Waste collecting device for forging production

By designing an automated waste collection device for forging production, using gears and eccentric rods to drive the cleaning frame to move, and adjusting the height of the cleaning brush with an adjusting cylinder, the problem of low waste cleaning efficiency in forging production is solved, achieving efficient waste collection and reducing labor intensity and labor costs.

CN223862371UActive Publication Date: 2026-02-03FUNING HENGYUAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202520090694.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-02-03
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The inefficient waste removal process during forging production leads to high labor intensity, high labor costs, and impacts production progress.

Method used

A waste collection device for forging production was designed. The device uses a drive motor and a moving motor to drive gears, eccentric rods and eccentric grooves to achieve automated movement of the cleaning frame and cleaning brush. Combined with the adjustment cylinder to adjust the height of the cleaning brush, the waste can be collected efficiently.

Benefits of technology

It has enabled automated collection of waste materials, reduced manual cleaning time, improved production efficiency, and reduced labor intensity and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forging production waste collecting device which comprises a working table, a cleaning frame and a cleaning brush are arranged on the working table, a fixing plate and a driving plate are arranged on one side of the working table, one end of the driving plate is hinged to the fixing plate, a driving disc is rotationally arranged on the fixing plate, an eccentric rod is arranged on the driving disc, and a driving rod is arranged on the cleaning frame. An eccentric groove matched with the eccentric rod is formed in the driving plate, a driving groove matched with the driving rod is further formed in the driving plate, the driving plate is driven to rotate through cooperation of the eccentric rod and the eccentric groove, and when the driving plate rotates, the cleaning frame is driven to move on the workbench through cooperation of the driving rod and the driving groove; and therefore, the cleaning brush is conveniently driven to repeatedly sweep and collect the waste.
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Description

Technical Field

[0001] This utility model relates to the field of forging production technology, and more specifically, to a forging production waste collection device. Background Technology

[0002] Forging is a processing procedure in which metal is subjected to pressure and shaped into a desired form or a suitable compressive force through plastic deformation. This force is typically achieved by using a hammer or pressure. The forging process creates a fine granular structure and improves the physical properties of the metal.

[0003] In the forging production process, the generation of waste is unavoidable. This waste includes not only metal scraps and defective products, but also various metal shavings generated during machining. The resulting shavings are scattered on the workbench, and workers need to stand for long periods of time to clean up the waste. This is not only labor-intensive and generates additional labor costs, but also inefficient, takes up a lot of time, and causes production interruptions, affecting the overall production progress of forgings. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, this utility model provides a forging production waste collection device to solve the technical problem of low waste cleaning efficiency mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a forging production waste collection device, comprising a workbench, a cleaning frame and a cleaning brush on the workbench, a fixed plate and a drive plate on one side of the workbench, one end of the drive plate being hinged to the fixed plate, a drive disc rotatably mounted on the fixed plate, an eccentric rod mounted on the drive disc, a drive rod mounted on the cleaning frame, an eccentric groove cooperating with the eccentric rod and a drive groove cooperating with the drive rod on the drive plate, a cleaning box on one side of the workbench, a moving motor and a moving screw mounted on the cleaning box, a moving plate threadedly connected to the moving screw, cleaning holes on both sides of the cleaning box, and a collection box below the cleaning holes.

[0008] The present invention is further configured such that the drive disk is provided with a rotating shaft on the fixed plate, the rotating shaft is provided with a first gear, and a second gear that cooperates with the first gear is rotatably provided on the fixed plate. Through the cooperation of the first gear and the second gear, the rotating shaft and the drive disk are driven to rotate.

[0009] The present invention is further configured such that a fixing frame is provided on the fixing plate, and a drive motor is provided on the fixing frame. The motor shaft of the drive motor is fixedly connected to the second gear, so as to facilitate driving the second gear to rotate.

[0010] The present invention is further configured such that the cleaning frame is provided with first sliders on both sides and the worktable is provided with first grooves on both sides, thereby restricting the movement direction and position of the cleaning frame.

[0011] The present invention is further configured such that an adjusting plate is slidably provided on the cleaning frame, an adjusting rod is provided on the adjusting plate, the cleaning brush is fixedly provided on the adjusting plate, and the adjusting rod is slidably provided on the cleaning frame to adjust the height of the cleaning brush.

[0012] The present invention is further configured such that the cleaning frame is provided with an adjusting block, the adjusting rod is provided with a moving rod, and the adjusting block is provided with an inclined groove that cooperates with the moving rod. The height of the adjusting rod and the adjusting plate can be adjusted by the cooperation of the inclined groove and the moving rod.

[0013] The present invention is further configured such that an adjusting cylinder is provided on one side of the adjusting block to drive the adjusting block to move.

[0014] The present invention is further configured such that a second sliding block is provided on both sides of the movable plate, and a second sliding groove is provided on both sides of the collection box to restrict the moving direction of the movable plate.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a forging production waste collection device, which has the following beneficial effects:

[0017] 1. The drive motor drives the first gear and the second gear to rotate, which in turn drives the drive disc to rotate. Through the cooperation of the eccentric rod and the eccentric groove, the drive plate is driven to rotate. When the drive plate rotates, through the cooperation of the drive rod and the drive groove, the cleaning frame is moved on the worktable, which facilitates the cleaning brush to repeatedly sweep and collect the waste.

[0018] 2. The moving motor drives the moving screw to rotate, which in turn drives the moving plate to move back and forth in the cleaning box. The moving plate scrapes the waste in the cleaning box and collects it through the cleaning hole. The waste is then collected by the collection box.

[0019] 3. The adjustment block is moved by the adjustment cylinder, and the height of the adjustment rod and the adjustment plate is adjusted by the cooperation of the tilting groove and the moving rod, thereby adjusting the height of the cleaning brush and improving the practicality of the cleaning brush. Attached Figure Description

[0020] Figure 1This is a schematic diagram of the overall structure of a forging production waste collection device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the cooperative structure of the workbench, cleaning rack, drive plate and drive disk in this utility model;

[0022] Figure 3 This is a schematic diagram of the meshing structure of the fixed frame, drive motor, first gear, and second gear in this utility model;

[0023] Figure 4 This is a schematic diagram of the cooperative structure of the adjusting cylinder, adjusting block, adjusting rod, adjusting plate and cleaning brush in this utility model;

[0024] Figure 5 This is a cross-sectional structural diagram of the cleaning box in this utility model.

[0025] In the diagram: 1. Workbench; 2. Cleaning frame; 3. Cleaning brush; 4. Fixing plate; 5. Drive plate; 6. Drive disc; 7. Eccentric rod; 8. Drive rod; 9. Eccentric groove; 10. Drive groove; 11. Cleaning box; 12. Moving motor; 13. Moving screw; 14. Moving plate; 15. Cleaning hole; 16. Collection box; 17. Rotating shaft; 18. First gear; 19. Second gear; 20. Fixing frame; 21. Drive motor; 22. First slider; 23. First slide groove; 24. Adjusting plate; 25. Adjusting rod; 26. Adjusting block; 27. Moving rod; 28. Inclined groove; 29. ​​Adjusting cylinder; 30. Second sliding block; 31. Second slide groove. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5A forging waste collection device includes a workbench 1, on which a cleaning frame 2 and a cleaning brush 3 are mounted. A fixed plate 4 and a drive plate 5 are located on one side of the workbench 1. One end of the drive plate 5 is hinged to the fixed plate 4. A drive disc 6 is rotatably mounted on the fixed plate 4, and an eccentric rod 7 is mounted on the drive disc 6. A drive rod 8 is mounted on the cleaning frame 2. The drive plate 5 has an eccentric groove 9 that mates with the eccentric rod 7 and a drive groove 10 that mates with the drive rod 8. A cleaning box 11 is located on one side of the workbench 1. A moving motor 12 and a moving screw 13 are mounted on the cleaning box 11. A moving plate 14 is threadedly connected to the moving screw 13. The box 11 has cleaning holes 15 on both sides, and a collection box 16 is provided below the cleaning holes 15. The drive disk 6 has a rotating shaft 17 on the fixed plate 4. The rotating shaft 17 has a first gear 18. The fixed plate 4 has a second gear 19 that rotatably cooperates with the first gear 18. The fixed plate 4 has a fixed frame 20. The fixed frame 20 has a drive motor 21. The motor shaft of the drive motor 21 is fixedly connected to the second gear 19. The cleaning frame 2 has a first slider 22 on both sides. The worktable 1 has a first slide groove 23 on both sides. The moving plate 14 has a second sliding block 30 on both sides. The collection box 16 has a second slide groove 31 on both sides.

[0030] In this embodiment, during cleaning, the drive motor 21 is started, which drives the second gear 19 to rotate. The second gear 19 drives the first gear 18 to rotate through gear meshing. The first gear 18 drives the drive disk 6 to rotate through the rotating shaft 17. When the drive disk 6 rotates, it drives the eccentric rod 7 to move in the eccentric groove 9, which in turn drives the drive plate 5 to rotate on the fixed plate 4. When the drive plate 5 rotates, through the cooperation of the drive rod 8 and the drive groove 10, it drives the cleaning frame 2 to move on the worktable 1. The first slider 22 moves on the first slide groove 23, which in turn drives the cleaning brush 3 to move through the cleaning frame 2, cleaning the waste into the cleaning box 11. The moving motor 12 is started, and the motor shaft of the moving motor 12 drives the moving screw 13 to rotate. The moving screw 13 drives the moving plate 14 to move repeatedly in both directions. Through the moving plate 14, the debris in the cleaning box 11 is cleaned into the collection box 16 through the cleaning hole 15.

[0031] Please see Figure 4 As one embodiment of the cleaning brush 3: an adjusting plate 24 is slidably provided on the cleaning frame 2, an adjusting rod 25 is provided on the adjusting plate 24, the cleaning brush 3 is fixedly provided on the adjusting plate 24, the adjusting rod 25 is slidably provided on the cleaning frame 2, an adjusting block 26 is provided on the cleaning frame 2, a moving rod 27 is provided on the adjusting rod 25, an inclined groove 28 that cooperates with the moving rod 27 is provided on the adjusting block 26, and an adjusting cylinder 29 is provided on one side of the adjusting block 26.

[0032] More specifically, when cleaning the workbench 1, as the cleaning frame 2 moves towards the cleaning box 11, the adjusting cylinder 29 is activated. The adjusting cylinder 29 drives the adjusting block 26 to move, and the moving rod 27 of the adjusting rod 25 moves on the inclined groove 28, causing the adjusting rod 25 and the adjusting plate 24 to move downward, thereby causing the cleaning brush 3 to come into contact with the workbench 1 surface to clean the waste. When the cleaning frame 2 moves in the opposite direction, the output end of the adjusting cylinder 29 retracts, causing the adjusting block 26 to move in the opposite direction. Through the cooperation of the inclined groove 28 and the moving rod 27, the adjusting rod 25 and the adjusting plate 24 are driven upward, causing the cleaning brush 3 to move upward, thereby preventing the waste from moving in the opposite direction when the cleaning brush 3 moves in the opposite direction.

[0033] In summary, during the use or operation of the overall equipment: When cleaning, the drive motor 21 is started, which drives the second gear 19 to rotate. The second gear 19 drives the first gear 18 to rotate through gear meshing. The first gear 18 drives the drive disc 6 to rotate through the rotating shaft 17. When the drive disc 6 rotates, it drives the eccentric rod 7 to move in the eccentric groove 9, which in turn drives the drive plate 5 to rotate on the fixed plate 4. When the drive plate 5 rotates, through the cooperation of the drive rod 8 and the drive groove 10, it drives the cleaning frame 2 to move on the worktable 1. The first slider 22 moves on the first slide groove 23, which in turn drives the cleaning brush 3 to move through the cleaning frame 2, cleaning the waste into the cleaning box 11. The moving motor 12 is started, and the motor shaft of the moving motor 12 drives the moving screw 13 to rotate. The moving screw 13 drives the moving plate 14 to move repeatedly in both directions. Through the moving plate 14, the debris in the cleaning box 11 is cleaned into the collection box 16 through the cleaning hole 15.

[0034] When cleaning the workbench 1, as the cleaning frame 2 moves towards the cleaning box 11, the adjusting cylinder 29 is activated. The adjusting cylinder 29 drives the adjusting block 26 to move, and the moving rod 27 of the adjusting rod 25 moves on the inclined groove 28, causing the adjusting rod 25 and the adjusting plate 24 to move downward, thereby causing the cleaning brush 3 to come into contact with the workbench 1 surface to clean the waste. When the cleaning frame 2 moves in the opposite direction, the output end of the adjusting cylinder 29 retracts, causing the adjusting block 26 to move in the opposite direction. Through the cooperation of the inclined groove 28 and the moving rod 27, the adjusting rod 25 and the adjusting plate 24 are driven to move upward, causing the cleaning brush 3 to move upward, thereby preventing the waste from moving in the opposite direction when the cleaning brush 3 moves in the opposite direction.

[0035] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0036] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A forging production waste collection device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a cleaning frame (2) and a cleaning brush (3). A fixed plate (4) and a drive plate (5) are provided on one side of the workbench (1). One end of the drive plate (5) is hinged to the fixed plate (4). A drive disk (6) is rotatably provided on the fixed plate (4). An eccentric rod (7) is provided on the drive disk (6). A drive rod (8) is provided on the cleaning frame (2). An eccentric groove (9) that cooperates with the eccentric rod (7) is provided on the drive plate (5). A drive groove (10) that cooperates with the drive rod (8) is also provided. A cleaning box (11) is provided on one side of the workbench (1). A moving motor (12) and a moving screw (13) are provided on the cleaning box (11). A moving plate (14) is threadedly connected to the moving screw (13). Cleaning holes (15) are provided on both sides of the cleaning box (11). A collection box (16) is provided below the cleaning holes (15).

2. The forging production waste collection device according to claim 1, characterized in that: The drive disk (6) has a rotating shaft (17) on the fixed plate (4), a first gear (18) is provided on the rotating shaft (17), and a second gear (19) that cooperates with the first gear (18) is rotatably provided on the fixed plate (4).

3. The forging production waste collection device according to claim 2, characterized in that: The fixing plate (4) is provided with a fixing frame (20), and the fixing frame (20) is provided with a drive motor (21). The motor shaft of the drive motor (21) is fixedly connected to the second gear (19).

4. The forging production waste collection device according to claim 1, characterized in that: The cleaning rack (2) is provided with first sliders (22) on both sides, and the workbench (1) is provided with first grooves (23) on both sides.

5. The forging production waste collection device according to claim 1, characterized in that: An adjusting plate (24) is slidably provided on the cleaning frame (2), and an adjusting rod (25) is provided on the adjusting plate (24). The cleaning brush (3) is fixedly provided on the adjusting plate (24), and the adjusting rod (25) is slidably provided on the cleaning frame (2).

6. The forging production waste collection device according to claim 5, characterized in that: The cleaning frame (2) is provided with an adjusting block (26), the adjusting rod (25) is provided with a moving rod (27), and the adjusting block (26) is provided with an inclined groove (28) that cooperates with the moving rod (27).

7. A forging production waste collection device according to claim 6, characterized in that: An adjusting cylinder (29) is provided on one side of the adjusting block (26).

8. The forging production waste collection device according to claim 1, characterized in that: The movable plate (14) is provided with second sliding blocks (30) on both sides, and the collection box (16) is provided with second sliding grooves (31) on both sides.