Abrasion-resistant cast ball post-processing device

Abstract

The utility model discloses a wear-resistant cast ball post-processing device, and relates to the technical field of wear-resistant cast ball production. The ultrasonic cleaning device comprises a shell and further comprises a controller arranged on one side of the top of the front end of the shell, a cleaning groove is formed in the inner side of the shell, heat dissipation grooves are formed in the bottoms of the two sides in the shell, and an ultrasonic transducer is arranged at the bottom of the cleaning groove. The rotary taking and placing assembly is arranged between the fixed vertical plates, the wear-resisting cast balls are placed between the frame rods in the using process, then the servo motor is started to drive the driving shaft to drive the rotary disc to rotate forwards, the wear-resisting cast balls are rotated into the cleaning tank to be cleaned, it is guaranteed that the frame rods are kept horizontal and stable all the time through the balance weight rods, and the service life of the wear-resisting cast balls is prolonged. Therefore, the stability of the wear-resistant casting balls between the frame rods is ensured, the cleaned wear-resistant casting balls are transferred out of the cleaning tank from the rear to be collected, and then the wear-resistant casting balls needing to be cleaned are placed again, so that the effect of continuously and efficiently carrying out ultrasonic cleaning on the wear-resistant casting balls is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of wear-resistant cast ball production technology, and in particular relates to a post-processing device for wear-resistant cast balls. Background Technology

[0002] Wear-resistant cast balls are metal spheres cast from high-quality cast steel at high temperatures. They possess excellent wear resistance and corrosion resistance, making them one of the most commonly used abrasives in industrial manufacturing. Furthermore, wear-resistant cast balls are widely used in wastewater treatment, metallurgy, shipbuilding, and machinery manufacturing. After production, to remove impurities and residues from the casting surface and ensure the quality and performance of the castings, ultrasonic cleaning equipment is required to clean the cast balls.

[0003] However, existing technical solutions require placing the wear-resistant cast balls into a cleaning tank for cleaning in practical applications, and then removing and re-placing them after cleaning. This results in low cleaning efficiency and the inability to simultaneously clean and remove the wear-resistant cast balls for continuous and efficient cleaning. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a post-processing device for wear-resistant cast balls, which can effectively solve the problems of the existing technology.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a post-processing device for wear-resistant cast balls, comprising a housing, and further comprising: a controller disposed on one side of the top front end of the housing; a cleaning tank disposed on the inner side of the housing; heat dissipation grooves disposed on the bottom of both sides of the inner side of the housing; an ultrasonic transducer disposed at the bottom of the cleaning tank; a fixed vertical plate disposed at the middle position of both sides of the top of the housing; a rotating disk disposed on the inner side of the fixed vertical plate; a drive shaft movably connected to the top of one side of the fixed vertical plates; a linkage shaft movably connected to the top of the other side of the fixed vertical plates; a servo motor disposed on the top of the outer side of the fixed vertical plate; a movable plate disposed at the inner edge of the rotating disk; a movable shaft disposed on the outer side of the movable plate; support rods disposed at both ends of the top of the movable plates; a counterweight rod disposed at the bottom of the movable plates; and adjustment components disposed on both sides of the support rods and between the movable plates.

[0007] Furthermore, one side of the drive shaft passes through the fixed vertical plate and is connected to the output end of the servo motor, while the other side of the drive shaft is movably connected to one side of the linkage shaft and the middle position of the outer side of the rotating disk.

[0008] Furthermore, one side of the movable shaft is movably connected to the inner side of the rotating disk near the edge, and the movable plate is T-shaped.

[0009] Furthermore, the frame rods are on the same horizontal plane between the movable plates, and the frame rods and the counterweight rods are parallel to each other.

[0010] Furthermore, the adjustment assembly includes an adjustment groove, which is located at the top of the interior of the movable plate. Insertion screws are provided on both sides of the support rod, and these screws are inserted into the adjustment groove. A fastening nut is provided outside the insertion screws on the inner side of the movable plate.

[0011] Furthermore, the diameter of the plug-in screw is smaller than the inner width of the adjustment groove, and the plug-in screw can move within the adjustment groove.

[0012] This utility model has the following beneficial effects:

[0013] 1. This utility model, by setting a rotating pick-and-place component between fixed vertical plates, allows wear-resistant cast balls to be placed between the support rods during use. Then, a servo motor is started to drive the drive shaft to rotate the rotating disk forward, thereby rotating the wear-resistant cast balls into the cleaning tank for cleaning. At the same time, a counterweight ensures that the support rods between the movable plates remain horizontal and stable, thus ensuring the stability of the wear-resistant cast balls between the support rods. The cleaned wear-resistant cast balls are then rotated out of the cleaning tank from the rear for collection, and then the wear-resistant cast balls that need to be cleaned are placed again. This achieves a sustainable and efficient ultrasonic cleaning effect for wear-resistant cast balls, and is highly feasible.

[0014] 2. This utility model has an adjustment component set on both sides of the frame pole and between the movable plate. When in use, after loosening the fastening nut, the plug screw can be adjusted to move in opposite directions inside the adjustment groove, thereby adjusting the distance between the frame poles to stably place wear-resistant cast balls of different diameters. After adjusting the spacing between the frame poles, tightening the fastening nut can stabilize the frame poles, thereby further improving the applicability of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a top view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the present invention.

[0019] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Housing; 2. Controller; 3. Turntable; 4. Fixed vertical plate; 5. Movable plate; 6. Frame pole; 7. Counterweight pole; 8. Drive shaft; 9. Servo motor; 10. Heat dissipation groove; 11. Linkage shaft; 12. Cleaning tank; 13. Movable shaft; 14. Ultrasonic transducer; 15. Insert screw; 16. Adjustment groove; 17. Fastening nut. Detailed Implementation

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0023] Please see Figure 1-4As shown, this utility model is a post-processing device for wear-resistant cast balls, including a housing 1, and further including: a controller 2 is provided on one side of the top front end of the housing 1, a cleaning tank 12 is provided on the inner side of the housing 1, heat dissipation grooves 10 are provided on the bottom of both sides inside the housing 1, and an ultrasonic transducer 14 is provided at the bottom of the cleaning tank 12. When cleaning the wear-resistant cast balls, the controller 2 drives the ultrasonic transducer 14 to convert electrical energy into mechanical vibration, and these vibrations generate countless tiny vacuum bubbles in the cleaning liquid in the cleaning tank 12. A fixed vertical plate 4 is provided at the middle position of the top two sides of the housing 1, and a rotating disk 3 is provided on the inner side of the fixed vertical plate 4. A drive shaft 8 is movably connected to the top of one side between the fixed vertical plates 4, and a linkage shaft 11 is movably connected to the top of the other side between the fixed vertical plates 4. A servo motor 9 is provided on the top of the outer side of the fixed vertical plate 4. One side of the drive shaft 8 passes through the fixed vertical plate 4 and is connected to the output end of the servo motor 9. The other side of the drive shaft 8 and one side of the linkage shaft 11 are connected to the rotating disk 3. The outer middle position is movably connected, and the inner edge of the rotating disk 3 is provided with a "T"-shaped movable plate 5. The outer side of the movable plate 5 is provided with a movable shaft 13. One side of the movable shaft 13 is movably connected to the inner edge of the rotating disk 3. The top two ends of the movable plates 5 are provided with support rods 6. The support rods 6 are on the same horizontal plane between the movable plates 5. After the wear-resistant cast balls are placed between the support rods 6, the servo motor 9 is started to drive the drive shaft 8 to drive the rotating disk 3 to rotate forward, thereby rotating the wear-resistant cast balls into the cleaning tank 12 for cleaning. The bottom of the movable plates 5 is provided with a counterweight rod 7. The support rods 6 and the counterweight rod 7 are parallel to each other. The counterweight rod 7 ensures that the support rods 6 between the movable plates 5 always remain horizontal and stable, thereby ensuring the stability of the wear-resistant cast balls between the support rods 6. After cleaning, the wear-resistant cast balls are rotated out of the cleaning tank 12 from the rear, collected, and then the wear-resistant cast balls that need to be cleaned are placed again, thereby achieving a sustainable and efficient ultrasonic cleaning effect for the wear-resistant cast balls.

[0024] When in use, place the wear-resistant cast balls between the support rods 6, then start the servo motor 9 to drive the drive shaft 8 to rotate the rotating disk 3 forward, thereby rotating the wear-resistant cast balls into the cleaning tank 12 for cleaning. At the same time, the counterweight rod 7 ensures that the support rods 6 between the movable plates 5 always remain horizontal and stable. The cleaned wear-resistant cast balls are rotated out of the cleaning tank 12 from the rear to be collected and then the wear-resistant cast balls that need to be cleaned are placed again.

[0025] As a further implementation of this embodiment, such as Figure 1-4As shown, an adjustment assembly is provided between the two sides of the support rod 6 and the movable plate 5. The adjustment assembly includes an adjustment groove 16, which is located at the top inside the movable plate 5. Insertion screws 15 are provided on both sides of the support rod 6. The insertion screws 15 are inserted into the interior of the adjustment groove 16. The diameter of the insertion screws 15 is smaller than the interior width of the adjustment groove 16, and the insertion screws 15 can move within the adjustment groove 16. By adjusting the insertion screws 15 to move in opposite directions within the adjustment groove 16, the distance between the support rods 6 can be adjusted to stably place wear-resistant cast balls of different diameters. A fastening nut 17 is provided outside the insertion screws 15 on the inner side of the movable plate 5. After adjusting the distance between the support rods 6, tightening the fastening nut 17 can stabilize the support rods 6, thereby further improving the applicability of the device.

[0026] When in use, loosen the fastening nut 17 to adjust the insertion screw 15 to move in opposite directions within the adjustment groove 16, thereby adjusting the distance between the support rods 6 to stably place wear-resistant cast balls of different diameters. After adjusting the spacing of the support rods 6, tighten the fastening nut 17 to stabilize the support rods 6.

[0027] Working principle: When using the processing device, first loosen the fastening nut 17 according to the diameter of the wear-resistant cast ball, then adjust the insertion screw 15 to move in opposite directions inside the adjustment groove 16, thereby adjusting the distance between the support rods 6 to accommodate the wear-resistant cast ball. After adjusting the distance between the support rods 6, tighten the fastening nut 17 to stabilize the support rods 6. Place the wear-resistant cast ball between the support rods 6. At the same time, the controller 2 drives the ultrasonic transducer 14 to convert electrical energy into mechanical vibration. These vibrations generate countless tiny vacuum bubbles in the cleaning fluid in the cleaning tank 12. Then, the servo motor 9 is started to drive the drive shaft 8 to rotate the rotating disk 3 forward, thereby transferring the wear-resistant cast ball into the cleaning fluid in the cleaning tank 12 for cleaning. Meanwhile, the counterweight rod 7 ensures that the support rods 6 between the movable plates 5 remain horizontal and stable. The cleaned wear-resistant cast ball is transferred out of the cleaning tank 12 from the rear, collected, and then the wear-resistant cast ball to be cleaned is placed again, thus performing continuous and efficient wear-resistant cast ball cleaning operation.

[0028] The above are merely preferred embodiments of the present utility model and do not limit the present utility model. Any modifications, equivalent substitutions, or improvements made to the technical solutions described in the foregoing embodiments, or to some of the technical features, shall fall within the protection scope of the present utility model.

Claims

1. A post-processing device for wear-resistant cast balls, comprising a housing (1), characterized in that, Also includes: A controller (2) is provided on one side of the top front end of the housing (1). A cleaning tank (12) is provided on the inner side of the housing (1). Heat dissipation grooves (10) are provided on the bottom of both sides inside the housing (1). An ultrasonic transducer (14) is provided at the bottom of the cleaning tank (12). A fixed vertical plate (4) is provided at the middle position of both sides of the top of the housing (1). A rotating disk (3) is provided on the inner side of the fixed vertical plate (4). A drive shaft (8) is movably connected to the top of one side between the fixed vertical plates (4). A linkage shaft (11) is movably connected to the top of the other side between the fixed vertical plates (4). A servo motor (9) is provided on the top of the outer side of the fixed vertical plate (4). A movable plate (5) is provided at the inner edge of the rotating disk (3). A movable shaft (13) is provided on the outer side of the movable plate (5). A support rod (6) is provided at both ends of the top between the movable plates (5). A counterweight rod (7) is provided at the bottom between the movable plates (5). An adjustment component is provided on both sides of the support rod (6) and between the movable plate (5).

2. The wear-resistant cast ball post-processing device according to claim 1, characterized in that, One side of the drive shaft (8) is connected to the output end of the fixed vertical plate (4) and the servo motor (9), and the other side of the drive shaft (8) is movably connected to one side of the linkage shaft (11) and the middle position of the outer side of the rotating disk (3).

3. The post-treatment device for wear-resistant cast balls according to claim 1, characterized in that, The movable shaft (13) is movably connected to one side of the rotating disk (3) near the edge, and the movable plate (5) is T-shaped.

4. The post-treatment device for wear-resistant cast balls according to claim 1, characterized in that, The support rod (6) is on the same horizontal plane between the movable plates (5), and the support rod (6) and the counterweight rod (7) are parallel to each other.

5. The post-treatment device for wear-resistant cast balls according to claim 1, characterized in that, The adjustment assembly includes an adjustment groove (16), which is located at the top of the movable plate (5). The two sides of the support rod (6) are provided with plug-in screws (15), which are inserted into the interior of the adjustment groove (16). A fastening nut (17) is provided outside the plug-in screws (15) on the inner side of the movable plate (5).

6. The post-treatment device for wear-resistant cast balls according to claim 5, characterized in that, The diameter of the plug screw (15) is smaller than the internal width of the adjustment groove (16), and the plug screw (15) can move within the adjustment groove (16).

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