Transportation line body for shell breaking and disassembling of air conditioner compressor

By designing a transport line for dismantling air conditioner compressors, the automated transport and cutting of compressors has been achieved, solving the problems of time-consuming, labor-intensive, and safety hazards in the dismantling process in existing technologies, and improving dismantling efficiency and safety.

CN223862527UActive Publication Date: 2026-02-03ZHUHAI GREE GREEN RESOURCES RECYCLING CO LTD +1
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Patent Information

Application Number
CN202422852678.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2026-02-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In the current compressor dismantling process, each process is carried out independently in different areas, which is time-consuming, labor-intensive, poses safety hazards, and places a heavy burden on the staff.

Method used

Design a transport line for dismantling air conditioner compressors, including a material box, a feeding transport line, a transfer plate chain, a cutting plate chain, and a sorting plate chain. The compressors' own weight is used to achieve automated transport and cutting, reducing manual handling.

Benefits of technology

It improves compressor disassembly efficiency, reduces cross-process transfers, increases transportation safety, and reduces the workload of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transport line body for shell breaking and disassembling of air condition compressors, which comprises a material box for loading a compressor to be cut and a cutting working line body connected with the material box, and the cutting working line body comprises a feeding transport line, a transfer plate chain line, a cutting plate chain line and a sorting plate chain line, the feeding conveying line is connected into a discharging port of a material box, the transfer plate chain line is connected with the discharging end of the feeding conveying line, a steering line is arranged between the transfer plate chain line and the cutting plate chain line, the transfer plate chain line is connected with the cutting plate chain line through the steering line, the cutting plate chain line is provided with a plurality of cutting stations and magnetic suction trays, and the magnetic suction trays are arranged on the cutting plate chain line. And the sorting plate chain line is connected with the cutting plate chain line. According to the compressor cutting, disassembling and transporting device, the compressor cutting, disassembling and transporting processes are combined, the compressor automatically completes the feeding and discharging processes, the cutting efficiency of the compressor is improved, meanwhile, the crossing problem existing in transferring of all the processes is avoided, and the transporting safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a compressor disassembling technical field, especially a transport line body for air conditioner compressor shell breaking disassembly. BACKGROUND

[0002] At present, the compressor disassembly industry mainly realizes compressor disassembly through manual cooperation with single equipment, and each disassembly process is independently carried out in a region, and manual transfer is needed between processes, which not only consumes time and effort, but also has low efficiency, and the transfer between processes is cross, which increases certain safety hazards. UTILITY MODEL CONTENTS

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the utility model aims at providing an air conditioner compressor shell breaking disassembly transport line body which solves the problem of disassembly process breakpoint of the compressor and reduces the labor intensity of workers.

[0004] The utility model solves technical scheme that technical problems thereof are as follows: a transport line body for air conditioner compressor shell breaking disassembly, including material box of loading to be cut compressor and connecting material box's cutting work line body, the cutting work line body includes feeding transport line, transfer board chain line, cutting board chain line and sorting board chain line, the feeding transport line accesses the discharge port of material box, the transfer board chain line is connected the discharge end of feeding transport line, be provided with the transfer line between the transfer board chain line and cutting board chain line, the transfer board chain line is connected with cutting board chain line through transfer line, the cutting board chain line has a plurality of cutting stations and magnetic tray on it, the sorting board chain line is connected with cutting board chain line.

[0005] As a further improvement of the utility model: the feeding transport line is provided with a drum line, an inclined chute side plate and a guide structure, one end of the drum line is connected to the discharge port of the material box, the inclined chute side plate is assembled on both sides of the drum line, and the other end of the drum line is connected to the guide structure.

[0006] As a further improvement of the utility model: a first discharging structure is provided between the feeding transport line and the transfer board chain line, the inlet end of the transfer board chain line is arranged below the guide structure, the guide structure is assembled at the inlet end of the transfer board chain line, and the first discharging structure is also arranged below the guide structure.

[0007] As a further improvement of the utility model: the guide structure is provided with a guide pipe, the feeding end of the guide pipe is assembled at the discharging end of the drum line, the feeding end of the guide pipe is provided in a horn shape, a guide chute is further arranged in the guide pipe, and the guide chute is connected to the drum line.

[0008] As a further improvement of the utility model: the first blanking structure is provided with a buffer structure and a first turning structure, the first turning structure is arranged at the feeding end of the transfer plate chain line, and the buffer structure is arranged on the first turning structure and assembled with the transfer plate chain line.

[0009] As a further improvement of the utility model: the buffer structure is provided with a gas pump buffer rod and a gas pump buffer groove, the gas pump buffer groove is arranged in the transfer plate chain line, and the gas pump buffer rod is assembled on the transfer plate chain line through the gas pump buffer groove.

[0010] As a further improvement of the utility model: the first turning structure is provided with a first tray and a first turning block, the first tray is assembled on the gas pump buffer rod, the first turning block is assembled on the transfer plate chain line, and the first tray has a through hole corresponding to the assembly position of the first turning block.

[0011] As a further improvement of the utility model: the turning line is provided with a second turning block and a third turning block, the second turning block is assembled at the end of the transfer plate chain line, the turning line is connected to the position of the transfer plate chain line with the second turning block, and the third turning block is assembled on the turning line.

[0012] As a further improvement of the utility model: the cutting plate chain line is provided with a second tray, the second tray is assembled on the cutting plate chain line in a magnetic attraction mode, the cutting plate chain line is further provided with a second blanking structure at the end, and the sorting plate chain line is connected with the cutting plate chain line through the second blanking structure.

[0013] As a further improvement of the utility model: the second blanking structure is provided with a blanking pipeline, the feeding end of the blanking pipeline is in an inclined horn structure, and the sorting plate chain line is arranged at the discharging end of the blanking pipeline.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] 1.The utility model discloses a material box loading the compressor to be cut, and the compressor is rolled down to the feeding transport line on the material box discharge port by the weight and is transported to the transfer plate chain line, and the compressor can be turned on the transfer plate chain line, and the compressor is conveniently entered into the cutting plate chain line to complete the cutting of the compressor and is transported to the sorting plate chain line, and the sorting of the compressor is completed by the sorting station of the sorting plate chain line, the utility model discloses the combination of the cutting and disassembly transport process of the compressor, and the feeding and discharging process of the compressor is automatically completed, improves the cutting efficiency of the compressor, and simultaneously avoids the cross problem of the transfer between processes, and increases the transport safety.

[0016] 2.The material box with the discharge port is connected at the rear end of the roller line, the compressor is rolled down to the roller line through the discharge port under the action of gravity, the guide pipe with the guide chute is designed at the rear end of the roller line, the size of the guide pipe is slightly larger than the size of the compressor, when the compressor slides from the chute, the compressor is guided to fall from the guide structure discharge port to the first tray below, the compressor of the first tray can compress the buffer structure, when the compressor compresses the tray to the first turning block, the first turning block rotates the compressor, and the compressor starts to run along the next process on the transfer plate chain line. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model.

[0018] Figure 2 It is the connection structure schematic diagram of the feeding transport line of the utility model.

[0019] Figure 3 It is the overall structure schematic diagram of the first discharging structure of the utility model.

[0020] Figure 4 It is the assembly structure schematic diagram of the first turning block of the utility model.

[0021] Figure 5 It is the overhead structure schematic diagram of the first head tray of the utility model.

[0022] Figure 6 It is the overall structure schematic diagram of the second discharging structure of the utility model.

[0023] Figure 7 It is the structure schematic diagram of the second discharging structure of the utility model.

[0024] 1, material box; 2, discharge port; 3, chute side plate; 4, roller line; 5, guide pipe; 6, guide chute; 7, blanking port; 8, compressor; 9, air pump buffer rod; 10, air pump buffer groove; 11, distance detector; 12, first tray; 13, first turning block; 14, transfer plate chain line; 15, second turning block; 16, third turning block; 17, robot; 18, second tray; 19, cutting plate chain line; 20, second blanking structure; 21, sorting plate chain line; 22, material sorting box. DETAILED DESCRIPTION

[0025] To make the purpose, technical scheme and advantages of the utility model clearer, the utility model technical scheme will be described clearly and completely below in combination with specific embodiments of the utility model and corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0026] In order to solve the technical problems in the prior art, the utility model is further illustrated in combination with drawings and embodiments as follows:

[0027] As Figures 1 to 3 shown, the utility model embodiment discloses a kind of transport line body for air compressor 8 shell breaking disassembly, including loading the material box 1 of cutting compressor 8 to be waited and the cutting work line body of connecting material box 1, the cutting work line body includes feeding transport line, transfer plate chain line 14, cutting plate chain line 19 and sorting plate chain line, the feeding transport line is connected to the discharge port 2 of material box 1, the transfer plate chain line 14 connects the discharge end of the feeding transport line, the transfer plate chain line 14 and cutting plate chain line 19 between being provided with turning line, the transfer plate chain line 14 is connected with cutting plate chain line 19 by turning line, the cutting plate chain line 19 has a plurality of cutting stations and magnetic tray on it, the sorting plate chain line is connected with cutting plate chain line 19.The utility model loads cutting compressor 8 to be waited by material box 1, and by the weight of compressor 8, it is rolled to feeding transport line on discharge port 2 and transported to transfer plate chain line 14, and on transfer plate chain line 14, compressor 8 can be completed turning, facilitate compressor 8 to enter cutting plate chain line 19 to complete the cutting of compressor 8 and transport to sorting plate chain line, again, sorting station is completed to compressor 8 by the sorting of sorting plate chain line, the utility model combines compressor 8 cutting disassembly transport process, and compressor 8 is automatically completed feeding and blanking procedure, improves the cutting efficiency of compressor 8, while avoiding the cross problem existing in transfer between each process, increase transport security.

[0028] In an embodiment of the present application, the feeding conveying line is provided with a roller line 4, chute side plates 3 and a guide structure, one end of the roller line 4 is connected to the discharge port 2 of the material box 1, the chute side plates 3 are assembled on both sides of the roller line 4, and the other end of the roller line 4 is connected to the guide structure. The material box 1 with the discharge port 2 is connected to the rear end of the roller line 4, the compressors 8 roll down to the roller line 4 through the discharge port 2 under the action of gravity, and the roller line 4 can be designed into multiple sections (such as 55 cm) according to the length of the compressors 8, and different color rollers can be used on different sections of the roller line 4 for further convenient distinction.

[0029] In an embodiment of the present application, a first discharging structure is arranged between the feeding conveying line and the transfer plate chain line 14, the feeding end of the transfer plate chain line 14 is arranged below the guide structure, the guide structure is assembled at the feeding end of the transfer plate chain line 14, and the first discharging structure is also arranged below the guide structure; further, the guide structure is provided with a guide pipe 5, the feeding end of the guide pipe 5 is assembled at the discharge end of the roller line 4, the feeding end of the guide pipe 5 is arranged in a trumpet shape, a guide chute 6 is further arranged in the guide pipe 5, and the guide chute 6 is connected to the roller line 4. The guide pipe 5 with the guide chute 6 at the rear end of the roller line 4 is slightly larger than the size of the compressor 8, when the compressor 8 slides down from the chute, it is guided by the structure of the guide pipe 5 and falls from the discharge port 7 of the guide pipe 5 to the first tray 12 below.

[0030] In an embodiment of the present application, the first discharging structure is provided with a buffer structure and a first turning structure, the first turning structure is arranged at the feeding end of the transfer plate chain line 14, and the buffer structure is arranged on the first turning structure and assembled with the transfer plate chain line 14.

[0031] Further, the first turning structure is provided with a first tray 12 and a first turning block 13, the first tray 12 is assembled on the air pump buffer rod 9, the first turning block 13 is assembled on the transfer plate chain line 14, and the first tray 12 has a through hole corresponding to the assembly position of the first turning block 13.

[0032] In this embodiment, a pair of distance probes 11 can be installed on the first tray 12 and the transfer plate chain line 14 below, when the distance between the first tray 12 and the transfer plate chain line 14 below is less than a set value (which can be 4-5 cm), the roller line 4 does not act, and when the distance is within the set value range, the roller line 4 rolls a certain length of distance; the bottom of the first tray 12 is designed with a through hole corresponding to the first driving block on the transfer plate chain line 14.

[0033] Further, the buffer structure is provided with an air pump buffer rod 9 and an air pump buffer groove 10, the air pump buffer groove 10 is arranged in the transfer plate chain line 14, and the air pump buffer rod 9 is assembled on the transfer plate chain line 14 through the air pump buffer groove 10.

[0034] In the embodiment, the buffer structure is installed at the bottom of the first tray 12, and is composed of the air pump buffer rod 9 and the air pump buffer groove 10. When the compressor 8 falls along the guide pipe 5 to the first tray 12 below, the first tray 12 is subjected to a large force and maintains the original state. Subsequently, under the action of gravity, the first tray 12 slowly descends, and when it descends to the transfer plate chain line, the first transfer block 13 on the transfer plate chain line passes through the through hole reserved on the first tray 12, thereby rotating the compressor 8, and the compressor 8 operates along the next process. When the compressor 8 is removed, the gravity decreases, and the first tray 12 begins to rebound to the upper side. When reaching the specified position, the distance detector 11 sends a signal to execute the next cycle. Through the above structure, the automatic vertical sorting and conveying of the compressor 8 are realized. In the process, only a little human intervention is needed to prevent the compressor 8 from being stuck in the cylinder line 4 and to place the compressor 8 in each section of the cylinder line 4, thereby saving time and effort.

[0035] In an embodiment of the present application, the transfer line is provided with a second transfer block 15 and a third transfer block 16. The second transfer block 15 is assembled at the end of the transfer plate chain line 14, the transfer line is connected to the transfer plate chain line 14 at the position of the second transfer block 15, and the third transfer block 16 is assembled on the transfer line.

[0036] In the embodiment, the transfer line is used as a buffer line body and has a buffer area on the upper side. The second transfer block 15 is used at the tail end of the transfer plate chain line, which can realize free transmission of the compressor 8. Meanwhile, the distance detector 11 can be installed at this position. When the compressor 8 is detected, in order to ensure the accuracy of the online position of the compressor 8, the control system moves the compressor 8 to the specified distance position through the real-time feedback of the distance detector 11 under the driving of the second transfer block 15. When reaching the specified position, the compressor 8 starts to move along the transfer line and is moved to the buffer area. The distance detector 11 can also be installed on the side of the buffer area, and the distance is adjusted to the specified position through the feedback value of the distance detector 11. Under the action of the two detectors, the compressor 8 is ensured to be at the specified position in the buffer area.

[0037] In an embodiment of the present application, the cutting plate chain line 19 is provided with a second tray 18, the second tray 18 is assembled on the cutting plate chain line 19 through magnetic attraction, the cutting plate chain line 19 is further provided with a second blanking structure 20 at the end, and the sorting plate chain line is connected to the cutting plate chain line 19 through the second blanking structure 20.

[0038] In the embodiment, when feeding, the robot 17 of the cutting station places the compressor 8 on the second tray 18 of the cutting plate chain line by the clamping jaw, and performs shell cutting; the second tray 18 is provided with a magnetic suction device on the bottom base, which is used for adsorbing and fixing the compressor 8 during the cutting process, so as to prevent the compressor 8 from deviating during the process. The magnetic adsorption force is recommended to be 3-5 kg, which is less than half of the weight of the compressor 8.

[0039] In an embodiment of the application, the second discharging structure 20 is provided with a discharging pipe, the inlet end of the discharging pipe is an inclined horn structure, and the sorting plate chain line is arranged at the outlet end of the discharging pipe.

[0040] In the embodiment, after cutting is completed, the second tray 18 drives the compressor 8 to operate backward, because the cutting plate chain line 19 adopts a ring structure, the second tray 18 is turned over along with the operation of the cutting plate chain line, and along with the inclination of the tray angle, the compressor 8 starts to incline and turn over. When the downward force of the compressor 8 is greater than the magnetic adsorption force of the tray surface, the compressor 8 falls into the lower discharging structure.

[0041] The discharging structure is located below the outlet end of the cutting plate chain line and is an inclined horn structure; after the compressor 8 falls, it slides along the structure to the subsequent sorting plate chain line 21, and a sorting post is designed on the line body, and different materials are classified and stored into the material sorting box 22 for subsequent processing.

[0042] In order to increase the cutting efficiency, the compressor 8 cutting plate chain line can be provided with multiple parallel lines, and the corresponding feeding structure is increased synchronously, and the operation is performed synchronously.

[0043] In summary, after reading the application file, those skilled in the art can make various corresponding transformation schemes according to the technical scheme and technical concept of the application without creative mental labor, which all belong to the scope protected by the application.

Claims

1. A transport line body for shell breaking disassembly of an air conditioning compressor, characterized by, The application relates to a cutting work line body connected with a material box loaded with a compressor to be cut, wherein the cutting work line body comprises a feeding conveying line, a transfer plate chain line, a cutting plate chain line and a sorting plate chain line; the feeding conveying line is connected with a discharge port of the material box; the transfer plate chain line is connected with a discharge end of the feeding conveying line; a turning line is arranged between the transfer plate chain line and the cutting plate chain line; the transfer plate chain line is connected with the cutting plate chain line through the turning line; the cutting plate chain line is provided with a plurality of cutting stations and magnetically-attracted trays; and the sorting plate chain line is connected with the cutting plate chain line.

2. The transport line body for the shell breaking disassembly of an air conditioner compressor according to claim 1, characterized in that, The feeding conveying line is provided with a roller line, inclined chute side plates and a guide structure; one end of the roller line is connected with the discharge port of the material box; the inclined chute side plates are assembled on both sides of the roller line; and the other end of the roller line is connected with the guide structure.

3. The transport line body for the shell breaking disassembly of an air conditioning compressor according to claim 2, characterized in that, A first discharging structure is arranged between the feeding conveying line and the transfer plate chain line; the feeding end of the transfer plate chain line is arranged below the guide structure; the guide structure is assembled on the feeding end of the transfer plate chain line; and the first discharging structure is also arranged below the guide structure.

4. The transport line body for the shell breaking disassembly of an air conditioning compressor according to claim 3, characterized in that, The guide structure is provided with a guide pipe; the feeding end of the guide pipe is assembled on the discharge end of the roller line; the feeding end of the guide pipe is provided in a horn shape; a guide chute is further arranged in the guide pipe; and the guide chute is connected with the roller line.

5. The transport line body for the shell breaking disassembly of an air conditioning compressor according to claim 4, characterized in that, The first discharging structure is provided with a buffer structure and a first turning structure; the first turning structure is arranged on the feeding end of the transfer plate chain line; and the buffer structure is assembled on the first turning structure and the transfer plate chain line.

6. A transport line body for shell breaking disassembly of an air conditioning compressor according to claim 5, wherein, The buffer structure is provided with a gas pump buffer rod and a gas pump buffer groove; the gas pump buffer groove is arranged in the transfer plate chain line; and the gas pump buffer rod is assembled on the transfer plate chain line through the gas pump buffer groove.

7. The transport line body for a shell breaking disassembly of an air conditioning compressor according to claim 5, wherein The first turning structure is provided with a first tray and a first turning block; the first tray is assembled on the gas pump buffer rod; the first turning block is assembled on the transfer plate chain line; and the first tray is provided with a through hole corresponding to the assembly position of the first turning block.

8. The transport line body for shell breaking disassembly of an air conditioning compressor according to claim 7, characterized in that, The turning line is provided with a second turning block and a third turning block; the second turning block is assembled on the terminal end of the transfer plate chain line; the turning line is connected with the position of the transfer plate chain line with the second turning block; and the third turning block is assembled on the turning line.

9. The transport line body for shell breaking disassembly of an air conditioning compressor according to claim 1, wherein, The cutting plate chain line is provided with a second tray; the second tray is assembled on the cutting plate chain line in a magnetically-attracted mode; the cutting plate chain line is further provided with a second discharging structure; and the sorting plate chain line is connected with the cutting plate chain line through the second discharging structure.

10. The transport line body for shell breaking disassembly of an air conditioning compressor according to claim 9, wherein, The second discharging structure is provided with a discharging pipeline; the feeding end of the discharging pipeline is provided in an inclined horn structure; and the sorting plate chain line is arranged at the discharge end of the discharging pipeline.