Reel detection equipment

Abstract

The utility model discloses reel detection equipment which comprises a detection rack, a detection angular positioning device, a defective product conveying mechanism, an appearance detection mechanism, a defective product placing mechanism, a good product placing mechanism and a good product transmission mechanism, and the detection angular positioning device, the defective product conveying mechanism and the good product placing mechanism are all arranged on a workbench of the detection rack. The detection angular positioning device is arranged on the detection rack and is provided with at least one first detection mechanism for detecting coaxiality, the defective product conveying mechanism is arranged behind the detection angular positioning device, the appearance detection mechanism is arranged on a top frame of the detection mechanism, and the defective product placing mechanism is arranged on one side of the detection rack and is matched with the defective product conveying mechanism. The non-defective product placing mechanism is arranged on one side of the defective product conveying mechanism, the non-defective product conveying mechanism is arranged on one side of a non-defective product discharging port of the detection rack, a second detection placing mechanism is arranged between the non-defective product placing rack and the defective product conveying mechanism, and the appearance detection mechanism is matched with the second detection placing mechanism.

Description

Technical Field

[0001] This utility model belongs to the field of manufacturing, and specifically relates to a roll inspection device. Background Technology

[0002] During the processing of automotive reels, pointed balls need to be installed at their ends, and washers need to be installed after oiling. The assembled products need to be inspected for coaxiality and appearance. The transfer between the two inspection stations requires manual handling of the pipes, which requires a lot of time and manpower and seriously affects the inspection efficiency. Therefore, the existing inspection equipment needs to be improved. Utility Model Content

[0003] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a roll inspection device with simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved inspection efficiency.

[0004] Technical Solution: To achieve the above objectives, this utility model provides a roll inspection device, comprising: an inspection frame, an angular positioning device, a defective product conveying mechanism, an appearance inspection mechanism, a defective product placement mechanism, a good product placement mechanism, and a good product transmission mechanism. The angular positioning device, the defective product conveying mechanism, and the good product placement mechanism are all mounted on the worktable of the inspection frame, and at least one first inspection mechanism for detecting coaxiality is provided. The defective product conveying mechanism is located behind the angular positioning device. The appearance inspection mechanism is located on the top frame of the inspection frame. The defective product placement mechanism is located on one side of the inspection mechanism and cooperates with the defective product conveying mechanism. The good product placement mechanism is located on one side of the defective product conveying mechanism. The good product transmission mechanism is located on the good product outlet side of the inspection frame, and a second inspection placement mechanism is provided between the good product placement mechanism and the defective product conveying mechanism. The appearance inspection mechanism cooperates with the second inspection placement mechanism.

[0005] The detection angular positioning device includes a positioning mounting frame, with a set of placement seats at both ends of the positioning mounting frame and a set of bearings on one side of the placement seats; and at least one through hole is provided on the top plate of the positioning mounting frame, and the first detection mechanism is connected to the positioning mounting frame through an adapter frame, with its detection part located in the through hole;

[0006] A horizontal moving module, wherein the horizontal moving module is disposed on one side of the positioning mounting frame;

[0007] An angular positioning mechanism is mounted on the horizontal moving module.

[0008] The angular positioning mechanism includes an angular positioning mounting plate, a positioning rotary motor, a drive wheel, and a driven wheel. A transfer frame is provided on one side of the angular positioning mounting plate, and the transfer frame is connected to the horizontal moving module. The positioning rotary motor is mounted on one side of the angular positioning mounting plate. The drive wheel is located at the output end of the positioning rotary motor, and the driven wheel is located at the end of the angular positioning mounting plate away from the positioning rotary motor. The drive wheel and the driven wheel are connected by a synchronous belt.

[0009] The defective product conveying mechanism includes a defective product conveying frame, a conveying channel is formed between the two side plates of the defective product conveying frame, a conveying motor is provided at one end of the defective product conveying frame, a drive wheel is provided at the output end of the conveying motor, a driven wheel is provided on the defective product conveying frame away from the conveying motor, the drive wheel and the driven wheel are connected by a synchronous belt drive, and the two side plates of the defective product conveying frame are higher than the synchronous belt.

[0010] The defective product placement mechanism includes a storage support frame, a storage box on the storage support frame, a storage conveying mechanism at the relative position of the storage box and the defective product conveying mechanism, and a pushing mechanism on the side of the storage conveying mechanism away from the storage support frame.

[0011] The pushing mechanism includes a linkage shaft, a set of pushing frames and a pushing drive cylinder. The two ends of the linkage shaft are connected to the top frame of the storage support frame through bearing seats. The pushing frames are mounted on the linkage shaft. The pushing drive cylinder is connected to the storage support frame through a cylinder fixing seat. The output end is connected to the linkage shaft through a drive block.

[0012] It also includes a transplanting mechanism, which is set on the workbench and cooperates with the detection angular positioning device, the defective product conveying mechanism, the good product placement mechanism and the good product transmission mechanism.

[0013] The transplanting mechanism includes a transplanting support frame, a transplanting drive plate, and at least one transplanting component. The transplanting support frame is connected to the workbench via a set of support columns. A transplanting drive module is located below the transplanting support frame. The transplanting drive plate is connected to the transplanting drive module via a sliding block. At least one adapter plate is provided on the transplanting drive plate. A lifting drive cylinder is provided on the adapter plate. The transplanting component is connected to the output end of the lifting drive cylinder.

[0014] The transplanting assembly includes a bidirectional drive cylinder, the output end of which is provided with a mounting plate, the mounting plate is provided with a clamping plate, and the inner side of the clamping plate is provided with a set of clamping blocks.

[0015] The clamping block has a clamping notch on one side, which mates with the workpiece.

[0016] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0017] 1. The roller inspection device of this utility model improves the structure of the inspection device by placing the pipe on the inspection angle positioning device and inspecting the pipe through the first inspection mechanism. During the inspection process, the inspection angle positioning device can adjust the angle of the pipe to better meet the inspection needs. Then, through the transfer mechanism, it is moved to the second inspection mechanism to inspect the appearance of the product. The whole inspection process is automated, which effectively improves its inspection efficiency.

[0018] 2. The cooperation between the defective product conveying mechanism and the defective product placement mechanism enables the discharge of defective products to be automated, facilitating centralized processing of defective products.

[0019] 3. Grooves for placing pipe fittings. The grooves prevent workpieces from rolling and improve the stability of oiling or washer installation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the roll detection device described in this utility model;

[0021] Figure 2 This is a schematic diagram of the transplanting mechanism installation in this utility model;

[0022] Figure 3 This is a schematic diagram of the roll detection device of this utility model without the upper shell;

[0023] Figure 4 This is a schematic diagram of the detection angular positioning device and the defective product conveying mechanism in this utility model;

[0024] Figure 5 This is a schematic diagram of the angular positioning device in this utility model;

[0025] Figure 6 This is a schematic diagram of the defective product placement mechanism in this utility model. Detailed Implementation

[0026] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example

[0027] As shown in the figure, a roll inspection device includes: an inspection frame 41, an inspection angular positioning device 42, a defective product conveying mechanism 43, a visual inspection mechanism 44, a defective product placement mechanism 45, a second inspection placement mechanism 46, a good product placement rack 47, and a good product transfer mechanism 48. The inspection angular positioning device 42, the defective product conveying mechanism 43, and the good product placement rack 47 are all mounted on the worktable of the inspection frame 41, and at least one first inspection mechanism 401 for detecting coaxiality is provided. The defective product conveying mechanism 43 is located on the inspection angular positioning device 44, the defective product conveying mechanism 45, the good product placement rack 46, the first inspection placement mechanism 46, the second inspection placement mechanism 47, and the good product transfer mechanism 48. Behind the positioning device 42, the appearance inspection mechanism 44 is located on the top frame of the inspection mechanism 41, the defective product placement mechanism 45 is located on one side of the inspection frame 41 and cooperates with the defective product conveying mechanism 43, the good product placement rack 47 is located on one side of the defective product conveying mechanism 43, the good product conveying mechanism 48 is located on the good product outlet side of the inspection frame 41, and a second inspection placement mechanism 46 is provided between the good product placement rack 47 and the defective product conveying mechanism 43, and the appearance inspection mechanism 44 cooperates with the second inspection placement mechanism 46.

[0028] The detection angular positioning device 42 includes a positioning mounting frame 421. A set of placement seats 422 are provided at both ends of the positioning mounting frame 421. A set of bearings 4221 is provided on one side of the placement seat 422. The top plate of the positioning mounting frame 421 is provided with at least one through hole. The first detection mechanism 401 is connected to the positioning mounting frame 421 through a transition frame, and its detection part is located in the through hole.

[0029] A horizontal moving module 423 is disposed on one side of the positioning mounting bracket 421;

[0030] An angular positioning mechanism 424 is mounted on the horizontal moving module 423.

[0031] The angular positioning mechanism 424 includes an angular positioning mounting plate 4241, a positioning rotary motor 4242, a drive wheel 4243, and a driven wheel 4244. A transfer frame is provided on one side of the angular positioning mounting plate 4241, and the transfer frame is connected to the horizontal moving module 423. The positioning rotary motor 4242 is mounted on one side of the angular positioning mounting plate 4241. The drive wheel 4243 is located at the output end of the positioning rotary motor 4242, and the driven wheel 4244 is located at the end of the angular positioning mounting plate 4241 away from the positioning rotary motor 4242. The drive wheel 4243 and the driven wheel 4244 are connected by a synchronous belt.

[0032] The defective product conveying mechanism 43 includes a defective product conveying frame 431, with a conveying channel formed between the two side plates of the defective product conveying frame 431. One end of the defective product conveying frame 431 is provided with a conveying motor 432, and the output end of the conveying motor 432 is provided with a drive wheel. The defective product conveying frame 431 is provided with a driven wheel away from the conveying motor 432. The drive wheel and the driven wheel are connected by a synchronous belt 433, and the two side plates of the defective product conveying frame 431 are higher than the synchronous belt 433.

[0033] The defective product placement mechanism 45 includes a storage support frame 451, a storage box 452 is provided on the storage support frame 451, a storage conveying mechanism 453 is provided at the relative position of the storage box 452 and the defective product conveying mechanism 43, and a pusher mechanism 454 is provided on the side of the storage conveying mechanism 453 away from the storage support frame 451.

[0034] The pushing mechanism 454 includes a linkage shaft 4541, a set of pushing frames 4542, and a pushing drive cylinder 4543. The two ends of the linkage shaft 4541 are connected to the top frame of the storage support frame 451 through bearing seats. The pushing frames 4542 are mounted on the linkage shaft 4541. The pushing drive cylinder 4543 is connected to the storage support frame 451 through a cylinder fixing seat. The output end is connected to the linkage shaft 4541 through a drive block 4544.

[0035] It also includes a transplanting mechanism 5, which is set on the workbench and cooperates with the detection angular positioning device 42, the defective product conveying mechanism 43, the good product placement rack 47 and the good product transmission mechanism 48.

[0036] The transplanting mechanism 5 includes a transplanting support frame 51, a transplanting drive plate 52, and at least one transplanting component 53. The transplanting support frame 51 is connected to the workbench via a set of support columns. A transplanting drive module is located below the transplanting support frame 51. The transplanting drive plate 52 is connected to the transplanting drive module via a sliding block. At least one adapter plate is provided on the transplanting drive plate 52. A lifting drive cylinder 54 is provided on the adapter plate. The transplanting component 53 is connected to the output end of the lifting drive cylinder 54.

[0037] The transplanting assembly 53 includes a bidirectional drive cylinder 531. The output end of the bidirectional drive cylinder 531 is provided with a mounting plate. The mounting plate is provided with a clamping plate 532. A set of clamping blocks 533 is provided on the inner side of the clamping plate 532.

[0038] The clamping block 533 has a clamping notch on one side, which cooperates with the workpiece.

[0039] The working principle of the roll inspection device described in this embodiment is as follows:

[0040] The transplanting drive cylinder 54 in the transplanting mechanism 5 drives the transplanting drive plate 52 to move the transplanting assembly 53 along the slide rail to the top of the pipe. The lifting drive cylinder 55 drives the transplanting assembly 53 to descend. The bidirectional drive cylinder 531 drives the clamping plate 532 to open and close the clamping block 533 to clamp the pipe. The transplanting drive cylinder 54 drives the transplanting drive plate 52 to move the transplanting assembly 53 with the clamped pipe to the placement seat 422 of the detection angle positioning device 42.

[0041] According to the testing requirements, the first horizontal moving module 423 drives the positioning mechanism 54 to move horizontally to a suitable position. The positioning rotary motor 542 drives the driving wheel 543 to rotate, which in turn drives the driven wheel 544 to rotate. During the rotation of the synchronous belt, the angle of the pipe will be adjusted.

[0042] The first testing mechanism 401 tests the coaxiality of the product. The good products that pass the initial test are moved to the second testing and placement mechanism 46 through the transfer mechanism 5. The appearance of the product is then tested by the appearance testing mechanism 44. If the test is qualified, the product is moved to the good product placement rack 47 through the transfer mechanism 5, and then transported to the good product placement area through the good product transfer mechanism 48.

[0043] If the inspection fails, the transplanting mechanism 5 will transplant it to the defective product conveying mechanism 43, which will then transport the defective product to the storage conveying mechanism 453 of the defective product placement mechanism 45. The pushing mechanism 454 will then push the defective product into the storage box 452.

[0044] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A roll inspection device, characterized in that: include: The inspection frame (41), inspection angular positioning device (42), defective product conveying mechanism (43), appearance inspection mechanism (44), defective product placement mechanism (45), second inspection placement mechanism (46), good product placement rack (47), and good product transfer mechanism (48) are provided. The inspection angular positioning device (42), defective product conveying mechanism (43), and good product placement rack (47) are all located on the workbench of the inspection frame (41), and at least one first inspection mechanism (401) for detecting coaxiality is provided. The defective product conveying mechanism (43) is located behind the inspection angular positioning device (42). The appearance inspection mechanism (44) is located on the top frame of the inspection frame (41). The defective product placement mechanism (45) is located on one side of the inspection frame (41) and cooperates with the defective product conveying mechanism (43). The good product placement rack (47) is located on one side of the defective product conveying mechanism (43). The good product conveying mechanism (48) is located on the good product outlet side of the inspection frame (41). A second inspection placement mechanism (46) is located between the good product placement rack (47) and the defective product conveying mechanism (43). The appearance inspection mechanism (44) cooperates with the second inspection placement mechanism (46).

2. The roll inspection device according to claim 1, characterized in that: The detection angular positioning device (42) includes a positioning mounting frame (421), with a set of placement seats (422) provided at both ends of the positioning mounting frame (421), and a set of bearings (4221) provided on one side of the placement seat (422); and at least one through hole is provided on the top plate of the positioning mounting frame (421), and the first detection mechanism (401) is connected to the positioning mounting frame (421) through a transition frame, with its detection part located in the through hole; A horizontal moving module (423) is disposed on one side of the positioning mounting frame (421); An angular positioning mechanism (424) is provided on the horizontal moving module (423).

3. The roll inspection device according to claim 2, characterized in that: The angular positioning mechanism (424) includes an angular positioning mounting plate (4241), a positioning rotary motor (4242), a drive wheel (4243), and a driven wheel (4244). A transfer frame is provided on one side of the angular positioning mounting plate (4241), and the transfer frame is connected to the horizontal moving module (423). The positioning rotary motor (4242) is mounted on one side of the angular positioning mounting plate (4241). The drive wheel (4243) is located at the output end of the positioning rotary motor (4242), and the driven wheel (4244) is located at the end of the angular positioning mounting plate (4241) away from the positioning rotary motor (4242). The drive wheel (4243) and the driven wheel (4244) are connected by a synchronous belt.

4. The roll inspection device according to claim 2, characterized in that: The defective product conveying mechanism (43) includes a defective product conveying frame (431), a conveying channel is formed between the two side plates of the defective product conveying frame (431), a conveying motor (432) is provided at one end of the defective product conveying frame (431), a drive wheel is provided at the output end of the conveying motor (432), a driven wheel is provided away from the conveying motor (432) of the defective product conveying frame (431), the drive wheel and the driven wheel are connected by a synchronous belt (433), and the two side plates of the defective product conveying frame (431) are higher than the synchronous belt (433).

5. The roll inspection device according to claim 2, characterized in that: The defective product placement mechanism (45) includes a storage support frame (451), a storage box (452) is provided on the storage support frame (451), a storage conveying mechanism (453) is provided at the relative position of the storage box (452) and the defective product conveying mechanism (43), and a pusher mechanism (454) is provided on the side of the storage conveying mechanism (453) away from the storage support frame (451).

6. The roll inspection device according to claim 5, characterized in that: The pushing mechanism (454) includes a linkage shaft (4541), a set of push frames (4542) and a pushing drive cylinder (4543). The two ends of the linkage shaft (4541) are connected to the top frame of the storage support frame (451) through bearing seats. The push frames (4542) are mounted on the linkage shaft (4541). The pushing drive cylinder (4543) is connected to the storage support frame (451) through a cylinder fixing seat. The output end is connected to the linkage shaft (4541) through a drive block (4544).

7. The roll inspection device according to claim 1, characterized in that: It also includes a transplanting mechanism (5), which is located on the workbench and works in conjunction with a detection angular positioning device (42), a defective product conveying mechanism (43), a good product placement rack (47), and a good product transfer mechanism (48).

8. The roll inspection device according to claim 7, characterized in that: The transplanting mechanism (5) includes a transplanting support frame (51), a transplanting drive plate (52), and at least one transplanting component (53). The transplanting support frame (51) is connected to the workbench through a set of support columns. A transplanting drive module is provided below the transplanting support frame (51). The transplanting drive plate (52) is connected to the transplanting drive module through a sliding block. At least one adapter plate is provided on the transplanting drive plate (52). A lifting drive cylinder (54) is provided on the adapter plate. The transplanting component (53) is connected to the output end of the lifting drive cylinder (54).

9. The roll inspection device according to claim 8, characterized in that: The transplanting assembly (53) includes a bidirectional drive cylinder (531), the output end of which is provided with a mounting plate, a clamping plate (532) is provided on the mounting plate, and a set of clamping blocks (533) is provided on the inner side of the clamping plate (532).

10. The roll inspection device according to claim 9, characterized in that: The clamping block (533) has a clamping notch on one side, which is matched with the workpiece.

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