device for carpet processing

Abstract

The utility model discloses a gluing device for carpet processing, which belongs to the technical field of carpet processing and comprises a box body, an outlet is arranged on one side of the box body, two hydraulic cylinders are arranged on one side, close to the outlet, of the outer side of the box body, an inlet is arranged on one side, away from the outlet, of the side face of the box body, and a hydraulic cylinder is arranged on one side, close to the inlet, of the outer side of the box body. A hydraulic cylinder is arranged at the bottom of the box body, a semicircular rod is arranged at the bottom of the hydraulic cylinder, a motor is arranged on one side, close to the semicircular rod, of the outer side of the box body, a screw rod is arranged on a rotating shaft of the motor, a nut seat is arranged on the outer side of the screw rod, and a material conveying mechanism is arranged on the outer side of the nut seat. The shell is driven by the nut seat to do linear motion, the first hydraulic cylinder and the second hydraulic cylinder clamp the two ends of the shell respectively, after the rotating roller and the pressing roller clamp the carpet, the four motors drive the pressing roller to straighten the carpet, the shell is driven by the lead screw to do linear motion to be fixed and tensioned with the hydraulic cylinders, and the effects of automatic feeding and discharging and uniform glue spraying are achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to carpet processing technical field, concretely relates to a gluing device for carpet processing. BACKGROUND

[0002] Carpet is a floor covering made of natural fibers such as cotton, hemp, wool, silk, and grass yarn, or chemical synthetic fibers, which is woven, knitted, or woven by hand or mechanical process. The carpet usually needs to be glued during processing.

[0003] Chinese patent application No. CN202021372750.9 discloses a gluing device for carpet processing and production, which belongs to the technical field of carpet processing and includes a box body with an inlet and an outlet on both sides, two assembly plates fixedly installed on the bottom of the box body, a horizontally arranged air cylinder fixedly installed on the opposite side of the two assembly plates, a vertical plate fixedly connected to the piston rod of the air cylinder, two clamping rods slidingly installed on one side of the vertical plate, a clamping plate fixedly connected to one end of the clamping rod, two push rod motors fixedly installed on one side of the vertical plate, and a push rod of the push rod motor in transmission connection with the clamping rod. Two mounting plates are fixedly installed on the top inner wall of the box body, and a moving plate is slidingly installed between the two mounting plates. The gluing device can stretch and tighten the carpet, remove wrinkles on the carpet, improve the gluing quality, and realize uniform drying of the glued carpet, thereby improving the processing efficiency.

[0004] 1. The above-mentioned patent has the problems of difficult feeding and discharging, and the carpet has no support when feeding and discharging, which may cause the carpet to be stretched and tightened by external force, and the carpet may be dragged on the ground when discharging; 2. The above-mentioned patent uses clamping plates to pull and tighten the carpet to achieve the effect of flattening, but the assembly plate cannot move, only partial tightening can be achieved, and the clamping plate may cause indentation on the side edge of the carpet. UTILITY MODEL CONTENTS

[0005] To solve the problems in the above background art, the utility model provides a gluing device for carpet processing, which has the characteristics of rapid feeding and discharging and flattening and wrinkle removal.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a carpet gluing device, comprising a box body, an outlet on one side of the box body, two hydraulic cylinders on the outer side of the box body near the outlet, an inlet on the outer side of the box body away from the outlet, a hydraulic cylinder on the outer side of the box body near the inlet, a semi-circular rod at the bottom of the hydraulic cylinder, a support plate on the inner side of the inlet, a carpet on the top of the support plate, a motor on the outer side of the box body near the semi-circular rod, a lead screw on the shaft of the motor, a nut seat on the outer side of the lead screw, a material conveying mechanism on the outer side of the nut seat, a guide rod on the side of the material conveying mechanism away from the lead screw, a gluing body on the upper inner side of the box body, a drying mechanism on one side of the gluing body, an electric guide rail on the lower inner side of the box body, and a flattening mechanism on the top of the electric guide rail.

[0007] Preferably, the material conveying mechanism includes a housing, two motors, a screw, a pressure plate, and a slide bar. The two motors are located on the top of the housing, the screw is located on the shaft of the two motors, the pressure plate is located on the side of the screw, and the slide bar is located on the upper inner side of the housing.

[0008] Preferably, a triangular clamp is provided on the side of the outer casing near the inlet.

[0009] Preferably, the bottom of the two hydraulic cylinders is provided with a fixed frame, the inner side of the fixed frame is provided with a rotating roller, the outer side of the housing is provided with a rotating frame near the rotating roller, one side of the rotating frame is provided with four motors, and the rotating shaft of the four motors is provided with pressure rollers.

[0010] Preferably, the flattening mechanism includes a hydraulic rod, a support frame, three motors, a rotating wheel, and a protrusion. The support frame is provided on the top of the hydraulic rod, the three motors are provided on the upper side of the support frame, the rotating shaft of the three motors is provided with a rotating wheel, and a protrusion is provided on the outer side of the rotating wheel.

[0011] Preferably, a circular roller is provided on the top of the support frame near the rotating wheel, and a steel wire ring is provided on the outer side of the circular roller.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model is equipped with a material conveying mechanism. A triangular clamp is inserted into the inlet to facilitate the insertion of the carpet from the inlet. A motor drives the lead screw to rotate, and a second motor drives the pressure plate to clamp the carpet. The outer shell moves linearly under the drive of the nut seat. The other end of the carpet emerges from the outlet. A hydraulic cylinder and a second hydraulic cylinder clamp the two ends respectively. After the rotating roller and the pressure roller clamp the carpet, a fourth motor drives the pressure roller to rotate, straightening the carpet. The linear movement of the outer shell driven by the lead screw and the fixed tension by the two hydraulic cylinders achieve the effect of automatic feeding and discharging and uniform glue spraying.

[0014] 2. This utility model is equipped with a flattening mechanism. When applying adhesive, the electric guide rail drives the hydraulic rod to the area that needs to be flattened and wrinkle-removed. The three motors drive the rotating wheel to rotate. Relying on the friction between the protrusions and the carpet, two outward forces are applied to the carpet, thereby flattening the adhesive spraying area. The rotation of the rotating wheel drives the circular roller to rotate, thereby using the steel wire ring to hook down the cotton thread on the surface of the rotating wheel. By applying outward force to the carpet through the rotation of the protrusions, the flattening effect and flexibility are improved. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the exported version of this utility model;

[0018] Figure 4 This is a schematic diagram of the material conveying mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the flattening mechanism of this utility model;

[0020] In the diagram: 1. Box body; 2. Outlet; 3. Inlet; 4. Hydraulic cylinder; 5. Motor; 6. Material conveying mechanism; 61. Outer shell; 62. Second motor; 63. Screw; 64. Pressure plate; 65. Slide rod; 66. Triangular clamp; 7. Electric guide rail; 8. Flattening mechanism; 81. Hydraulic rod; 82. Support frame; 83. Third motor; 84. Rotary wheel; 85. Protrusion; 86. Circular roller; 87. Steel wire ring; 9. Second hydraulic cylinder; 10. Carpet; 11. Adhesive application body; 12. Drying mechanism; 13. Lead screw; 14. Guide rod; 15. Semi-circular rod; 16. Support plate; 17. Fixing frame; 18. Rotary roller; 19. Rotating frame; 20. Fourth motor; 21. Nut seat; 22. Pressure roller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1

[0023] Please see Figures 1-5This utility model provides the following technical solution: a gluing device for carpet processing, comprising a box body 1, an outlet 2 on one side of the box body 1, two hydraulic cylinders 9 arranged on the outer side of the box body 1 near the outlet 2, an inlet 3 on the outer side of the box body 1 away from the outlet 2, a hydraulic cylinder 4 arranged on the outer side of the box body 1 near the inlet 3, a semi-circular rod 15 arranged at the bottom of the hydraulic cylinder 4, a support plate 16 arranged inside the inlet 3, and a carpet 10 arranged on the top of the support plate 16. A motor 5 is installed on the outer side near the semi-circular rod 15. A lead screw 13 is installed on the shaft of the motor 5. A nut seat 21 is installed on the outer side of the lead screw 13. A material conveying mechanism 6 is installed on the outer side of the nut seat 21. A guide rod 14 is installed on the side of the material conveying mechanism 6 away from the lead screw 13. A glue application body 11 is installed at the upper inner side of the box body 1. A drying mechanism 12 is installed on one side of the glue application body 11. An electric guide rail 7 is installed at the lower inner side of the box body 1. A flattening mechanism 8 is installed on the top of the electric guide rail 7.

[0024] Specifically, the material conveying mechanism 6 includes a housing 61, two motors 62, a screw 63, a pressure plate 64, and a slide bar 65. The two motors 62 are located on the top of the housing 61, the screw 63 is located on the shaft of the two motors 62, the pressure plate 64 is located on the side of the screw 63, and the slide bar 65 is located on the upper inner side of the housing 61.

[0025] By adopting the above technical solution, the second motor 62 drives the screw 63 to rotate, which drives the pressure plate 64 to rise and fall along the slide bar 65 to clamp the carpet 10.

[0026] Specifically, a triangular clamp 66 is provided on the side of the outer shell 61 near the inlet 3.

[0027] By adopting the above technical solution, the triangular clamp 66 is inserted into the inlet 3, and the auxiliary carpet 10 is inserted under the pressure plate 64.

[0028] Specifically, a fixed frame 17 is provided at the bottom of the two hydraulic cylinders 9, a rotating roller 18 is provided on the inner side of the fixed frame 17, a rotating frame 19 is provided on the outer side of the housing 1 near the rotating roller 18, a four-motor 20 is provided on one side of the rotating frame 19, and a pressure roller 22 is provided on the rotating shaft of the four-motor 20.

[0029] By adopting the above technical solution, two hydraulic cylinders 9 drive the rotating roller 18 and the pressure roller 22 to clamp the carpet 10, and four motors 20 drive the pressure roller 22 to rotate, thereby tightening the carpet 10.

[0030] In this embodiment, hydraulic cylinder 4 and hydraulic cylinder 9 respectively drive the semi-circular rod 15 and the fixed frame 17 to lift. Motor 5 drives the lead screw 13 to rotate, moving the outer shell 61 to the inlet 3 through the nut seat 21. The triangular clamp 66 is inserted into the inlet 3, and one end of the carpet 10 is inserted between the triangular clamps 66 and under the pressure plate 64. Motor 62 drives the screw 63 to rotate, driving the pressure plate 64 to rise and fall along the slide rod 65 to clamp the carpet 10. Motor 5 drives the lead screw 13 to rotate again, sending one end of the carpet 10 to the outlet 2 and pulling the carpet 10. Hydraulic cylinder 4 and hydraulic cylinder 9 respectively drive the semi-circular rod 15 and the rotating roller 18 to descend, clamping both ends of the carpet 10. Four motors 20 drive the pressure rollers 22 to rotate, thereby tightening the carpet 10. After the flattening mechanism 8 flattens the required area, the gluing body 11 sprays glue onto the gluing area of ​​the carpet 10. The drying mechanism 12 dries the glue to accelerate the solidification speed. After the gluing is completed, the semi-circular rod 15 and the rotating roller 18 are lifted, and the outer shell 61 is moved to the inlet 3. The four motors 20 drive the pressure rollers 22 to rotate, causing the carpet 10 to slide slowly out along the outlet 2. During the discharge process, the material conveying mechanism 6 clamps the other end of the carpet 10 and moves it slowly to prevent the carpet 10 from dragging on the ground. The lead screw 13 drives the outer shell 61 to make linear motion and the two hydraulic cylinders fix and tighten it, achieving the effect of automatic feeding and discharging and uniform glue spraying.

[0031] Example 2

[0032] The difference between this embodiment and embodiment 1 is that the flattening mechanism 8 includes a hydraulic rod 81, a support frame 82, three motors 83, a rotating wheel 84, and a protrusion 85. The top of the hydraulic rod 81 is provided with the support frame 82, the upper side of the support frame 82 is provided with the three motors 83, the rotating shaft of the three motors 83 is provided with the rotating wheel 84, and the outer side of the rotating wheel 84 is provided with the protrusion 85.

[0033] By adopting the above technical solution, the hydraulic rod 81 delivers the rotating wheel 84 to the surface of the carpet 10, and the three motors 83 drive the rotating wheel 84 to rotate. Relying on the friction between the protrusion 85 and the carpet 10, two outward forces are applied to the carpet 10, thereby smoothing and removing wrinkles from the sprayed adhesive area.

[0034] Specifically, a circular roller 86 is provided on the top of the support frame 82 near the rotating wheel 84, and a steel wire ring 87 is provided on the outer side of the circular roller 86.

[0035] By adopting the above technical solution, the rotating wheel 84 drives the circular roller 86 to rotate, and the steel wire ring 87 will hook down the cotton thread on the surface of the rotating wheel 84.

[0036] In this embodiment, after the carpet 10 is tightened by the pressure roller 22, the gluing body 11 moves the nozzle to the surface of the carpet 10. The electric guide rail 7 sends the hydraulic rod 81 directly below the nozzle, and the hydraulic rod 81 sends the rotating wheel 84 to the surface of the carpet 10. The three motors 83 drive the rotating wheel 84 to rotate. Relying on the friction between the protrusion 85 and the carpet 10, two outward forces are applied to the carpet 10. Driven by the electric guide rail 7, the gluing area is flattened and wrinkle-removed. The rotation of the rotating wheel 84 drives the circular roller 86 to rotate. The steel wire ring 87 will hook down the cotton thread on the surface of the rotating wheel 84. After flattening, the gluing body 11 performs subsequent gluing operations. By rotating the protrusion 85 to apply an outward force to the carpet 10, the flattening effect and flexibility are improved.

[0037] The structure and operating principle of the box 1, outlet 2, inlet 3, gluing body 11 and drying mechanism 12 in this utility model have been disclosed in a gluing device for carpet processing and production disclosed in Chinese patent application number CN202021372750.9.

[0038] The working principle and usage process of this utility model are as follows: When in use, hydraulic cylinder 4 and hydraulic cylinder 9 respectively drive the semi-circular rod 15 and the fixed frame 17 to lift. Motor 5 drives the lead screw 13 to rotate, moving the outer shell 61 to the inlet 3 via the nut seat 21. The triangular clamp 66 is inserted into the inlet 3, and one end of the carpet 10 is inserted between the triangular clamps 66 and under the pressure plate 64. Motor 62 drives the screw 63 to rotate, driving the pressure plate 64 to rise and fall along the slide rod 65, clamping the carpet 10. Motor 5 then... The drive screw 13 rotates, feeding one end of the carpet 10 to the outlet 2, pulling the carpet 10. Hydraulic cylinders 4 and 9 respectively drive the semi-circular rod 15 and the rotating roller 18 downwards, clamping both ends of the carpet 10. The four motors 20 drive the pressure roller 22 to rotate, thus tightening the carpet 10. After the flattening mechanism 8 flattens the required area, the gluing body 11 sprays glue onto the gluing area of ​​the carpet 10. The drying mechanism 12 dries the glue, accelerating the solidification speed. After gluing is completed, the semi-circular rod 15 and the rotating roller 18 are raised, and the outer casing 61 is flattened. Moved to inlet 3, the four motors 20 drive the pressure roller 22 to rotate, causing the carpet 10 to slowly slide out along outlet 2. During the discharge process, the conveying mechanism 6 clamps the other end of the carpet 10 and moves it slowly to prevent the carpet 10 from dragging on the ground. The lead screw 13 drives the outer casing 61 to make linear motion and the two hydraulic cylinders fix and tighten it, achieving automatic feeding and discharging and uniform glue spraying. After the carpet 10 is tightened by the pressure roller 22, the glue application body 11 moves the nozzle to the surface of the carpet 10, and the electric guide rail 7 sends the hydraulic rod 81 directly below the nozzle. Rod 81 delivers the rotating wheel 84 to the surface of carpet 10. Three motors 83 drive the rotating wheel 84 to rotate. Relying on the friction between the protrusion 85 and carpet 10, two outward forces are applied to carpet 10. Driven by electric guide rail 7, the gluing area is flattened and wrinkle-removed. The rotation of the rotating wheel 84 drives the circular roller 86 to rotate. The steel wire ring 87 will hook down the cotton thread on the surface of the rotating wheel 84. After flattening, the gluing body 11 performs subsequent gluing operations. The outward force applied to carpet 10 by the rotation of the protrusion 85 improves the flattening effect and flexibility.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gluing device for carpet processing, comprising a housing (1), characterized in that: An outlet (2) is provided on one side of the box body (1). Two hydraulic cylinders (9) are provided on the outer side of the box body (1) near the outlet (2). An inlet (3) is provided on the side of the box body (1) away from the outlet (2). A hydraulic cylinder (4) is provided on the outer side of the box body (1) near the inlet (3). A semi-circular rod (15) is provided at the bottom of the hydraulic cylinder (4). A support plate (16) is provided on the inner side of the inlet (3). A carpet (10) is provided on the top of the support plate (16). A [missing information - likely a type of carpet] is provided on the outer side of the box body (1) near the semi-circular rod (15). A motor (5) is provided with a lead screw (13) on its shaft. A nut seat (21) is provided on the outside of the lead screw (13). A material conveying mechanism (6) is provided on the outside of the nut seat (21). A guide rod (14) is provided on the side of the material conveying mechanism (6) away from the lead screw (13). A glue application body (11) is provided on the upper inner side of the box (1). A drying mechanism (12) is provided on one side of the glue application body (11). An electric guide rail (7) is provided on the lower inner side of the box (1). A flattening mechanism (8) is provided on the top of the electric guide rail (7).

2. The gluing device for carpet processing according to claim 1, characterized in that: The material conveying mechanism (6) includes a housing (61), two motors (62), a screw (63), a pressure plate (64), and a slide bar (65). The housing (61) has two motors (62) on its top, a screw (63) on its shaft, a pressure plate (64) on its side, and a slide bar (65) on the upper inner side of the housing (61).

3. The gluing device for carpet processing according to claim 2, characterized in that: A triangular clamp (66) is provided on the side of the outer shell (61) near the inlet (3).

4. The gluing device for carpet processing according to claim 1, characterized in that: The bottom of the two hydraulic cylinders (9) is provided with a fixed frame (17), the inner side of the fixed frame (17) is provided with a rotating roller (18), the outer side of the box (1) near the rotating roller (18) is provided with a rotating frame (19), the side of the rotating frame (19) is provided with a four motor (20), and the shaft of the four motor (20) is provided with a pressure roller (22).

5. The gluing device for carpet processing according to claim 1, characterized in that: The flattening mechanism (8) includes a hydraulic rod (81), a support frame (82), three motors (83), a rotating wheel (84), and a protrusion (85). The hydraulic rod (81) is provided with a support frame (82) at its top, and the support frame (82) is provided with three motors (83) at its upper side. The rotating shaft of the three motors (83) is provided with a rotating wheel (84), and the rotating wheel (84) is provided with a protrusion (85) on its outer side.

6. The gluing device for carpet processing according to claim 5, characterized in that: A circular roller (86) is provided on the top of the support frame (82) near the rotating wheel (84), and a steel wire ring (87) is provided on the outer side of the circular roller (86).

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