Carbon powder flushing device for hard carbon preparation
By designing a toner rinsing device for hard carbon preparation, and utilizing the coordinated work of the transportation, filtration, leveling, and rinsing components, the problem of inconsistent toner rinsing was solved, achieving a highly efficient toner rinsing effect.
Patent Information
- Application Number
- CN202520106813.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-17
AI Technical Summary
In existing technologies, the toner rinsing process is not easy to continue, resulting in low efficiency.
A toner washing device for hard carbon preparation was designed, including a transport component, a filter component, a leveling component, a washing component, and a scraping component. The continuous movement, leveling, washing, and collection of toner are achieved through the coordinated work of these components.
This enables the continuous and uninterrupted toner rinsing process, improving the efficiency and quality of large-volume toner rinsing.
Smart Images

Figure CN223862387U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to hard carbon preparation technical field, concretely, especially relate to a carbon powder flushing device for hard carbon preparation. BACKGROUND
[0002] Since starch is an organic high molecular carbohydrate, the purity is higher, can avoid impurity, guarantee the consistency of hard carbon structure, and starch is one of the most abundant renewable biological materials, so when preparing hard carbon, starch is usually used as a precursor. After the carbon powder is separated from the starch under the catalysis of the catalytic solution, the carbon powder separated from the solid-liquid needs to be washed to neutral by distilled water, and clean carbon powder is obtained.
[0003] When separating the carbon powder, the carbon powder is usually placed on the filter device, and then the carbon powder on the filter device is washed by distilled water. Since the carbon powder is prepared in large quantities, the carbon powder needs to be placed on the filter device before washing, and then the washed carbon powder is taken out from the filter device, so that the washing of the carbon powder is not easy to continue.
[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL
[0005] In view of the problems in the related art, the utility model provides a carbon powder flushing device for hard carbon preparation to overcome the above technical problems existing in the prior art.
[0006] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0007] The utility model discloses a carbon powder flushing device for hard carbon preparation, which comprises a flushing shell, characterized in that a conveying assembly is arranged in the flushing shell, a filter assembly is arranged on one side of the conveying assembly, a feeding assembly is arranged on the top of the flushing shell, a leveling assembly is arranged in the flushing shell, a flushing assembly is arranged in the flushing shell, the leveling assembly and the flushing assembly are staggered, and a scraping assembly is arranged at one end of the filter assembly.
[0008] The feeding assembly is used to guide the carbon powder to the top of the filter assembly, the conveying assembly is used to drive the filter assembly to convey the carbon powder, the leveling assembly is used to level the carbon powder on the filter assembly, the flushing assembly is used to flush the leveled carbon powder, and the scraping assembly is used to scrape the flushed carbon powder on the filter assembly.
[0009] Further, the conveying assembly comprises a conveying roller, the conveying roller is rotationally connected with the washing shell, an outer surface of the conveying roller is provided with a conveying belt, an inner wall of the conveying belt is provided with a driving groove, the outer surface of the conveying roller is fixedly connected with a driving strip, the driving strip is engaged with the driving groove, an outer surface of the washing shell is fixedly connected with a motor, and an output end of the motor is fixedly connected with the conveying roller.
[0010] Further, the filtering assembly comprises a shielding belt, one side of the shielding belt is fixedly connected with one side of the conveying belt, one side of the shielding belt is fixedly connected with a filter cloth, and the shielding belt is provided on both sides of the filter cloth.
[0011] Further, the feeding assembly comprises a feeding hopper, the feeding hopper is fixedly connected to the top of the washing shell, the bottom of the feeding hopper is fixedly connected with a guide frame, and the bottom of the guide frame extends to the inside of the washing shell.
[0012] Further, the plowing assembly comprises a first mounting frame, the first mounting frame is fixedly installed on the inner wall top of the washing shell, the bottom of the first mounting frame is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly connected with a pear-shaped rod, and a plurality of pear-shaped rods are arranged.
[0013] Further, the washing assembly comprises a second mounting frame, the second mounting frame is fixedly installed on the inner wall top of the washing shell, the bottom of the second mounting frame is fixedly connected with a washing plate, the bottom of the washing plate is fixedly connected with a washing head, a plurality of washing heads are arranged in an array, the top of the washing plate is fixedly connected with a branch pipe, and the top of the branch pipe is fixedly connected with a main pipe.
[0014] Further, the scraping assembly comprises a discharging chute, the discharging chute is arranged at one end of the washing shell, an inner portion of the discharging chute is obliquely provided with a scraping frame, and the scraping frame is in contact with the outer surfaces of the shielding belt and the filter cloth.
[0015] Further, the bottom of the washing shell is provided with a sewage tank, the bottom of the sewage tank is provided with a collecting hopper, and the bottom of the collecting hopper is fixedly connected with a sewage pipe.
[0016] The utility model has the advantages of the following beneficial effects:
[0017] 1. This utility model allows the filter assembly to move continuously inside the rinsing housing via a transport component. The moving filter assembly also moves the toner within the rinsing housing. At this time, the leveling component and rinsing component rinse the moving toner, while the scraping component scrapes the rinsed toner off the filter assembly. Throughout the process, as the filter assembly moves continuously, the operator can continuously feed toner onto the filter assembly via the feeding component. Simultaneously, the rinsed toner continuously flows out from inside the rinsing housing, allowing for continuous and uninterrupted rinsing of large quantities of toner.
[0018] 2. This utility model allows the toner to move inside the rinsing shell via the filter cloth. At this time, the pear rod can move the toner and level it, so that the toner can be evenly and flatly spread on the filter cloth. The rinsing head sprays distilled water onto the leveled toner, so that the distilled water can rinse the toner. In addition, the above operation needs to be repeated multiple times, so that the rinsing quality of the toner can be guaranteed.
[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the external outline structure of this utility model;
[0022] Figure 2 For the present utility model Figure 1 Rear view structural diagram;
[0023] Figure 3 This is a cross-sectional view of the flushing shell of this utility model;
[0024] Figure 4 This is a schematic diagram of the plowing component structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the filter assembly structure of this utility model;
[0026] Figure 6 For the present utility model Figure 5 Enlarged structural diagram at point A.
[0027] The attached diagram lists the components represented by each number as follows:
[0028] 1. Washing shell; 2. Transport assembly; 201. Transport roller; 202. Transport belt; 203. Drive trough; 204. Drive bar; 205. Motor; 3. Filter assembly; 301. Shielding belt; 302. Filter cloth; 4. Feeding assembly; 401. Feeding hopper; 402. Guide frame; 5. Plowing assembly; 501. First mounting frame; 502. Connecting plate; 503. Pear rod; 6. Washing assembly; 601. Second mounting frame; 602. Washing plate; 603. Washing head; 604. Branch pipe; 605. Main pipe; 7. Scraping assembly; 701. Discharge trough; 702. Scraper frame; 8. Wastewater tank; 9. Collection hopper; 10. Sewage pipe. Detailed Implementation
[0029] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.
[0030] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0031] Please see Figures 1-6 As shown, this utility model is a toner washing device for hard carbon preparation, including a washing shell 1, a transport component 2 is arranged inside the washing shell 1, a filter component 3 is arranged on one side of the transport component 2, a feeding component 4 is arranged on the top of the washing shell 1, a leveling component 5 is arranged inside the washing shell 1, a washing component 6 is arranged inside the washing shell 1, the leveling component 5 and the washing component 6 are arranged alternately, and a scraping component 7 is arranged at one end of the filter component 3.
[0032] The feeding component 4 is used to guide the toner to the top of the filter component 3. The transport component 2 is used to drive the filter component 3 so that the filter component 3 can transport the toner. The leveling component 5 is used to level the toner on the filter component 3. The rinsing component 6 is used to rinse the leveled toner. The scraping component 7 is used to scrape the rinsed toner from the filter component 3.
[0033] During the washing of toner, the toner is fed onto the filter assembly 3 by the feeding component 4. With the assistance of the transport component 2, the filter assembly 3 can move the toner inside the washing shell 1. At this time, the leveling component 5 can level the toner on the filter assembly 3, and the washing component 6 washes the leveled toner. The wastewater after washing can directly penetrate down the filter assembly 3. After the toner has been leveled and washed multiple times, the toner on the filter assembly 3 can fall off the filter assembly 3 by the scraping component 7.
[0034] The transport component 2 allows the filter component 3 to move continuously inside the washing housing 1. The moving filter component 3 also moves the toner inside the washing housing 1. At this time, the leveling component 5 and the washing component 6 can wash the moving toner, while the scraping component 7 can scrape the washed toner off the filter component 3. Throughout the process, as the filter component 3 moves continuously, the operator can continuously feed toner onto the filter component 3 through the feeding component 4. Meanwhile, the washed toner continuously flows out from inside the washing housing 1, thus enabling continuous and uninterrupted washing of large quantities of toner.
[0035] In one embodiment, the transport component 2 includes a transport roller 201, which is rotatably connected to the rinsing housing 1. A transport belt 202 is provided on the outer surface of the transport roller 201, and a drive groove 203 is provided on the inner wall of the transport belt 202. A drive bar 204 is fixedly connected to the outer surface of the transport roller 201, and the drive bar 204 engages with the drive groove 203. A motor 205 is fixedly connected to the outer surface of the rinsing housing 1, and the output end of the motor 205 is fixedly connected to the transport roller 201.
[0036] By driving the motor 205, the motor 205 drives the transport roller 201 to rotate. The transport roller 201 then drives the transport belt 202 to rotate inside the washing shell 1 through the drive bar 204 and drive groove 203. The drive bar 204 and drive groove 203 are designed to engage so that the transport roller 201 will not slip when driving the transport belt 202 due to water droplets on the surface of the transport belt 202.
[0037] In one embodiment, the filter assembly 3 includes a shielding belt 301, which is fixedly connected to one side of the conveyor belt 202. A filter cloth 302 is fixedly connected to one side of the shielding belt 301, and the shielding belt 301 is provided on both sides of the filter cloth 302.
[0038] When the conveyor belt 202 moves, the shielding belt 301 can drive the filter cloth 302 to move inside the washing housing 1, so that the filter cloth 302 can carry the toner to move inside the washing housing 1. The shielding belts 301 on both sides of the filter cloth 302 ensure that when the toner on the filter cloth 302 is washed, the toner will not fall directly from both sides of the filter cloth 302 to the bottom of the filter cloth 302 under the action of distilled water.
[0039] In one embodiment, the feeding component 4 includes a feeding hopper 401, which is fixedly connected to the top of the rinsing housing 1. A guide frame 402 is fixedly connected to the bottom of the feeding hopper 401, and the bottom of the guide frame 402 extends into the interior of the rinsing housing 1.
[0040] By directly feeding the toner into the hopper 401, the toner inside the hopper 401 falls directly down onto the top of the filter cloth 302 via the guide frame 402. The bottom of the hopper 401 is close to the filter cloth 302. This design prevents the toner from splashing due to its own impact when it falls onto the filter cloth 302.
[0041] In one embodiment, the plowing assembly 5 includes a first mounting bracket 501, which is fixedly mounted on the top of the inner wall of the washing housing 1. A connecting plate 502 is fixedly connected to the bottom of the first mounting bracket 501, and a pear rod 503 is fixedly connected to the bottom of the connecting plate 502. Multiple pear rods 503 are arranged in an array.
[0042] When the filter cloth 302 moves the toner to the pear rod 503, the pear rod 503 can plow and level the toner accumulated on the filter cloth 302, so that the toner on the filter cloth 302 can be evenly and flatly spread on the filter cloth 302. This setting ensures the effectiveness of the rinsing component 6 in rinsing the toner.
[0043] In one embodiment, the rinsing assembly 6 includes a second mounting bracket 601, which is fixedly mounted on the top of the inner wall of the rinsing housing 1. A rinsing plate 602 is fixedly connected to the bottom of the second mounting bracket 601, and a rinsing head 603 is fixedly connected to the bottom of the rinsing plate 602. Multiple rinsing heads 603 are arranged in an array. A branch pipe 604 is fixedly connected to the top of the rinsing plate 602, and a main pipe 605 is fixedly connected to the top of the branch pipe 604.
[0044] The main pipe 605 is connected to an external water source, allowing external distilled water to flow directly into each branch pipe 604 under the guidance of the main pipe 605. The distilled water inside the branch pipe 604 then flows directly into the corresponding flushing plate 602. The flushing head 603 can then spray the distilled water inside the flushing plate 602 directly onto the carbon powder on the filter cloth 302. The resulting wastewater seeps directly down from the filter cloth 302 and falls to the bottom of the flushing housing 1. In the above configuration, the overall impact force of the flushing head 603 is relatively small, so that the distilled water sprayed from the flushing head 603 will not cause the filter cloth 302 to scatter in all directions. At the same time, multiple flushing plates 602 are arranged in an array, which ensures the effectiveness of flushing the carbon powder on the filter cloth 302.
[0045] In one embodiment, the scraping component 7 includes a discharge trough 701, which is located at one end of the rinsing housing 1. A scraping frame 702 is obliquely arranged inside the discharge trough 701, and the scraping frame 702 is in contact with the outer surfaces of the shielding strip 301 and the filter cloth 302.
[0046] When the toner moves to the discharge trough 701 under the action of the filter cloth 302, the scraper frame 702 can scrape the toner on the filter cloth 302, so that the toner on the filter cloth 302 can fall directly onto the scraper frame 702 and fall into the collection device set at the bottom of the scraper frame 702 under the guidance of the scraper frame 702. The distance between the discharge trough 701 and the last flushing plate 602 is relatively far. When the filter cloth 302 moves the toner to the discharge trough 701, there is no sewage on the filter cloth 302.
[0047] In one embodiment, for the above-mentioned rinsing housing 1, a sewage tank 8 is provided at the bottom of the rinsing housing 1, a collection hopper 9 is provided at the bottom of the sewage tank 8, and a drain pipe 10 is fixedly connected to the bottom of the collection hopper 9.
[0048] Wastewater seeping through the filter cloth 302 can fall directly into the collection hopper 9 through the wastewater tank 8. At this time, the wastewater inside the collection hopper 9 falls directly into the drain pipe 10 under the guidance of the collection hopper 9, so that the wastewater generated when rinsing the toner can be discharged from the inside of the rinsing shell 1 in a timely manner.
[0049] Through the above technical solution, 1. the transport component 2 allows the filter component 3 to continuously move inside the washing housing 1. Simultaneously, the moving filter component 3 carries the toner powder within the washing housing 1. At this time, the leveling component 5 and the washing component 6 can wash the moving toner powder, while the scraping component 7 can scrape the washed toner powder off the filter component 3. Throughout the process, as the filter component 3 continuously moves, the operator can continuously feed toner powder onto the filter component 3 through the feeding component 4. Meanwhile, the washed toner powder is continuously removed from the washing housing. 1. The toner flows out from the inside of the outer casing 1, allowing for continuous and uninterrupted rinsing of large quantities of toner; 2. The toner moves inside the rinsing outer casing 1 through the filter cloth 302, while the pear rod 503 moves the toner to perform a plowing operation, so that the toner on the filter cloth 302 can be evenly and flatly spread on the filter cloth 302, and the rinsing head 603 sprays distilled water onto the flattened toner, so that the distilled water can rinse the toner. In addition, the above operation needs to be repeated many times, so that the rinsing quality of the toner can be guaranteed.
[0050] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0051] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A carbon powder rinsing device for hard carbon preparation, comprising a rinsing housing (1), characterized in that, The washing shell (1) is provided with a transport component (2) inside, a filter component (3) is provided on one side of the transport component (2), a feeding component (4) is provided on the top of the washing shell (1), a plowing component (5) is provided inside the washing shell (1), a washing component (6) is provided inside the washing shell (1), the plowing component (5) and the washing component (6) are arranged alternately, and a scraping component (7) is provided at one end of the filter component (3); The feeding component (4) is used to guide the toner to the top of the filter component (3), the transport component (2) is used to drive the filter component (3) so that the filter component (3) can transport the toner, the leveling component (5) is used to level the toner on the filter component (3), the rinsing component (6) is used to rinse the leveled toner, and the scraping component (7) is used to scrape the rinsed toner on the filter component (3).
2. The carbon powder rinsing device for hard carbon preparation according to claim 1, characterized in that, The transport assembly (2) includes a transport roller (201), which is rotatably connected to the rinsing housing (1). A transport belt (202) is provided on the outer surface of the transport roller (201). A drive groove (203) is provided on the inner wall of the transport belt (202). A drive bar (204) is fixedly connected to the outer surface of the transport roller (201). The drive bar (204) meshes with the drive groove (203). A motor (205) is fixedly connected to the outer surface of the rinsing housing (1). The output end of the motor (205) is fixedly connected to the transport roller (201).
3. The carbon powder rinsing device for hard carbon preparation according to claim 2, characterized in that, The filter assembly (3) includes a shielding belt (301), which is fixedly connected to one side of the conveyor belt (202). A filter cloth (302) is fixedly connected to one side of the shielding belt (301), and the shielding belt (301) is provided on both sides of the filter cloth (302).
4. The carbon powder rinsing device for hard carbon preparation according to claim 1, characterized in that, The feeding assembly (4) includes a feeding hopper (401), which is fixedly connected to the top of the rinsing housing (1). A guide frame (402) is fixedly connected to the bottom of the feeding hopper (401), and the bottom of the guide frame (402) extends into the interior of the rinsing housing (1).
5. The carbon powder rinsing device for hard carbon preparation according to claim 1, characterized in that, The plowing assembly (5) includes a first mounting bracket (501), which is fixedly mounted on the top of the inner wall of the flushing housing (1). A connecting plate (502) is fixedly connected to the bottom of the first mounting bracket (501), and a pear rod (503) is fixedly connected to the bottom of the connecting plate (502). Multiple pear rods (503) are arranged in an array.
6. The carbon powder rinsing device for hard carbon preparation according to claim 1, characterized in that, The rinsing assembly (6) includes a second mounting bracket (601), which is fixedly mounted on the top of the inner wall of the rinsing housing (1). A rinsing plate (602) is fixedly connected to the bottom of the second mounting bracket (601). A rinsing head (603) is fixedly connected to the bottom of the rinsing plate (602). Multiple rinsing heads (603) are arranged in a row. A branch pipe (604) is fixedly connected to the top of the rinsing plate (602). A main pipe (605) is fixedly connected to the top of the branch pipe (604).
7. The carbon powder rinsing device for hard carbon preparation according to claim 5, characterized in that, The scraping assembly (7) includes a discharge trough (701) which is located at one end of the rinsing housing (1). A scraping frame (702) is inclinedly arranged inside the discharge trough (701) and the scraping frame (702) is in contact with the outer surface of the shielding strip (301) and the filter cloth (302).
8. The carbon powder rinsing device for hard carbon preparation according to claim 1, characterized in that, The bottom of the flushing housing (1) is provided with a sewage tank (8), and a collection hopper (9) is provided at the bottom of the sewage tank (8). A drain pipe (10) is fixedly connected to the bottom of the collection hopper (9).